CN108970530A - A kind of fixed temperature feed proportioning system and its control method of high-speed mixer - Google Patents
A kind of fixed temperature feed proportioning system and its control method of high-speed mixer Download PDFInfo
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- CN108970530A CN108970530A CN201811139364.2A CN201811139364A CN108970530A CN 108970530 A CN108970530 A CN 108970530A CN 201811139364 A CN201811139364 A CN 201811139364A CN 108970530 A CN108970530 A CN 108970530A
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- temperature
- module
- speed mixer
- control module
- feed proportioning
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2115—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2117—Weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2209—Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2215—Temperature
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The present invention provides a kind of fixed temperature feed proportioning system of high-speed mixer, including operation module, temperature collecting module, total control module, data transmission module and the control module that feeds intake；The operation module is used for temperature value and inventory when being arranged material；The temperature collecting module includes thermometer and temperature sensor, for acquiring the temperature in high-speed mixer inner cavity；The total control module identification judges collected temperature information, and issues operational order；The data transmission module is used for transmission data；The control module that feeds intake includes storage bin and weighing sensor, for the dispensing by operational order control material.The present invention also provides a kind of control methods of the fixed temperature feed proportioning system of high-speed mixer.The present invention has reached according to the temperature value and inventory automatic charging that material need to reach is preset and has precisely determined temperature and feed intake, ensure that the stability of properties of product；The ingredient mixing for meeting different formulations requires, and process fully achieves automation.
Description
Technical field
The present invention relates to high-speed mixer fields, and in particular, to a kind of fixed temperature feed proportioning system of high-speed mixer and
Its control method.
Background technique
Programmable logic controller (PLC) (PLC) is a kind of exclusively for the digital operation applied and designed in industrial settings
Electronic system.It uses a kind of programmable memory, and storage executes logical operation, sequential control, timing, counting inside it
With the instruction of the operations such as arithmetical operation, controlled by digital or analog input and output various types of mechanical equipments or
Production process.
Intelligence instrument grows up with the maturation of singlechip technology at the beginning of the eighties, present world's instrument market quilt substantially
Intelligence instrument is monopolized, this is attributed to the needs of IT application in enterprises, and enterprise's one of necessary condition in instrument selection
It seeks to connected network communication interface.It is initially data analog signal output simple process quantity, later instrumentation tap is RS232
Interface, point-to-point communication mode may be implemented in this interface, but this mode can not achieve network savvy, subsequent occurrences of
RS485 solves this problem.
Existing high-speed mixer is typically all to pass through operator to put into material progress mixing manually, and needing to pass through
When being mixed according to the corresponding material of different temperatures addition in high-speed mixer, it is easy to appear and feeds intake not in time, feed intake temperature
Spend the problems such as not accurate.
Summary of the invention
For the defects in the prior art, the object of the present invention is to provide a kind of fixed temperature feed proportioning systems of high-speed mixer
And its control method, by adding temperature sensor in high-speed mixer inner cavity, so that when temperature reaches setting value, storing
Storehouse puts into material into high-speed mixer automatically according to process recipe and is mixed, this feed proportioning system is thrown according to material is preset
Expect the temperature value and inventory automatic charging that need to reach, has reached and precisely determined temperature and feed intake, ensure that the stability of properties of product.
According to an aspect of the present invention, a kind of fixed temperature feed proportioning system of high-speed mixer is provided, including operation module,
Temperature collecting module, total control module, data transmission module and the control module that feeds intake；
Wherein,
-- temperature value and inventory when material is arranged for staff in the operation module in man-machine interface；
-- the temperature collecting module includes thermometer and the temperature sensor in high-speed mixer inner cavity, for adopting
Collect the temperature in high-speed mixer inner cavity；
-- the total control module identification judges the collected temperature information of the temperature collecting module, and feeds intake to described
Control module issues operational order；
-- the data transmission module is used for the temperature value acquired to total control module transmission temperature collecting module, Yi Jixiang
The control module that feeds intake transmits the operational order that total control module issues；
-- the control module that feeds intake includes storage bin and weighing sensor, for by operational order control material
It launches.
Preferably, the main controller module uses PLC, PLC system high reliablity, flexible in configuration, easy for installation, fortune
Scanning frequency degree is fast, ensure that the high stability and reliability of feed proportioning system, and can guarantee the rapid execution of operational order, and pacifying
The set-up time is saved when dress.
