CN108963889B - Explosion compression joint energy control box and use method thereof - Google Patents

Explosion compression joint energy control box and use method thereof Download PDF

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Publication number
CN108963889B
CN108963889B CN201810667603.5A CN201810667603A CN108963889B CN 108963889 B CN108963889 B CN 108963889B CN 201810667603 A CN201810667603 A CN 201810667603A CN 108963889 B CN108963889 B CN 108963889B
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box body
box
crimping
explosion
absorption layer
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Expired - Fee Related
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CN201810667603.5A
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CN108963889A (en
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王泽生
王祥正
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Individual
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Individual
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/14Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for joining or terminating cables
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D5/00Safety arrangements
    • F42D5/04Rendering explosive charges harmless, e.g. destroying ammunition; Rendering detonation of explosive charges harmless
    • F42D5/045Detonation-wave absorbing or damping means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D5/00Safety arrangements
    • F42D5/04Rendering explosive charges harmless, e.g. destroying ammunition; Rendering detonation of explosive charges harmless
    • F42D5/055Silencing means for blasting operations

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

In order to solve the problems of huge noise and residual energy damage caused by open-air application of explosive crimping in the prior art, the invention provides an explosive crimping energy control box and a using method thereof, wherein the explosive crimping energy control box comprises a box body, a box cover which is arranged on the box body and can be opened and closed, two supports which are arranged in the box body and used for supporting a wire to be crimped and a slot which is arranged on the side wall of the box body and used for placing the wire; the bottom and the side part of the box body are respectively composed of an impact-resistant metal layer, an impact energy absorption layer and a sound absorption layer which are sequentially arranged from outside to inside; the inside of the groove is provided with a wedge block in a matching way. The box body is arranged on the outer side of the explosion part in explosion compression joint, so that the sound generated by explosion is absorbed by the sound absorption layer part of the box body, and the influence of the explosion on the external noise is reduced.

