CN108968879B

CN108968879B - Shovel brush appliance and manufacturing process thereof

Info

Publication number: CN108968879B
Application number: CN201811058517.0A
Authority: CN
Inventors: 龚巧建
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-09-11
Filing date: 2018-09-11
Publication date: 2024-01-16
Anticipated expiration: 2038-09-11
Also published as: CN108968879A

Abstract

The invention discloses a shovel brush appliance, which comprises a handle, wherein brush filament bundles are integrally connected to the handle, the brush filament bundles are formed by arranging a plurality of brush filaments in a plurality of rows and a plurality of columns in parallel, and when the brush filaments are bundled together, the brush filaments and the handle form a complete sheet-shaped object, and the manufacturing process comprises the following steps: selecting materials, cutting into sections, trimming, peeling, slicing, removing yellow, trimming, punching, polishing, moisturizing, shredding, installing a ribbon, killing insects, sterilizing, preventing mildew, mixing colors, shaping, positioning, drying, inspecting quality, packaging and the like; the shovel brush device has the functions of a shovel and a brush; the product has the advantages of environmental protection, safety, small size, beautiful appearance, durability, time saving and labor saving when in use.

Description

Shovel brush appliance and manufacturing process thereof

Technical Field

The invention relates to a shoveling brush appliance, in particular to a special bamboo shoveling brush appliance for a frying pan and a manufacturing process thereof.

Background

The main problems of the existing stir-frying slice brush products are as follows: firstly, the brush filaments of the existing bamboo pot brush products are in columnar or annular distribution, the brush body is generally oversized, the structure is scattered and attractive, the scraping force is small, and the brush is inconvenient for small modern families to use; secondly, the steel wire ball type pan brush product is easy to hurt the pan body and easy to fall off the steel wire line, so that the pan brush product is safe for human body; thirdly, plastic pan brush products are easy to deform and influence use when being heated, and the plasticizer is unfavorable and healthy when being used for a long time; fourthly, the pot brush products such as coconut palm, luffa, sponge and scouring pad are easy to carry food residues and greasy dirt when in use, and the self cleaning is very troublesome; in addition, the tool generally has only a brush function and does not have a shovel function.

Disclosure of Invention

The invention aims to solve the problems that the structure of the traditional stir-frying slice brush device is disordered and attractive, the slice force is small, the pan body is easy to be damaged, the pan body is unhealthy, the self-cleaning capability is poor, the pan body can only be brushed and the slice can not be shoveled, and the like.

The technical scheme adopted by the invention is as follows: a shovel brush appliance comprises a handle and is characterized in that brush filament bundles are integrally connected to the handle, the brush filament bundles are formed by arranging a plurality of brush filaments in parallel in a plurality of rows and a plurality of columns, and when the brush filaments are bundled together, the brush filaments and the handle form a complete sheet-shaped object.

Further, the length of the handle accounting for the whole shovel brush appliance is 1/5-1/2.

Further, the handle and the brush filaments are made of bamboo.

Further, the handle is provided with a hanging hole, and the hanging hole is tied with a hanging rope or an ornament.

Further, the transverse cross section of the brush wire is rectangular, and the thickness of the brush wire is about 0.5 to 3 mm.

Further, the brush filament bundle is also provided with a ribbon bundle, and the ribbon bundle can be sleeved at the tail end of the brush filament bundle to restrain the brush filament bundle into a sheet shape.

Further, the ribbon is an annular rubber band.

Further, the brush filament bundles are provided with 2-6 layers in the thickness direction; there are 13 to 60 layers in the width direction.

Further, the manufacturing process of the shovel brush device comprises the following steps:

step one, selecting materials; selecting fresh tall bamboos growing for more than 2 years, removing the root parts and tail tip parts with the diameters smaller than 10 cm, and removing all bamboo branches to form light bamboo poles for later use;

step two, cutting into sections; selecting a part with the space between bamboo knots of more than 20 cm and the diameter of more than 10 cm from the bamboo knots in the bamboo in the first step, and sawing a bamboo section with the length of about 15 cm to 50 cm; when cutting, the incision is required to be perpendicular to the longitudinal lines of the bamboo poles, and the incision is kept flat; if the bamboo knots are not reserved during the cutting, the bamboo knots are directly cut into annular bamboo tubes; if the bamboo knots are reserved, the reserved bamboo knots should be close to one end of the handle to be manufactured so that the other end has enough length to be used for manufacturing brush filaments, and the length of the knotless part of the bamboo tube is ensured to be more than 15 cm;

