CN209020337U - A kind of pigment auto-scheduling system - Google Patents
A kind of pigment auto-scheduling system Download PDFInfo
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- CN209020337U CN209020337U CN201821595445.9U CN201821595445U CN209020337U CN 209020337 U CN209020337 U CN 209020337U CN 201821595445 U CN201821595445 U CN 201821595445U CN 209020337 U CN209020337 U CN 209020337U
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- pigment
- weighing cabin
- plc
- storage warehouse
- weighing
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- 239000000049 pigment Substances 0.000 title claims abstract description 118
- 238000005303 weighing Methods 0.000 claims abstract description 52
- 238000003860 storage Methods 0.000 claims abstract description 49
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 235000021050 feed intake Nutrition 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
The utility model provides a kind of pigment auto-scheduling system, including PLC, dispensing machine, pigment storage warehouse, computer and weighing cabin；Wherein the pigment storage warehouse is identical with weighing cabin quantity, and is equipped with multiple, and each pigment storage warehouse passes through channel respectively and connect with weighing cabin；The weighing cabin bottom is equipped with high-precision weighing sensor, and each weighing cabin passes through individual material channel respectively and connect with dispensing machine feeding port；The PLC transmits data by communications protocol with dispensing machine, computer and each pigment storage warehouse and weighing cabin respectively.The utility model calls the corresponding pigment storage warehouse automatic charging of process recipe intelligent control of storage by PLC, and it is equipped with special weighing cabin high-precision and weighs pigment weight, reach and precisely fed intake, ensure that the stability and accuracy of the pigment color deployed every time.
Description
Technical field
The utility model relates to pigment to deploy field, and in particular, to a kind of pigment auto-scheduling system.
Background technique
In the prior art, especially allotment of the textile enterprise to fabric color, all using blender by the color mixed up into
Row stirring, is finally reached desired color, this agitating mode low efficiency, used mixing time is long, large labor intensity.Mesh
Before, there are problems for pigment allotment, such as: the variation that experienced operator pays attention to pigment in real time is generally required when blanking,
Blanking is carried out with previous experiences completely, especially when some pigment need to reach specific temperature blanking reaction again, it is easier to go out
Now it is delayed, blanking inaccuracy；On the other hand, there are pigment when blanking to weigh inaccuracy, and the color of final pigment is be easy to cause to have
The problems such as deviation.
Programmable logic controller (PLC) (PLC) is a kind of exclusively for the digital operation applied and designed in industrial settings
Electronic system.It uses a kind of programmable memory, and storage executes logical operation, sequential control, timing, counting inside it
With the instruction of the operations such as arithmetical operation, controlled by digital or analog input and output various types of mechanical equipments or
Production process.The pigment blanking of PLC intelligent control is used in this patent, is realized the automation allotment of pigment, is not necessarily to operator
Real time monitoring, and blanking is accurate, effectively prevents the misalignment of pigment.
Utility model content
For the defects in the prior art, the purpose of the utility model is to provide a kind of pigment auto-scheduling system, pass through
PLC calls the corresponding pigment storage warehouse automatic charging of process recipe intelligent control of storage, and it is high-precision to be equipped with special weighing cabin
Degree weighs pigment weight, has reached and has precisely fed intake, ensure that the stability and accuracy of the pigment color deployed every time.
One aspect according to the present utility model provides a kind of pigment auto-scheduling system, including PLC, dispensing machine, pigment
Storage warehouse, computer and weighing cabin；Wherein the pigment storage warehouse is identical with weighing cabin quantity, and is equipped with multiple, Mei Geyan
Material storage warehouse passes through channel respectively and connect with weighing cabin；The weighing cabin bottom is equipped with high-precision weighing sensor, each weighing cabin
It is connect respectively by individual material channel with dispensing machine feeding port；The PLC respectively with dispensing machine, computer and each
Pigment storage warehouse and weighing cabin transmit data by communications protocol；Pigment storage warehouse is equipped with multiple, different pigment single-item storages
In different storehouses, obscuring for pigment is avoided, and is caused impure；And pigment storage warehouse and weighing cabin correspond, and have
Effect ensure that purity of the pigment when weighing, and reduce error；In closed weighing cabin weighing be avoided that because pigment mass compared with
The problem of gently and everywhere dispersing, and avoid the accuracy for influencing to weigh because of extraneous factor and environmental problem.
Preferably, the communications protocol is RS485 communications protocol, and data transmission is quick, and interface is simple, easy for installation.
Preferably, described to calculate for inputting preset process recipe, and be transferred in PLC and store, process recipe includes
The temperature value that pigment type, weight and part pigment need to reach when feeding intake；Common process recipe all can first be preset, be stored
In PLC, when needing to deploy the pigment of this technique, call directly can, it is convenient and efficient, save labour and the time investment.
Preferably, the PLC calls the process recipe of storage, controls corresponding pigment storage warehouse according to formula automatic blanking
To weighing cabin.
Preferably, the weighing cabin weighs pigment by process recipe, after reaching preset weight, the PCL control pigment storage
Feed opening is automatically closed in storage, and controls proportioning machine and hybrid reaction in proportioning machine is put into pigment inspiration channel.
