CN108970317A - A kind of numerically-controlled machine tool dust collecting - Google Patents
A kind of numerically-controlled machine tool dust collecting Download PDFInfo
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- CN108970317A CN108970317A CN201811001425.9A CN201811001425A CN108970317A CN 108970317 A CN108970317 A CN 108970317A CN 201811001425 A CN201811001425 A CN 201811001425A CN 108970317 A CN108970317 A CN 108970317A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/283—Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2247/00—Details relating to the separation of dispersed particles from gases, air or vapours by liquid as separating agent
- B01D2247/04—Regenerating the washing fluid
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Abstract
Description
技术领域technical field
本发明涉及粉尘收集技术领域,尤其涉及一种数控机床用粉尘收集装置。The invention relates to the technical field of dust collection, in particular to a dust collection device for a numerically controlled machine tool.
背景技术Background technique
数控车床是目前使用较为广泛的数控机床之一。它主要用于轴类零件或盘类零件的内外圆柱面、任意锥角的内外圆锥面、复杂回转内外曲面和圆柱、圆锥螺纹等切削加工,并能进行切槽、钻孔、扩孔、铰孔及镗孔等。CNC lathe is one of the most widely used CNC machine tools at present. It is mainly used for cutting the inner and outer cylindrical surfaces of shaft parts or disk parts, the inner and outer conical surfaces of arbitrary cone angles, the complex rotary inner and outer curved surfaces, cylinders, and conical threads, etc., and can perform grooving, drilling, reaming, and reaming. Holes and borings etc.
数控机床在工作时会产生大量的粉尘,粉尘会对工作人员身体造成危害,传统的粉尘收集装置结构简单,只能对粉尘进行收集,不能对粉尘进行后续处理,为了解决上述问题,现推出一种数控机床用粉尘收集装置。CNC machine tools will generate a lot of dust when they are working, and the dust will cause harm to the workers. The traditional dust collection device has a simple structure and can only collect the dust, but cannot carry out subsequent treatment on the dust. In order to solve the above problems, a A dust collection device for a numerically controlled machine tool.
发明内容Contents of the invention
本发明的目的是为了解决现有数控机床在工作时会产生大量的粉尘,粉尘会对工作人员身体造成危害,传统的粉尘收集装置结构简单,只能对粉尘进行收集,不能对粉尘进行后续处理的问题,而提出的一种数控机床用粉尘收集装置。The purpose of the present invention is to solve the problem that the existing CNC machine tools will generate a large amount of dust during work, and the dust will cause harm to the workers. The traditional dust collection device has a simple structure and can only collect the dust, but cannot carry out follow-up treatment on the dust. problem, and proposed a dust collection device for CNC machine tools.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种数控机床用粉尘收集装置,包括装置外壳,所述装置外壳内部顶端固定有水箱,所述装置外壳通过安装架与电机固定连接,所述电机的输出轴与连接轴一端固定连接,所述连接轴另一端穿过装置外壳,并延伸至装置外壳内部,所述连接轴上安装有第一锥形齿轮,所述第一锥形齿轮与第二锥形齿轮相啮合,所述第二锥形齿轮上端固定有连杆,所述连杆上端穿过水箱,并延伸至水箱内部,所述连杆上端与第二往复丝杆相连接,所述第二往复丝杆上端与水箱内部顶端转动连接,所述第二往复丝杆通过滚珠螺母与压板相连接,所述水箱下端等距安装有若干个出水管,若干个所述出水管上均安装有泄压阀,若干个所述出水管下端均安装有喷淋头,所述连接轴上安装有若干个扇叶,所述装置外壳另一端安装有进尘管,若干个扇叶均位于支撑杆与进尘管之间,所述进尘管内固定有大孔过滤板,所述进尘管下端通过连接管与回收箱固定连接,所述装置外壳下端通过两个支撑腿与底座固定连接,所述底座内部安装有第一往复丝杆,所述第一往复丝杆一端与底座内壁转动连接,所述第一往复丝杆另一端穿过底座,并延伸至底座外侧,所述连接轴通过V带与第一往复丝杆相连接,所述第一往复丝杆上安装有滑块,所述滑块前后两端均固定有连接杆,两个所述连接杆均通过转轴与滚筒转动连接。A dust collection device for a numerically controlled machine tool, comprising a device casing, a water tank is fixed at the top inside of the device casing, the device casing is fixedly connected to a motor through a mounting frame, and the output shaft of the motor is fixedly connected to one end of a connecting shaft. The other end of the connecting shaft passes through the device casing and extends to the inside of the device casing. A first bevel gear is installed on the connecting shaft, and the first bevel gear meshes with the second bevel gear. The second bevel gear The upper end of the shaped gear is fixed with a connecting rod, the upper end of the connecting rod passes through the water tank