step three, aligning the heads; planing the cuts at the two ends of the bamboo tube obtained in the second step to be flat, removing sawing marks of the cuts, and keeping the cuts flat, smooth and neat;

step four, peeling; polishing the bamboo tube after the head alignment treatment to remove the surface skin of the bamboo until the smooth green bamboo is just exposed; if the bamboo knots are reserved on the bamboo tube, the protruding parts of the bamboo knots should be ground;

step five, slicing; extruding the peeled bamboo segments by using a special electric bamboo slicing machine, or cutting the bamboo segments by using manpower and a special cutter to obtain bamboo slices with proper width; the width of the bamboo chip is 2-6 cm, and the standard is that the bamboo tube has large diameter, the width of the split is wide, and the bamboo tube has small diameter, and the width of the split is small;

step six, removing yellow and trimming; the bamboo chips obtained by splitting are planed to remove the tabasheer part at the inner side of the bamboo chips, only one side of the outer side of the bamboo chips with the green bamboo is reserved for standby, and the bamboo chips after the bamboo chips are removed from the yellow bamboo chips are planed to form strip-shaped flat smooth bamboo chips; the processed bamboo chips are generally arc-shaped, and the green surfaces of the bamboo chips can be planed when needed, so that the whole bamboo chips are regular rectangles;

step seven, punching; punching a hanging hole at a proper position near the top edge at one end of the bamboo chip to be used for manufacturing the handle; the diameter of the holes is 0.2 to 2 cm, and the specific size and shape are determined according to the condition;

step eight, grinding, polishing and moisturizing; polishing the perforated bamboo chips to be flat, and polishing the bamboo chips to form fresh bamboo chips with flat and smooth peripheries; the polished bamboo chips are immediately subjected to moisture preservation treatment, wherein the moisture preservation method is to immediately soak the polished bamboo chips in clean cold water, or to preserve moisture by covering a wet towel, but the moisture preservation time is not more than 2 days, otherwise, decay and mildew are easy to occur;

step nine, shredding; the bamboo chips subjected to the moisture preservation treatment are adopted, redundant water on the surfaces of the bamboo chips is wiped, then the bamboo chips are placed on a special laser cutting engraving machine for bamboo and wood to manufacture brush filaments, and other mechanical or manual auxiliary processing methods with cutters can be used for processing brush filaments with proper specifications;

when the bamboo chips are cut by laser, the moisture content of the bamboo chips is required to be kept to be more than 30%, and ventilation and heat dissipation are enhanced; in the case of laser shredding, a kerf width of 0.01 to 2 mm is required; multiple brush filaments with proper thickness and length can be manufactured through multiple linear cutting; the brush filaments together form brush filament bundles, and the manufactured brush filament bundles are generally in fan-shaped loose distribution in a natural state; if burrs left during shredding are found, carefully removing the burrs;

step ten, installing a ribbon; the bamboo chips after the shredding process are taken, a bundle of silk ribbons are arranged at a proper position close to the top ends of the brush filaments by a manual method, the brush filaments are primarily shaped, the brush filaments in a fan-shaped loose distribution state are shaped and contracted into regular original multi-layer parallel arrangement by utilizing the bundling force of the bundle of silk ribbons, and the brush filaments are integrally restored into the basic state of the original single bamboo chips; the silk ribbon is made of annular rubber bands or cut Duan Ercheng by latex tubes, and the specific specification is determined according to the size of the bamboo chips.

Step eleven, killing insects, sterilizing, preventing mildew and adjusting colors; injecting supersaturated saline solution into the container, and soaking the bamboo chips with the bunched ribbons in the saline solution; when the bamboo chips are soaked, a weight is needed to be pressed, so that the bamboo chips are completely immersed in the saline solution with ultrahigh concentration; tightly forbidding semi-sinking and semi-floating, otherwise, the semi-sinking and semi-floating is extremely easy to mold and rot; the bamboo chips are soaked in the saline water for 5 to 20 days to obtain better insecticidal, disinfectant and mildew-proof effects; besides the above-mentioned soaking method with supersaturated saline water, it also can be boiled or steamed for more than 30 min (or other method) to make insecticidal disinfection treatment;