Preferably, it is additionally provided with temperature sensor in the dispensing machine, and is connect by RS485 communications protocol with PLC；Part
Pigment needs at a certain temperature, it is real that temperature sensor could be arranged in dispensing machine preferably with other pigment hybrid reactions
When detection dispensing machine in temperature, and be transferred to PLC.
Preferably, when the temperature sensor detects that temperature reaches setting value T, the PLC control is corresponding with this temperature
Pigment storage bin blanking, weighing cabin weighs the dispensing of preset amount of pigment and mixed into dispensing machine.
To achieve the above object, a kind of control method of pigment auto-scheduling system is additionally provided, comprising the following steps:
Step 1, the PLC call the process recipe of storage, under controlling corresponding pigment storage warehouse according to being formulated automatically
Material；
Step 2, the weighing cabin weigh pigment by process recipe, after reaching preset weight, have weighed to PLC transmission
Signal；
Step 3, feed opening is automatically closed in the PCL control pigment storage warehouse, and controls proportioning machine for pigment inspiration channel
Put into hybrid reaction in proportioning machine.
Compared with prior art, the utility model have it is following the utility model has the advantages that
(1) pigment auto-scheduling system, design principle involved in the utility model are as follows: the work of storage is called by PLC
Skill formula intelligent controls corresponding pigment storage warehouse automatic charging, and corresponding weighing cabin high-precision weighs pigment weight, reaches
It precisely feeds intake, ensure that the stability and accuracy of the pigment color deployed every time；
(2) pigment auto-scheduling system involved in the utility model, system is simple, ingenious in design, significant effect；
(3) pigment auto-scheduling system involved in the utility model, operational order can be transmitted and be executed rapidly, ensure that
The high stability and reliability of mixing system；
(4) pigment auto-scheduling system involved in the utility model can reach optimum temperature according to the characteristic of pigment
When control the pigment blanking, the ingredient mixing for meeting different formulations requires, great flexibility and practicability；
(5) pigment auto-scheduling system involved in the utility model, weighing sensor precision is high, ensure that and weighs pigment
The high accuracy of weight more can guarantee the stability of each pigment allotment；
(6) pigment auto-scheduling system involved in the utility model, mixing color is convenient and efficient, and process fully achieves certainly
Dynamicization saves the time, reduces human input；
(7) pigment auto-scheduling system, system involved in the utility model are simple and efficient, at low cost, are suitble to a wide range of
It promotes.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other spies of the utility model
Sign, objects and advantages will become more apparent upon:
Fig. 1 is that the system of pigment auto-scheduling system forms connection schematic diagram.
Specific embodiment
The utility model is described in detail combined with specific embodiments below.Following embodiment will be helpful to this field
Technical staff further understands the utility model, but does not limit the utility model in any form.It should be pointed out that ability
For the those of ordinary skill in domain, without departing from the concept of the premise utility, various modifications and improvements can be made.
These are all within the protection scope of the present invention.
Embodiment
The utility model discloses a kind of pigment auto-scheduling system, it is as shown in Fig. 1 that system forms connection schematic diagram:
Including PLC, dispensing machine, pigment storage warehouse, computer and weighing cabin；Wherein the pigment storage warehouse is identical with weighing cabin quantity,
And it is equipped with multiple, each pigment storage warehouse passes through channel respectively and connect with weighing cabin；The weighing cabin bottom is equipped with high-precision
Weighing sensor, each weighing cabin pass through individual material channel respectively and connect with dispensing machine feeding port；The PLC respectively with allotment
Machine, computer and each pigment storage warehouse and weighing cabin transmit data by communications protocol；Pigment storage warehouse be equipped with it is multiple,
Different pigment single-items are stored in different storehouses, avoid obscuring for pigment, and are caused impure；And pigment storage warehouse and
Weighing cabin corresponds, and purity of the pigment when weighing has been effectively ensured, has reduced error；It weighs in closed weighing cabin energy
It avoids the problem that dispersing everywhere because pigment mass is relatively light, and avoids and influence to weigh because of extraneous factor and environmental problem
Accuracy.
Further, the communications protocol is RS485 communications protocol, and data transmission is quick, and interface is simple, easy for installation.
Further, described to calculate for inputting preset process recipe, and be transferred in PLC and store, process recipe packet
Include the temperature value that need to reach when pigment type, weight and part pigment feed intake；Common process recipe all can first be preset, be stored up
There are in PLC, when needing to deploy the pigment of this technique, call directly can, it is convenient and efficient, save labour and the time throw
Enter.
Further, the PLC calls the process recipe of storage, under controlling corresponding pigment storage warehouse according to being formulated automatically
Expect weighing cabin.
Further, the weighing cabin weighs pigment by process recipe, and after reaching preset weight, the PCL controls pigment
Feed opening is automatically closed in storage warehouse, and controls proportioning machine and hybrid reaction in proportioning machine is put into pigment inspiration channel.