and extends to the inside of the water tank, the upper end of the connecting rod is connected with the second reciprocating screw rod, and the upper end of the second reciprocating screw rod rotates with the top inside the water tank connected, the second reciprocating screw rod is connected with the pressure plate through a ball nut, several outlet pipes are equidistantly installed at the lower end of the water tank, pressure relief valves are installed on several of the outlet pipes, and several of the outlet pipes The lower ends are equipped with spray heads, several fan blades are installed on the connecting shaft, and the other end of the housing of the device is equipped with a dust inlet pipe, and several fan blades are located between the support rod and the dust inlet pipe. A large-pore filter plate is fixed inside the dust pipe, the lower end of the dust inlet pipe is fixedly connected to the recovery box through a connecting pipe, the lower end of the device shell is fixedly connected to the base through two supporting legs, and a first reciprocating screw rod is installed inside the base , one end of the first reciprocating screw rod is rotationally connected to the inner wall of the base, the other end of the first reciprocating screw rod passes through the base and extends to the outside of the base, and the connecting shaft is connected to the first reciprocating screw rod through a V-belt, A slider is installed on the first reciprocating screw rod, connecting rods are fixed at the front and rear ends of the slider, and the two connecting rods are rotatably connected to the drum through a rotating shaft.
优选的,所述连接轴通过轴承与支撑杆固定连接,所述支撑杆下端与装置外壳内壁固定连接。Preferably, the connecting shaft is fixedly connected to the support rod through a bearing, and the lower end of the support rod is fixedly connected to the inner wall of the device housing.
优选的,所述水箱上安装有进水管,所述进水管另一端依次穿过水箱以及装置外壳,并延伸至装置外壳外侧,所述进水管上设置有管盖。Preferably, a water inlet pipe is installed on the water tank, and the other end of the water inlet pipe passes through the water tank and the device casing in turn, and extends to the outside of the device casing, and a pipe cover is provided on the water inlet pipe.
优选的,所述进尘管远离装置外壳一端安装有锥形罩。Preferably, a conical cover is installed at the end of the dust inlet pipe away from the device housing.
优选的,所述装置外壳通过水流管与底座相连通,且水流管上安装有开关阀。Preferably, the housing of the device communicates with the base through a water flow pipe, and a switch valve is installed on the water flow pipe.
优选的,所述滚筒外端裹设有活性炭过滤棉。Preferably, the outer end of the drum is wrapped with activated carbon filter cotton.
优选的,所述装置外壳、底座以及回收箱前端均铰接有透明门板,且装置外壳、底座以及回收箱与透明门板之间均设置有防水密封垫,所述装置外壳上端开设有若干个通气孔。Preferably, transparent door panels are hinged at the front end of the device shell, base, and recovery box, and waterproof gaskets are provided between the device shell, base, recovery box and the transparent door panel, and several ventilation holes are provided on the upper end of the device shell .
本发明的有益效果是:通过添加了电机、连接轴、进尘管、水箱、第二往复丝杆、第一锥形齿轮、第二锥形齿轮以及打孔过滤板,该设计便于对粉尘进行收集;通过添加了水流管、开关阀、第一往复丝杆、滑块、滚筒以及活性炭过滤棉,该设计便于对降解后的粉尘进行吸附净化,通过对装置外壳、底座以及回收箱上设置有透明门板,该设计便于对装置外壳、底座以及回收箱进行清理以及维修。The beneficial effects of the present invention are: by adding the motor, the connecting shaft, the dust inlet pipe, the water tank, the second reciprocating screw, the first bevel gear, the second bevel gear and the perforated filter plate, the design is convenient for dust removal. Collection; by adding water flow pipes, switch valves, first reciprocating screw rods, sliders, rollers and activated carbon filter cotton, this design is convenient for adsorption and purification of degraded dust. Transparent door panel, which is designed to facilitate cleaning and maintenance of the device housing, base and recovery bin.