the formula of the saline solution is as follows: the weight ratio of the salt to the water is greater than 1:2, so that the salt water is ensured to be in a supersaturated state; if the color is needed to be adjusted, adding a proper amount of food-specific pigments such as lemon yellow, gardenia yellow and the like into the saline water, and particularly using according to the needed color;

twelve, shaping, positioning and drying; taking out the bamboo chips after the disinfection and mildew resistance treatment from the container, washing with water, wiping off water on the surface of the bamboo chips, and shaping the brush filaments to ensure that the brush filaments are shaped and contracted into regular primary multilayer parallel arrangement, so that the brush filaments are integrally restored to the basic state of the original single bamboo chips; after shaping, the bamboo chips are separately placed at indoor ventilation positions, and naturally dried for 5-10 days, so that the water content of the bamboo chips is reduced to 12-17%, the shape of the brush filaments can be basically shaped, the regular one-shaped bamboo chip state of the appliance is ensured, and the bamboo chips are convenient to transport and store; the turning should be checked for many times during the drying period to remove unqualified inferior products;

thirteenth, quality inspection and packaging; the surface of the shovel brush device is not painted or coated with other waterproof, oil-proof, anti-corrosion and the like, so that the pure natural property of the product is maintained, and the shovel brush device is more beneficial to public health and environmental protection; the dried product should be subjected to quality inspection to remove defective products such as cracks, broken filaments, mildew and the like; and tying hanging ropes or ornaments in the hanging holes, and packaging to obtain the finished product of the special shovel brush appliance for the domestic frying pan.

The invention has the beneficial effects and characteristics that:

1. the multifunctional pan brush has the functions of a shovel and a brush, can be used as a common pan brush and can be used as a pan shovel when necessary, and the function conversion is rapid;

2. the environment-friendly and safe device is made of natural bamboo, does not contain any toxic or harmful substances, has no toxic or side effect after long-term use, and is very safe and environment-friendly;

3. the product is small and attractive, has simple and compact structure and elegant appearance, and is suitable for modern small families;

4. the multifunctional pan brush has the advantages that the multifunctional pan brush is convenient to use, when the multifunctional pan brush is used, three actions of shoveling, brushing and knocking are used, the cleaning of the frying pan can be conveniently and quickly completed, hands are not stained with water during operation, the food residues are not retained by the multifunctional pan brush, the problem that the brush body of other pan brush products is polluted by the food residues in the pan and secondary pollution is solved, and the multifunctional pan brush is time-saving, labor-saving, quite effective, convenient and quick in use.

5. Durable, the product is waterproof, oil-resistant, high-temperature-resistant, shock-resistant, anti-falling and anti-knocking, and the product is clean and easy to maintain, thus being suitable for long-term use in families.

Drawings

FIG. 1 is a schematic view of the structure of a preferred embodiment of the present invention (the brush filaments are in a collapsed state and can be used as a "shovel");

FIG. 2 is a schematic view of the brush filaments of the embodiment of FIG. 1 in a fanned out configuration (usable as a "brush");

FIG. 3 is an enlarged schematic view of the structure of FIG. 2 at the dashed line;

FIG. 4 is a schematic view of the embodiment of FIG. 2 in a configuration in which the brush filaments are bound by the binder filaments (as sold by the commodity);

reference numerals in the drawings denote: 1-handle, 2-brush filament bundle, 3-brush filament, 4-hanging hole and 5-bundle filament band.

Detailed Description

The invention is further described below with reference to the accompanying drawings:

as shown in fig. 1 to 3, a shovel brush device comprises a handle 1, wherein a brush filament bundle 2 is integrally connected to the handle 1, the brush filament bundle 2 is formed by arranging a plurality of brush filaments 3 in a plurality of rows and columns in parallel, and when the plurality of brush filaments 3 are bundled together, the plurality of brush filaments 3 and the handle 1 form a complete sheet (block) shape.

The length of the handle 1 accounting for the whole shovel brush appliance is 1/5-1/2.

The handle 1 and the brush filament bundles 2 are made of bamboo.

The handle 1 is provided with a hanging hole 4, and the hanging hole 4 is tied with a hanging rope or an ornament.

The transverse cross section of the brush wire 3 is rectangular or approximately rectangular, three edges are straight lines, one side is arc-shaped, the thickness is about 0.5 to 3 mm, and the brush wires are orderly arranged up and down and left and right.