Further, it is additionally provided with temperature sensor in the dispensing machine, and is connect by RS485 communications protocol with PLC；Portion
Pigment is divided to need at a certain temperature, temperature sensor could be arranged in dispensing machine preferably with other pigment hybrid reactions
Temperature in real-time detection dispensing machine, and it is transferred to PLC.
Further, when the temperature sensor detects that temperature reaches setting value T, the PLC control and this temperature pair
The pigment storage bin blanking answered, weighing cabin weigh preset amount of pigment dispensing and are mixed into dispensing machine.
Second aspect, the present embodiment additionally provide a kind of control method of pigment auto-scheduling system, comprising the following steps:
Step 1, the PLC call the process recipe of storage, under controlling corresponding pigment storage warehouse according to being formulated automatically
Material；
Step 2, the weighing cabin weigh pigment by process recipe, after reaching preset weight, have weighed to PLC transmission
Signal；
Step 3, feed opening is automatically closed in the PCL control pigment storage warehouse, and controls proportioning machine for pigment inspiration channel
Put into hybrid reaction in proportioning machine.
The present embodiment have it is following the utility model has the advantages that
(1) the corresponding pigment storage warehouse automatic charging of process recipe intelligent control of storage, corresponding title are called by PLC
Weight storehouse high-precision weigh pigment weight, reached and precisely fed intake, ensure that the pigment color deployed every time stability and accurately
Property；
(2) system is simple, ingenious in design, significant effect；
(3) operational order can be transmitted and be executed rapidly, ensure that the high stability and reliability of mixing system；
(4) the pigment blanking can be controlled when reaching optimum temperature, meets the ingredient of different formulations according to the characteristic of pigment
Mixing requires, great flexibility and practicability；
(5) weighing sensor precision is high, ensure that the high accuracy for weighing pigment weight, more can guarantee each pigment allotment
Stability；
(6) mixing color is convenient and efficient, and process fully achieves automation, saves the time, reduces human input；
(7) system is simple and efficient, at low cost, suitable for large-scale promotion.
Specific embodiment of the utility model is described above.It is to be appreciated that the utility model not office
It is limited to above-mentioned particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims,
This has no effect on the substantive content of the utility model.
Claims (7)
1. a kind of pigment auto-scheduling system, which is characterized in that including PLC, dispensing machine, pigment storage warehouse, computer and weighing
Storehouse；Wherein the pigment storage warehouse is identical with weighing cabin quantity, and is equipped with multiple, and each pigment storage warehouse passes through channel respectively
It is connect with weighing cabin；The weighing cabin bottom is equipped with high-precision weighing sensor, and it is logical that each weighing cabin passes through individual material respectively
Road is connect with dispensing machine feeding port；The PLC is logical with dispensing machine, computer and each pigment storage warehouse and weighing cabin respectively
Cross communications protocol transmission data.
2. pigment auto-scheduling system according to claim 1, which is characterized in that the communications protocol is RS485 communication
Agreement.
3. pigment auto-scheduling system according to claim 1, which is characterized in that the calculating is for inputting preset work
Skill formula, and be transferred in PLC and store, process recipe includes the temperature that need to reach when pigment type, weight and part pigment feed intake
Angle value.
4. pigment auto-scheduling system according to claim 3, which is characterized in that the PLC calls the technique of storage to match
Side controls corresponding pigment storage warehouse according to formula automatic blanking to weighing cabin.
5. pigment auto-scheduling system according to claim 4, which is characterized in that the weighing cabin is weighed by process recipe
Pigment, after reaching preset weight, feed opening is automatically closed in the PCL control pigment storage warehouse, and controls proportioning machine and inhale pigment
Stand in channel is put into proportioning machine.
6. pigment auto-scheduling system according to claim 1, which is characterized in that be additionally provided with temperature biography in the dispensing machine
Sensor, and connect by RS485 communications protocol with PLC.
7. pigment auto-scheduling system according to claim 6, which is characterized in that the temperature sensor detects temperature
When reaching setting value T, the PLC controls pigment storage bin blanking corresponding with this temperature, and weighing cabin weighs preset amount of pigment
It launches in dispensing machine and is mixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821595445.9U CN209020337U (en) | 2018-09-29 | 2018-09-29 | A kind of pigment auto-scheduling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821595445.9U CN209020337U (en) | 2018-09-29 | 2018-09-29 | A kind of pigment auto-scheduling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209020337U true CN209020337U (en) | 2019-06-25 |
Family
ID=66905257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821595445.9U Expired - Fee Related CN209020337U (en) | 2018-09-29 | 2018-09-29 | A kind of pigment auto-scheduling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209020337U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110394114A (en) * | 2019-07-31 | 2019-11-01 | 广东宏工物料自动化系统有限公司 | The automatic proportioning transportation system and production method of lithium battery tertiary cathode material |
-
2018
- 2018-09-29 CN CN201821595445.9U patent/CN209020337U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110394114A (en) * | 2019-07-31 | 2019-11-01 | 广东宏工物料自动化系统有限公司 | The automatic proportioning transportation system and production method of lithium battery tertiary cathode material |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190625 |