Preferably, the operation module is mixed according to the material of each formula and is required, and need to be reached to the material in storage bin
To temperature value and inventory preset, and be stored in the PLC, need to be formulated by this carry out ingredient when, just
This data can be called at any time；Simple and flexible is set, can be adjusted in real time, the ingredient mixing for meeting different formulations requires.
Preferably, the thermometer both ends are connect with temperature sensor and PLC respectively, are detected for displays temperature sensor
The temperature value arrived facilitates the temperature in staff's real time inspection high-speed mixer, the operation such as is adjusted correspondingly in time.
Preferably, the storage bin quantity has multiple, and the top of high-speed mixer is arranged in, and passes through individual material respectively
Channel is connected with the feeding port of high-speed mixer, and each storage bin can load different materials, can also load identical object
Material, can adjust, great flexibility and practicability according to process recipe.
Preferably, the weighing sensor is arranged on the bottom plate of each storing bin discharge port external, and weighing sensor mentions significantly
The high accuracy of Weighing, and it is convenient and efficient, and process fully achieves automation.
Preferably, the data transmission module transmits data using RS485 communicaton protocol, and transmission speed is fast, and interface is simple.
To achieve the above object, a kind of control method of the fixed temperature feed proportioning system of high-speed mixer is additionally provided, including
Following steps:
Step 1, the temperature collecting module collects mixed at high speed built-in temperature and reaches T DEG C, and is passed by the data
The temperature information is transferred to total control module by defeated module；
Step 2, the total control module identification judges the temperature information, and passes through transmission module to the control that feeds intake
Molding block issues operational order；
Step 3 after the control module that feeds intake receives described instruction, feeds intake by operational order control storage bin；
Step 4, the temperature collecting module continue temperature collection information, start next round material and launch.
Preferably, the operational order are as follows: when the temperature sensor detects that temperature reaches setting value T, the throwing
Material control module control storage bin corresponding with this temperature weighs preset inventory dispensing and is mixed to high-speed mixer；One
The accuracy to feed intake ensure that the setting of a formula (the corresponding storage bin of a temperature value), i.e., when mixed at high speed built-in temperature
Reach T1When, corresponding 1# storage bin will weigh preset N1Material of the g in it automatically engages in high-speed mixer；Work as temperature
Degree reaches T2When, corresponding 2# storage bin will weigh preset N2Material of the g in it automatically engages in high-speed mixer ...
Compared with prior art, the present invention have it is following the utility model has the advantages that
(1) the fixed temperature feed proportioning system and its control method of high-speed mixer according to the present invention, design principle are as follows: logical
It crosses and adds temperature sensor in high-speed mixer inner cavity, so that storage bin is automatically according to technique when temperature reaches setting value
It is formulated the investment material in high-speed mixer to be mixed, the temperature that this feed proportioning system need to reach according to material is preset
Value and inventory automatic charging have reached and have precisely determined temperature and feed intake, ensure that the stability of properties of product；
(2) the fixed temperature feed proportioning system and its control method of high-speed mixer according to the present invention, system module is simple,
Ingenious in design, significant effect；
(3) the fixed temperature feed proportioning system and its control method of high-speed mixer according to the present invention, operational order can be fast
Speed transmission and execution, ensure that the high stability and reliability of feed proportioning system；
(4) the fixed temperature feed proportioning system and its control method of high-speed mixer according to the present invention, can match according to technique
Side's adjustment desired temperature and inventory, the ingredient mixing for meeting different formulations require, great flexibility and practicability；
(5) the fixed temperature feed proportioning system and its control method of high-speed mixer according to the present invention, Weighing and fixed
The accuracy that temperature feeds intake is high and convenient and efficient, and process fully achieves automation；
(6) the fixed temperature feed proportioning system of high-speed mixer according to the present invention and its control method, system are simple and efficient,
It is at low cost, it is suitable for large-scale promotion.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention,
Objects and advantages will become more apparent upon:
Fig. 1 is the fixed temperature feed proportioning system of high-speed mixer and its principle modules schematic diagram of control method.
Specific embodiment
The present invention is described in detail combined with specific embodiments below.Following embodiment will be helpful to the technology of this field
Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that the ordinary skill of this field
For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention
Protection scope.