Referring to fig. 4, the brush filament bundle 2 is further provided with a ribbon 5, and the ribbon 5 may be sleeved on the end of the brush filament bundle 2 to restrict the brush filament bundle 2 into a sheet (block) shape.

The ribbon 5 is an annular rubber band (the circumference is about 2 cm, the width is about 1 cm, the thickness is about 0.2 cm, and the specific specification depends on the size of the bamboo chips).

The brush filament bundles 2 have 2 to 6 layers (preferably 3 layers) in the thickness direction; there are 13 to 60 layers (preferably 20 to 30 layers) in the width direction.

The manufacturing process of the shovel brush device comprises the following steps:

step one, selecting materials; selecting fresh tall bamboos (preferably phyllostachys pubescens, phyllostachys pubescens and other tall and tall bamboo varieties) growing for more than 2 years, removing bamboo roots and tail tip parts with diameters smaller than 10 cm, and removing all bamboo branches to form light bamboo poles for later use;

step two, cutting into sections; selecting a part with a distance between bamboo knots of more than 20 cm and a diameter of more than 10 cm from the bamboo knots in the bamboo, and sawing bamboo segments with a length of about 15-50 cm; when cutting, the incision is required to be perpendicular to the longitudinal lines of the bamboo poles, and the incision is kept flat; if the bamboo knots are not reserved during the cutting, the bamboo knots are directly cut into annular bamboo tubes; if the bamboo knots are reserved, the reserved bamboo knots should be close to one end of the handle 1 to be manufactured so that the other end has enough length to be used for manufacturing the brush filaments 3, and the length of the knotless part of the bamboo tube is ensured to be more than 15 cm, otherwise, the forming of the bamboo filaments is influenced;

step three, aligning the heads; planing the two ends of the bamboo tube obtained in the step two into a flat cut (for example, a woodworking table type electric planer can be adopted), removing sawing marks of the cut, and keeping the cut flat, smooth and neat;

step four, peeling; the bamboo tube after the head alignment treatment is polished off the surface skin of the bamboo (a special electric polisher for the bamboo or a proper abrasive belt can be used) until the smooth green bamboo is just exposed; if the bamboo knots are reserved on the bamboo tube, the protruding parts of the bamboo knots should be ground; the main purpose of peeling is to remove dirt and speckles on the surface of bamboo, unify the surface color of the product, improve the smoothness and the product quality,

step five, slicing; extruding the peeled bamboo segments by using a special electric bamboo slicing machine, or cutting the bamboo segments by using manpower and a special cutter to obtain bamboo slices with proper width; the width of the bamboo chip is 2-6 cm (preferably 2.5-4.5 cm), and the standard is that the bamboo tube has large diameter, the width of the split is wide, and the bamboo tube has small diameter, and the width of the split is small;

step six, removing yellow and trimming; the bamboo chips obtained by splitting are planed, the tabasheer part on the inner side of the bamboo chips is only left for standby, and the tabasheer part is easy to break and bend and deform, so that the bamboo chips are inconvenient to manufacture into bamboo filaments, the service performance is poor, the bamboo chips after the yellowing removal are required to be removed, and the two sides of the bamboo chips are planed to form strip-shaped flat smooth bamboo chips; bamboo chip specification: about 15 to 50 cm long, about 2 to 6 cm wide, about 0.3 to 1 cm thick; the processed bamboo chips are generally arc-shaped, and the green surfaces of the bamboo chips can be planed when needed, so that the whole bamboo chips are regular rectangles;

step seven, punching; a hanging hole 4 is drilled at a proper position near the top edge at one end of the bamboo chip to be used for manufacturing the handle 1; the diameter of the hole is about 0.2 to 2 cm, and the specific size and shape are determined according to the condition;

step eight, grinding, polishing and moisturizing; polishing the punched bamboo chips with an electric special bamboo and wood polishing machine, and polishing (for example, using a special bamboo and wood polishing machine) to obtain fresh bamboo chips with smooth peripheries; the polished bamboo chips should be immediately subjected to moisture retention treatment to prevent evaporation of water, which would otherwise affect the effect of shredding in the next step; the method for moisturizing is that the polished bamboo chips are immediately soaked in clean cold water, or the method of covering wet towels can be used for moisturizing, but the moisturizing time is not more than 2 days, otherwise, decay and mildew are easy to generate;