本发明收集方便快捷,操作简单,处理效果好,便于清理维修。The invention has the advantages of convenient and rapid collection, simple operation, good treatment effect and convenient cleaning and maintenance.
附图说明Description of drawings
图1为本发明提出的一种数控机床用粉尘收集装置的结构示意图;Fig. 1 is the structural representation of a kind of numerically controlled machine tool dust collection device that the present invention proposes;
图2为本发明提出的一种数控机床用粉尘收集装置中进尘管的剖视图;Fig. 2 is the cross-sectional view of the dust inlet pipe in a dust collection device for a numerically controlled machine tool proposed by the present invention;
图3为本发明提出的一种数控机床用粉尘收集装置中支撑杆的结构示意图。Fig. 3 is a structural schematic diagram of a support rod in a dust collection device for a numerically controlled machine tool proposed by the present invention.
图中:1进水管、2电机、3V带、4支撑腿、5滑块、6连接杆、7滚筒、8第一往复丝杆、9底座、10支撑杆、11回收箱、12进尘管、13扇叶、14出水管、15水箱、16装置外壳、17第二往复丝杆、18压板、19连接轴、20第一锥形齿轮、21第二锥形齿轮、22大孔过滤板。In the figure: 1 water inlet pipe, 2 motor, 3V belt, 4 supporting legs, 5 slider, 6 connecting rod, 7 roller, 8 first reciprocating screw rod, 9 base, 10 supporting rod, 11 recovery box, 12 dust inlet pipe , 13 fan blades, 14 outlet pipes, 15 water tanks, 16 device casings, 17 second reciprocating screw mandrels, 18 pressure plates, 19 connecting shafts, 20 first bevel gears, 21 second bevel gears, 22 large-hole filter plates.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-3,一种数控机床用粉尘收集装置,包括装置外壳16,装置外壳16内部顶端固定有水箱15,装置外壳16通过安装架与电机2固定连接,电机2的输出轴与连接轴19一端固定连接,连接轴19另一端穿过装置外壳16,并延伸至装置外壳16内部,连接轴19上安装有第一锥形齿轮20,第一锥形齿轮20与第二锥形齿轮21相啮合,第二锥形齿轮21上端固定有连杆,连杆上端穿过水箱15,并延伸至水箱15内部,连杆上端与第二往复丝杆17相连接,第二往复丝杆17上端与水箱15内部顶端转动连接,第二往复丝杆17通过滚珠螺母与压板18相连接,水箱15下端等距安装有若干个出水管14,若干个出水管14上均安装有泄压阀,若干个出水管14下端均安装有喷淋头,连接轴19上安装有若干个扇叶13,装置外壳16另一端安装有进尘管12,若干个扇叶13均位于支撑杆10与进尘管12之间,进尘管12内固定有大孔过滤板22,进尘管12下端通过连接管与回收箱11固定连接,装置外壳16下端通过两个支撑腿4与底座9固定连接,底座9内部安装有第一往复丝杆8,第一往复丝杆8一端与底座9内壁转动连接,第一往复丝杆8另一端穿过底座9,并延伸至底座9外侧,连接轴19通过V带3与第一往复丝杆8相连接,第一往复丝杆8上安装有滑块5,滑块5前后两端均固定有连接杆6,两个连接杆6均通过转轴与滚筒7转动连接。Referring to Figures 1-3, a dust collection device for a CNC machine tool includes a device housing 16, a water tank 15 is fixed at the top of the device housing 16, the device housing 16 is fixedly connected to the motor 2 through a mounting bracket, and the output shaft of the motor 2 is connected to the connecting shaft. 19 is fixedly connected at one end, the other end of the connecting shaft 19 passes through the device housing 16 and extends to the inside of the device housing 16, the first bevel gear 20 is installed on the connecting shaft 19, the first bevel gear 20 and the second bevel gear 21 The upper end of the second bevel gear 21 is fixed with a connecting rod, the upper end of the connecting rod passes through the water tank 15, and extends to the inside of the water tank 15, the upper end of the connecting rod is connected with the second reciprocating screw rod 17, and the upper end of the second