Embodiment
The invention discloses a kind of fixed temperature feed proportioning system of high-speed mixer, principle modules schematic diagram such as 1 institutes of attached drawing
Show: including operation module, temperature collecting module, total control module, data transmission module and the control module that feeds intake；
Wherein,
-- temperature value and inventory when material is arranged for staff in the operation module in man-machine interface；
-- the temperature collecting module includes thermometer and the temperature sensor in high-speed mixer inner cavity, for adopting
Collect the temperature in high-speed mixer inner cavity；
-- the total control module identification judges the collected temperature information of the temperature collecting module, and feeds intake to described
Control module issues operational order；
-- the data transmission module is used for the temperature value acquired to total control module transmission temperature collecting module, Yi Jixiang
The control module that feeds intake transmits the operational order that total control module issues；
-- the control module that feeds intake includes storage bin and weighing sensor, for by operational order control material
It launches.
Further, the main controller module use PLC, PLC system high reliablity, flexible in configuration, it is easy for installation,
The speed of service is fast, ensure that the high stability and reliability of feed proportioning system, and can guarantee the rapid execution of operational order, and
The set-up time is saved when installation.
Further, the operation module is mixed according to the material of each formula and is required, and is needed to the material in storage bin
The temperature value and inventory reached is preset, and is stored in the PLC, when needing to be formulated progress ingredient by this,
This data can be called at any time；Simple and flexible is set, can be adjusted in real time, the ingredient mixing for meeting different formulations requires.
Further, the thermometer both ends are connect with temperature sensor and PLC respectively, are examined for displays temperature sensor
The temperature value measured facilitates the temperature in staff's real time inspection high-speed mixer, the operation such as is adjusted correspondingly in time.
Further, the storage bin quantity has multiple, and the top of high-speed mixer is arranged in, and passes through individual object respectively
Material channel is connected with the feeding port of high-speed mixer, and each storage bin can load different materials, can also load identical
Material can be adjusted according to process recipe, great flexibility and practicability.
Further, the weighing sensor is arranged on the bottom plate of each storing bin discharge port external, and weighing sensor is significantly
The accuracy of Weighing is improved, and convenient and efficient, process fully achieves automation.
Further, the data transmission module transmits data using RS485 communicaton protocol, and transmission speed is fast, interface letter
It is single.
Second aspect, the present invention also provides a kind of control methods of the fixed temperature feed proportioning system of high-speed mixer, including
Following steps:
Step 1, the temperature collecting module collects mixed at high speed built-in temperature and reaches T DEG C, and is passed by the data
The temperature information is transferred to total control module by defeated module；
Step 2, the total control module identification judges the temperature information, and passes through transmission module to the control that feeds intake
Molding block issues operational order；
Step 3 after the control module that feeds intake receives described instruction, feeds intake by operational order control storage bin；
Step 4, the temperature collecting module continue temperature collection information, start next round material and launch.
Further, the operational order are as follows: described when the temperature sensor detects that temperature reaches setting value T
The control module that feeds intake control storage bin corresponding with this temperature weighs preset inventory dispensing and is mixed to high-speed mixer；
The setting of one-to-one formula (the corresponding storage bin of a temperature value) ensure that the accuracy to feed intake, i.e., when warm in high-speed mixer
Degree reaches T1When, corresponding 1# storage bin will weigh preset N1Material of the g in it automatically engages in high-speed mixer；When
Temperature reaches T2When, corresponding 2# storage bin will weigh preset N2Material of the g in it automatically engages high-speed mixer
In ...
The present embodiment have it is following the utility model has the advantages that
(1) system has reached accurate according to the temperature value and inventory automatic charging that material need to reach is preset
Determine temperature to feed intake, ensure that the stability of properties of product；
(2) system module is simple, ingenious in design, significant effect；
(3) operational order can be transmitted and be executed rapidly, ensure that the high stability and reliability of feed proportioning system；
(4) desired temperature and inventory can be adjusted according to process recipe, the ingredient mixing for meeting different formulations requires, pole
Have flexibility and practicability；
(5) accuracy that Weighing and Ding Wen feed intake is high and convenient and efficient, and process fully achieves automation；
(6) system is simple and efficient, at low cost, suitable for large-scale promotion.
Specific embodiments of the present invention are described above.It is to be appreciated that the invention is not limited to above-mentioned
Particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims, this not shadow
Ring substantive content of the invention.