step nine, shredding; the bamboo chips subjected to the moisture preservation treatment are adopted, redundant water on the surfaces of the bamboo chips is wiped, then the bamboo chips are placed on a special laser cutting engraving machine for bamboo and wood to manufacture brush filaments, and other proper mechanical or manual auxiliary processing methods such as a cutter and the like can be used for processing brush filaments with proper specifications;

when the bamboo chips are cut by laser, the water content of the bamboo chips is required to be kept to be more than 30%, ventilation and heat dissipation are enhanced, and the bamboo chips are extremely easy to burn out due to spontaneous combustion; in laser shredding, the kerf width is required to be 0.01 to 2 millimeters (smaller is better, and the product quality and the appearance are not affected); the laser shredding is operated by special technicians, and proper cutting parameters are set according to requirements); multiple brush filaments 3 with proper thickness and length can be manufactured through multiple linear cutting; the brush filaments 3 together form a brush filament bundle 2, and the manufactured brush filament bundle 2 is generally in fan-shaped loose distribution in a natural state; if burrs left during shredding are found, carefully removing the burrs so as to ensure the product quality;

step ten, installing a ribbon; the bamboo chips after shredding basically have the performance of a shoveling and brushing device, the bamboo chips after shredding are adopted, a bundle of silk ribbons 5 are installed at proper positions close to the tops of the brush filaments by a manual method, the brush filaments are primarily shaped, the brush filaments in a fan-shaped loose distribution state are shaped and contracted into regular original multi-layer parallel arrangement by utilizing the bundling force of the bundle of silk ribbons, and the brush filaments are integrally restored into the basic state of the original single-piece (block) bamboo chips; the silk ribbon 5 is preferably made of annular rubber bands or cut Duan Ercheng by latex tubes; the specification is about: the circumference is about 2 cm, the width is about 1 cm, the thickness is about 0.2 cm, and the specific specification depends on the size of the bamboo chips; the annular rubber bands with various specifications are available in the market for purchase and selection;

step eleven, killing insects, sterilizing, preventing mildew and adjusting colors; injecting supersaturated saline solution into the container, and soaking the bamboo chips with the binding bands 5 in the saline solution; when the bamboo chips are soaked, a weight is needed to be pressed, so that the bamboo chips are completely immersed in the supersaturated saline solution; tightly forbidding semi-sinking and semi-floating, otherwise, the semi-sinking and semi-floating is extremely easy to mold and rot; the bamboo chips are soaked in the saline water for 5 to 20 days to obtain better insecticidal, disinfectant and mildew-proof effects; besides the above-mentioned soaking method with supersaturated saline water, it also can be boiled or steamed for more than 30 min (or other method) to make insecticidal disinfection treatment;

the formula of the saline solution is as follows: the weight ratio of the salt to the water is more than 1:2, so that the salt water is in a supersaturated state (the salt is preferably used in a larger amount, and partial undissolved salt particles can be seen in the water); if the color is needed to be adjusted, adding a proper amount of food-specific pigments such as lemon yellow, gardenia yellow and the like into the saline water, and particularly using according to the needed color; the toxic and harmful substances are strictly forbidden to be used for the insecticidal, disinfection, mildew prevention and color mixing treatment of the product;

twelve, shaping, positioning and drying; taking out the bamboo chips after the disinfection and mildew resistance treatment from the container, washing with water, wiping off water on the surface of the bamboo chips, and shaping the brush filaments to ensure that the brush filaments are shaped and contracted into regular primary multi-layer parallel arrangement, so that the whole brush filaments are restored to the basic state of the original single-chip (block) bamboo chips; after shaping, the bamboo chips are separately placed at indoor ventilation positions, and naturally dried for 5-10 days, so that the water content of the bamboo chips is reduced to 12-17%, the shape of the brush filaments can be basically shaped, the regular one-shaped bamboo chip state of the appliance is ensured (so that the appearance effect of the product can be improved), and the bamboo chips are convenient to transport and store; during the drying, the materials should be checked and turned over for many times to remove unqualified defective products, and the materials are preferably placed outdoors to be naturally dried by sunlight in batch production, but the materials are prevented from being rained, and can be dried by methods such as drying; the undried products are strictly forbidden to be piled for a long time, otherwise, the products are extremely easy to mildew and seriously influence the quality of the products;

thirteenth, quality inspection and packaging; the surface of the shovel brush device is not painted or coated with other waterproof, oil-proof, anti-corrosion and the like, so that the pure natural property of the product is maintained, and the shovel brush device is more beneficial to public health and environmental protection; the dried product should be subjected to quality inspection to remove defective products such as cracks, broken filaments, mildew and the like; and tying a hanging rope or ornaments in the hanging hole 4 to obtain a finished product of the special shovel brush appliance for the domestic frying pan after packaging, and entering the market for commodity sales.