reciprocating screw rod 17 It is rotatably connected with the inner top of the water tank 15, and the second reciprocating screw rod 17 is connected with the pressure plate 18 through a ball nut. Several outlet pipes 14 are equidistantly installed at the lower end of the water tank 15, and pressure relief valves are installed on several outlet pipes 14. The lower ends of each water outlet pipe 14 are equipped with a shower head, several fan blades 13 are installed on the connecting shaft 19, and the other end of the device housing 16 is equipped with a dust inlet pipe 12. Between 12, a large-pore filter plate 22 is fixed in the dust inlet pipe 12, the lower end of the dust inlet pipe 12 is fixedly connected with the recovery box 11 through a connecting pipe, and the lower end of the device shell 16 is fixedly connected with the base 9 through two supporting legs 4, and the base 9 A first reciprocating screw rod 8 is installed inside, one end of the first reciprocating screw rod 8 is rotationally connected with the inner wall of the base 9, the other end of the first reciprocating screw rod 8 passes through the base 9, and extends to the outside of the base 9, and the connecting shaft 19 passes through the V-belt 3. It is connected with the first reciprocating screw rod 8, on which the slider 5 is installed, and the front and rear ends of the slider 5 are fixed with connecting rods 6, and the two connecting rods 6 are rotatably connected with the drum 7 through the rotating shaft .
本实施例中,连接轴19通过轴承与支撑杆10固定连接,支撑杆10下端与装置外壳16内壁固定连接,水箱15上安装有进水管1,进水管1另一端依次穿过水箱15以及装置外壳16,并延伸至装置外壳16外侧,进水管1上设置有管盖,进尘管12远离装置外壳16一端安装有锥形罩,装置外壳16通过水流管与底座9相连通,且水流管上安装有开关阀,滚筒7外端裹设有活性炭过滤棉,装置外壳16、底座9以及回收箱11前端均铰接有透明门板,且装置外壳16、底座9以及回收箱11与透明门板之间均设置有防水密封垫,装置外壳16上端开设有若干个通气孔。In this embodiment, the connecting shaft 19 is fixedly connected to the support rod 10 through a bearing, and the lower end of the support rod 10 is fixedly connected to the inner wall of the device housing 16. The water inlet pipe 1 is installed on the water tank 15, and the other end of the water inlet pipe 1 passes through the water tank 15 and the device in turn. Shell 16, and extends to the outside of the device shell 16, the water inlet pipe 1 is provided with a pipe cover, the end of the dust inlet pipe 12 away from the device shell 16 is equipped with a conical cover, the device shell 16 communicates with the base 9 through the water flow pipe, and the water flow pipe An on-off valve is installed on the top, and the outer end of the drum 7 is wrapped with activated carbon filter cotton. The device shell 16, the base 9 and the front end of the recovery box 11 are hinged with transparent door panels, and the device shell 16, the base 9, the recovery box 11 and the transparent door panel All are provided with waterproof gaskets, and the upper end of the device shell 16 is provided with several ventilation holes.