Claims (9)
1. a kind of fixed temperature feed proportioning system of high-speed mixer, which is characterized in that including operation module, temperature collecting module, total
Control module, data transmission module and the control module that feeds intake；
Wherein,
-- temperature value and inventory when each material is arranged for staff in the operation module in man-machine interface；
-- the temperature collecting module includes thermometer and the temperature sensor in high-speed mixer inner cavity, for acquiring height
Temperature in fast mixing machine inner cavity；
-- total control module identification judges the collected temperature information of the temperature collecting module, and to the control that feeds intake
Module issues operational order；
-- the data transmission module is used for the temperature value acquired to total control module transmission temperature collecting module, and to feeding intake
Control module transmits the operational order that total control module issues；
-- the control module that feeds intake includes storage bin and weighing sensor, for the throwing by operational order control material
It puts.
2. the fixed temperature feed proportioning system of high-speed mixer according to claim 1, which is characterized in that the system main-control system
Module uses PLC.
3. the fixed temperature feed proportioning system of high-speed mixer according to claim 2, which is characterized in that the operation module root
It mixes and requires according to the material of each formula, the temperature value and inventory that need to reach to the material in storage bin are set in advance
It sets, and is stored in the PLC.
4. the fixed temperature feed proportioning system of high-speed mixer according to claim 2, which is characterized in that the thermometer both ends
It is connect respectively with temperature sensor and PLC.
5. the fixed temperature feed proportioning system of high-speed mixer according to claim 1, which is characterized in that the storage bin quantity
Have multiple, the top of high-speed mixer is set, is connected respectively by individual material channel with the feeding port of high-speed mixer.
6. the fixed temperature feed proportioning system of high-speed mixer according to claim 5, which is characterized in that the weighing sensor
It is arranged on the bottom plate of each storing bin discharge port external.
7. the fixed temperature feed proportioning system of high-speed mixer according to claim 1, which is characterized in that the data transmit mould
Block transmits data using RS485 communicaton protocol.
8. a kind of control method of the fixed temperature feed proportioning system of high-speed mixer, which comprises the following steps:
Step 1, the temperature collecting module collects mixed at high speed built-in temperature and reaches T DEG C, and transmits mould by the data
The temperature information is transferred to total control module by block；
Step 2, the total control module identification judges the temperature information, and controls mould to described feed intake by transmission module
Block issues operational order；
Step 3 after the control module that feeds intake receives the operational order, feeds intake by operational order control storage bin；
Step 4, the temperature collecting module continue temperature collection information, start next round material and launch.
9. the control method of the fixed temperature feed proportioning system of high-speed mixer according to claim 8, which is characterized in that described
Operational order are as follows: when the temperature sensor detects that temperature reaches setting value T, control module control and this temperature of feeding intake
It spends corresponding storage bin and weighs the dispensing of preset inventory and mixed to high-speed mixer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811139364.2A CN108970530A (en) | 2018-09-28 | 2018-09-28 | A kind of fixed temperature feed proportioning system and its control method of high-speed mixer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811139364.2A CN108970530A (en) | 2018-09-28 | 2018-09-28 | A kind of fixed temperature feed proportioning system and its control method of high-speed mixer |
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| Publication Number | Publication Date |
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| CN108970530A true CN108970530A (en) | 2018-12-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115990432A (en) * | 2022-12-20 | 2023-04-21 | 深圳市曼恩斯特科技股份有限公司 | Closed-loop temperature control batching system, method, equipment and storage medium |
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| CN204731602U (en) * | 2015-07-03 | 2015-10-28 | 山西省交通科学研究院 | A kind of particulate modified molybdenum adjuvant automatic feeder control system |
| CN107321216A (en) * | 2017-08-30 | 2017-11-07 | 成都君华睿道科技有限公司 | A kind of uniform chemical pharmaceutical charging device of feeding |
| CN108273414A (en) * | 2017-12-26 | 2018-07-13 | 上海浦东路桥沥青材料有限公司 | Colored asphalt production equipment and method |
-
2018
- 2018-09-28 CN CN201811139364.2A patent/CN108970530A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204731602U (en) * | 2015-07-03 | 2015-10-28 | 山西省交通科学研究院 | A kind of particulate modified molybdenum adjuvant automatic feeder control system |
| CN107321216A (en) * | 2017-08-30 | 2017-11-07 | 成都君华睿道科技有限公司 | A kind of uniform chemical pharmaceutical charging device of feeding |
| CN108273414A (en) * | 2017-12-26 | 2018-07-13 | 上海浦东路桥沥青材料有限公司 | Colored asphalt production equipment and method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115990432A (en) * | 2022-12-20 | 2023-04-21 | 深圳市曼恩斯特科技股份有限公司 | Closed-loop temperature control batching system, method, equipment and storage medium |
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