The sequence of the first step to the seventh step can be partially changed, and the method is not strictly needed to be carried out according to the steps of the method, and can be specifically determined according to different equipment requirements and construction technologies.

The shovel brush device is mainly used for cleaning a household frying pan and can be used as a shovel for frying dishes when necessary. The novel frying pan is suitable for various metal pans and non-stick pans, is particularly suitable for frying a dish to wash the pan once, eliminates food residues left in the frying process of the frying pan, is convenient and quick to use, can prevent the dishes from being tainted, maintains the sanitation of the pan, saves time and effort, and ensures the health of families.

The specific using method of the shovel brush device comprises the following steps: firstly, when hard blocks such as rice crust are arranged in a pot, the pot can be soaked in clear water, then the middle part of a shoveling and brushing device is held by hand to enable brush wires 3 to be gathered into raw bamboo sheets, one surface with green bamboo is used for brushing wires to be shoveled directly, and the rice crust and other objects can be shoveled out repeatedly for a plurality of times; secondly, the product can be mainly used as a common pot brush, a frying pan is placed under a tap, a little water is put in the frying pan, a shoveling brush device is held by hand, the surface with the bamboo green is arranged on the surface with the tabasheer downwards, the brush filaments 3 are gently pressed downwards to separate from the bamboo sheets, the brush filaments are circularly moved in the frying pan, and then the brush filaments are washed by tap water, so that food residues left in the frying pan can be easily brushed; thirdly, knocking. When the brush wire 3 is stained with food residues, the brush wire 3 part is just required to be knocked down at the edge of the tap water tank, so that the food residues stained on the brush wire 3 can be shaken down in the tank, the brush wire 3 can not cause secondary pollution by the food residues, and the cleaning process of the frying pan is quite effective, convenient and quick.

The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the foregoing embodiments, but rather, the foregoing embodiments and description illustrate the structural relationships and principles of the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. A manufacturing process of a shovel brush device is characterized in that: the I comprises the following steps:

step two, cutting into sections; selecting a part with the space between bamboo knots of more than 20 cm and the diameter of more than 10 cm from the bamboo knots in the bamboo in the first step, and sawing a bamboo section with the length of about 15 cm to 50 cm; when cutting, the incision is required to be perpendicular to the longitudinal lines of the bamboo poles, and the incision is kept flat; if the bamboo knots are not reserved during the cutting, the bamboo knots are directly cut into annular bamboo tubes; if the bamboo knots are reserved, the reserved bamboo knots are close to one end of the handle (1) to be manufactured, so that the other end of the bamboo knots has enough length to be used for manufacturing brush wires (3), and the length of the knotless part of the bamboo section is ensured to be more than 15 cm;

step three, aligning the heads; planing the cut at the two ends of the bamboo section obtained in the second step to be flat, removing the trace of cutting the cut, and keeping the cut flat, smooth and neat;

step four, peeling; polishing the bamboo sections subjected to the head alignment treatment to remove the surface skin of the bamboo until the smooth green bamboo is just exposed; if the bamboo knots are left on the bamboo sections, the protruding parts of the bamboo knots should be ground;

step five, slicing; extruding the peeled bamboo segments by using a special electric bamboo splitting machine, and cutting the bamboo segments into bamboo chips with proper width by using manpower and a special cutter; the width of the bamboo chip is 2-6 cm, and the standard is that the bamboo tube has large diameter, the width of the split is wide, and the bamboo tube has small diameter, and the width of the split is small;

step seven, punching; punching a hanging hole (4) at a proper position near the top edge at one end of the bamboo chip to be used for manufacturing the handle (1); the diameter of the holes is 0.2 to 2 cm, and the specific size and shape are determined according to the condition;