工作原理:首先工作人员启动电机2,电机2工作带动连接轴19转动,连接轴19转动带动扇叶13转动,转动的扇叶13将进尘管12内的气体抽入装置外壳16内,从而使进尘管12内气压小于大气压,从而粉尘被吸入进尘管12内,粉尘首先经过大孔过滤板22,大孔过滤板22将粉尘内颗粒较大的杂质进行过滤,杂质顺着过滤板滑入连接管,并顺着连接管进入回收箱11内进行储存,并且转动的连接轴19带动第一锥形齿轮20转动,第一锥形齿轮20转动带动第二锥形齿轮21转动,从而带动连杆转动,转动的连杆带动第二往复丝杆17转动,第二往复丝杆17转动带动压板18向下移动,压板18向下移动将水箱15内的水压入出水管14内,并对泄压阀施加压力,当达到预定压力时,泄压阀打开,出水管14内的水被压入喷淋头内,喷淋头对粉尘进行喷淋,粉尘融入水中,使水变浑,浑水落在装置外壳16内部底端,当需要对浑水内杂质进行吸附净化时,工作人员打开开关阀,浑水顺着水流管进入底座9内,并且连接轴19通过V带3带动第一往复丝杆8转动,转动的第一往复丝杆8带动滑块5左右往复运动,滑块5运动通过连接杆6带动滚筒7左右往复滚动,往复滚动的滚筒7使滚筒7上端设置的活性炭过滤板将浑水内的粉尘杂质进行吸附净化,通过添加了电机2、连接轴19、进尘管12、水箱15、第二往复丝杆17、第一锥形齿轮20、第二锥形齿轮21以及打孔过滤板,该设计便于对粉尘进行收集;通过添加了水流管、开关阀、第一往复丝杆8、滑块5、滚筒7以及活性炭过滤棉,该设计便于对降解后的粉尘进行吸附净化,通过对装置外壳16、底座9以及回收箱11上设置有透明门板,该设计便于对装置外壳16、底座9以及回收箱11进行清理以及维修,本发明收集方便快捷,操作简单,处理效果好,便于清理维修。Working principle: first, the staff starts the motor 2, the motor 2 drives the connecting shaft 19 to rotate, the connecting shaft 19 rotates to drive the fan blade 13 to rotate, and the rotating fan blade 13 draws the gas in the dust inlet pipe 12 into the device shell 16, thereby Make the air pressure in the dust inlet pipe 12 lower than the atmospheric pressure, so that the dust is sucked into the dust pipe 12, and the dust first passes through the large-pore filter plate 22, and the large-pore filter plate 22 filters the impurities with large particles in the dust, and the impurities flow along the filter plate Slide into the connecting pipe, and enter the recovery box 11 along the connecting pipe for storage, and the rotating connecting shaft 19 drives the first bevel gear 20 to rotate, and the first bevel gear 20 rotates to drive the second bevel gear 21 to rotate, thereby Drive the connecting rod to rotate, the rotating connecting rod drives the second reciprocating screw rod 17 to rotate, the second reciprocating screw rod 17 rotates to drive the pressing plate 18 to move downward, and the pressing plate 18 moves downward to press the water in the water tank 15 into the outlet pipe 14, and Apply pressure to the pressure relief valve, when the predetermined pressure is reached, the pressure relief valve opens, the water in the outlet pipe 14 is pressed into the sprinkler head, the sprinkler head sprays the dust, and the dust melts into the water, making the water muddy. The muddy water falls on the bottom of the device shell 16. When it is necessary to absorb and purify the impurities in the muddy water, the staff opens the switch valve, and the muddy water enters the base 9 along the water flow pipe, and the connecting shaft 19 drives the first valve through the V-belt 3. The reciprocating screw rod 8 rotates, and the rotating first reciprocating screw rod 8 drives the slider 5 to reciprocate left and right, and the slider 5 drives the drum 7 to reciprocate and roll left and right through the connecting rod 6, and the reciprocating rolling drum 7 makes the activated carbon filter set on the upper end of the drum 7 The plate absorbs and purifies the dust and impurities in the muddy water. By adding the motor 2, the connecting shaft 19, the dust inlet pipe 12, the water tank 15, the second reciprocating screw rod 17, the first bevel gear 20, and the second bevel gear 21 And perforated filter plate, this design is convenient for dust collection; by adding water flow pipe, switch valve, first reciprocating screw rod 8, slider 5, roller 7 and activated carbon filter cotton, this design is convenient for degraded dust. Adsorption and purification, through the installation of transparent door panels on the device shell 16, base 9 and recovery box 11, this design is convenient for cleaning and maintenance of the device shell 16, base 9 and recovery box 11. Good effect, easy to clean and maintain.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (7)
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| CN112675631A (en) * | 2020-12-30 | 2021-04-20 | 李耀红 | Automatic cleaning device of filter screen for environment-friendly flue gas treatment equipment |
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Application publication date: 20181211 |