step nine, shredding; the bamboo chips subjected to the moisture preservation treatment are adopted, redundant water on the surfaces of the bamboo chips is wiped, then the bamboo chips are placed on a special laser cutting engraving machine for bamboo and wood to manufacture brush filaments, and other proper mechanical or manual auxiliary processing methods with cutters can be used for processing brush filaments with proper specifications;

when the bamboo chips are cut by laser, the water content of the bamboo chips is required to be kept to be more than 30%, and ventilation and heat dissipation are enhanced (otherwise, the bamboo chips are extremely easy to burn out by spontaneous combustion); in the case of laser shredding, a kerf width of 0.01 to 2 mm is required; multiple brush filaments (3) with proper thickness and length can be manufactured through multiple linear cutting; the brush filaments (3) together form brush filament bundles (2), and the manufactured brush filament bundles (2) are generally in fan-shaped loose distribution in a natural state; if burrs left during shredding are found, carefully removing the burrs;

step ten, installing a ribbon; the bamboo chips after the shredding process are taken, a bundle of silk strips (5) are arranged at a proper position close to the top ends of the brush filaments by a manual method, the brush filaments are primarily shaped, the brush filaments in a fan-shaped loose distribution state are shaped and contracted into regular original multi-layer parallel arrangement by utilizing the bundling force of the bundle of silk strips, and the brush filaments are integrally restored to the basic state of the original single bamboo chips; the silk ribbon (5) is made of annular rubber bands or cut Duan Ercheng by latex tubes, and the specific specification is determined according to the size of the bamboo chips;

step eleven, killing insects, sterilizing, preventing mildew and adjusting colors; injecting supersaturated saline solution into the container, and soaking the bamboo chips with the bunched ribbons (5) in the saline solution; when the bamboo chips are soaked, a weight is needed to be pressed, so that the bamboo chips are completely immersed in the supersaturated saline solution; tightly forbidding semi-sinking and semi-floating, otherwise, the semi-sinking and semi-floating is extremely easy to mold and rot; the bamboo chips are soaked in the saline water for 5 to 20 days to obtain better insecticidal, disinfectant and mildew-proof effects; besides the above-mentioned soaking method with supersaturated saline water, it can also be boiled or steamed for more than 30 min to make insecticidal disinfection treatment;

the formula of the saline solution is as follows: the weight ratio of the salt to the water is greater than 1:2, so that the salt water is ensured to be in a supersaturated state; if the color is needed to be adjusted, adding a proper amount of pigment special for lemon yellow and gardenia yellow foods into the saline water, and particularly using according to the needed color;

thirteenth, quality inspection and packaging; the surface of the shovel brush device is not painted or coated with other waterproof, oil-proof and anti-corrosion coatings, and the dried product is subjected to quality inspection to remove cracks, broken wires and mildew defective products; and tying a hanging rope or ornaments in the hanging hole (4) to obtain the finished product of the special shovel brush appliance for the domestic frying pan after packaging.

2. A shovel brush appliance, characterized in that: the shovel brush appliance is manufactured by adopting the manufacturing process according to claim 1 and comprises a handle (1), wherein brush filament bundles (2) are integrally connected to the handle (1), the brush filament bundles (2) are formed by arranging a plurality of brush filaments (3) in a plurality of rows and a plurality of columns in parallel, and when the brush filaments (3) are bundled together, the brush filaments (3) and the handle (1) form a complete sheet-shaped object.

3. The shovel brush implement according to claim 2, wherein: the length of the handle (1) is 1/5-1/2 of the whole shovel brush device.

4. The shovel brush implement according to claim 2, wherein: the handle (1) and the brush silk bundles (2) are made of bamboo.

5. The shovel brush implement according to claim 2, wherein: the handle (1) is provided with a hanging hole (4), and the hanging hole (4) is tied with a hanging rope or an ornament.

6. The shovel brush implement according to claim 2, wherein: the transverse cross section of the brush wire (3) is rectangular, and the thickness is 0.5-3 mm.

7. The shovel brush implement according to claim 2, wherein: the brush silk bundle (2) is also provided with a silk bundle belt (5), and the silk bundle belt (5) can be sleeved at the tail end of the brush silk bundle (2) to restrict the brush silk bundle (2) into a sheet shape.

8. The shovel brush implement according to claim 7, wherein: the silk ribbon (5) is an annular rubber band.

9. The shovel brush implement according to claim 2, wherein: the brush filament bundle (2) has 2-6 layers in the thickness direction; there are 13 to 60 layers in the width direction.