Description

Explosion compression joint energy control box and use method thereof
Technical Field
The invention relates to the field of explosion wire pressing protection devices, in particular to an explosion compression joint energy control box with low noise and high safety and a using method thereof.
Background
Explosive crimping is a common means of wiring in overhead power lines. Generally, the construction process of explosive compression bonding of power lines and the operation sequence thereof are as follows: (1) inspecting and cutting the pipeline: 1) before cutting the pipeline, the power line should be checked for defects; whether the crimping pipe is cracked and has defects such as sand holes and the like, and whether the pipe diameter of the crimping pipe meets the standard; 2) when cutting a line, two sides of a cut of the line are firmly tied by a string, the cut needs to be perpendicular to a linear axis and flat, and burrs on a cutting surface need to be filed. (2) Cleaning the pipeline, and drying in the air or baking by using a blast lamp. The clean length of the pipeline is not less than 1.5 times the explosive crimp length. (3) And applying a protective layer. Before the surface of the compression joint pipe is wrapped with the medicine bag, 1-2 protective layers are wrapped, and the thickness of the protective layers is preferably 1.5-2.0 mm. (4) Medicine cutting and medicine packing: 1) according to 1: 1, taking over the size of the outer circumference of the tube to cut the medicine, and trying to accurately cut the medicine; 2) when the medicine bag is wrapped, the tablets are required to be tightly attached to the compression joint pipe, no gap is left at the joint of the tablets, and the tablets cannot be stacked and wrapped. (5) And (6) threading. Threading is carried out according to the connection mode and the requirement of the thread end, and whether the specification and the model of the pipe and the thread are consistent or not needs to be carefully checked during threading. (6) And (4) blasting. When the detonation work is finished, and the detonation is accurate after the detonation is checked to be correct. (7) And (6) finishing. After the explosive crimping is completed, the quality of the crimp should be checked and the residual dirt on the crimp tube should be wiped clean. Finally, red lead is coated on the two ends of the saw kerf of the pipe and the length of the power line which is possibly affected by the explosion action to prevent corrosion.
In the above steps, in the blasting process, due to the danger of the explosive, the blasting can be performed after the personnel leave the explosion site for a safe distance of about 30 m. When the explosive explodes, a huge sound is generated.
With the progress of society and the expansion of gathering places of people, the existing overhead power lines are often found in sound sensitive areas such as schools, villages and intensive farms, the existing explosive compression joints are all in an open air form, and the production and life of people nearby construction sites are affected by large noise.
Disclosure of Invention
In order to solve the problem of huge noise generated by open-air application of explosive crimping in the prior art, the invention provides an explosive crimping energy control box and a using method thereof.
The technical scheme of the explosion compression joint energy control box is as follows: the box comprises a box body, a box cover which is arranged on the box body and can be opened and closed, two supports which are arranged in the box body and used for supporting a wire to be crimped and a groove which is arranged on the side wall of the box body and used for placing the wire;
the bottom and the side part of the box body are respectively composed of an impact-resistant metal layer, an impact energy absorption layer and a sound absorption layer which are sequentially arranged from outside to inside; a wedge block is arranged in the slot in a matching way; the wedge block comprises outer metal layers which are symmetrically arranged, inner sound absorption layers which are arranged in the outer metal layers and a middle absorption layer which is arranged between the two inner sound absorption layers; the shapes of the two inner sound absorbing layers and the middle absorbing layer correspond to the shape of the groove, and the thicknesses of the two inner sound absorbing layers and the middle absorbing layer correspond to the thickness of the box body; the outer metal layer is larger than the groove in size.
The top and the side wall of the box cover are respectively composed of a cover part impact-resistant metal layer, a cover part second impact energy absorption layer and a cover part sound absorption layer which are sequentially arranged from outside to inside.
A high-strength hinge is arranged between the box body and the box cover; the opposite sides of the high-strength hinge are provided with buckles for opening and closing.
The support include that one end sets up the stand on the box bottom plate and set up the arc portion that is used for supporting treating the crimping wire at the stand other end.
The material of the impact-resistant metal layer is aluminum magnesium alloy; the impact energy absorption layer is made of ACF artificial cartilage foam; the sound absorption layer is made of glass fiber cotton.
The outer metal layer is made of aluminum magnesium alloy; the inner sound absorption layer is made of glass fiber cotton; the middle absorption layer is made of ACF artificial cartilage foam.
An impact strength detection assembly is arranged inside the box body; the impact strength detection assembly comprises a pressure sensor arranged at the bottom of the box body and positioned between the two supports, a control box arranged at the top of the box cover, a display screen arranged on the operation surface of the control box and a control module arranged in the control box; the pressure sensor is electrically connected to the control module.
A use method of the explosion compression joint energy control box comprises the following technical scheme: the method comprises the following steps:
a. opening a box cover, inserting the wire ends of the two wires to be crimped into the crimping pipe, and wrapping the connecting pipe with a medicine to obtain a crimping assembly for later use;
b. b, placing the crimping component obtained in the step a on a bracket of the box body through a groove to prevent the crimping component from contacting the bottom of the box body;
c. inserting the wedge block from the upper opening of the slot, and finally radially clamping the two wires to be crimped on the slot to prevent the wires to be crimped from moving back and forth;
d. after the box cover is closed, the box is detonated and pressed.
A use method of the explosion compression joint energy control box comprises the following technical scheme: setting a pressure sensor threshold in the control module, wherein the pressure sensor threshold is considered to be used once when the pressure sensor threshold is exceeded; the pressure sensor records the peak value and the explosion duration of the pressure generated by the current explosion and transmits the peak value and the explosion duration to the control module, and the control module transmits data to the display screen on the operation surface of the control box for displaying so as to judge whether the explosive amount of the current explosion is accurate or not.
The beneficial effects brought by the invention are as follows: the box body is arranged on the outer side of the explosion part in explosion compression joint, so that the sound generated by explosion is absorbed by the sound absorption layer part of the box body, and the influence of the explosion on the external noise is reduced. The impact energy absorbing layer absorbs outward impact energy generated by explosion compression joint, and energy damage of explosion to the outside is reduced. Meanwhile, the arrangement of the wedge block and the slot can clamp the wire to be crimped and prevent the wire to be crimped from moving, and the wedge block can ensure the sealing property and the noise reduction effect of the invention after plugging the slot.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a right side view of fig. 1.
Fig. 3 is a left side view of fig. 1.
Fig. 4 is a schematic view of the wedge removed from fig. 3.
Fig. 5 is a front view of the wedge.
Fig. 6 is a top view of fig. 5.
Fig. 7 is a left side view of fig. 6.
Fig. 8 is a front view of the stand.
Fig. 9 is a left side view of fig. 8.
Figure 10 is a schematic view of the present invention in use.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1-9, an explosion compression joint energy control box has the technical scheme that: the crimping box comprises a box body 1, a box cover 2 which is arranged on the box body 1 and can be opened and closed, two supports 3 which are arranged inside the box body 1 and used for supporting wires to be crimped, and a groove 1A which is arranged on the side wall of the box body 1 and used for placing the wires; the bottom and the side parts of the box body 1 are respectively composed of an impact-resistant metal layer 101, an impact energy absorption layer 102 and a sound absorption layer 103 which are sequentially arranged from outside to inside; a wedge block 4 is arranged in the slot 1A in a matching way; the wedge block 4 comprises an outer metal layer 401 arranged symmetrically, an inner sound absorbing layer 402 arranged inside the outer metal layer 401 and a middle absorbing layer 403 arranged between the two inner sound absorbing layers 402; the shapes of the two inner sound-absorbing layers 402 and the middle absorbing layer 403 correspond to the shape of the slot 1A, and the thicknesses of the two inner sound-absorbing layers 402 and the middle absorbing layer 403 correspond to the thickness of the box body 1; the outer dimension of the outer metal layer 401 is larger than the dimension of the slot 1A.
It is to be understood that: the sound absorption layer 103 and the inner side sound absorption layer 402 arranged on the box body 1 and the box cover 2 can effectively reduce noise generated by explosion.
It is to be understood that: the overall dimension formed by the box body 1 and the closed box cover 2 is 2000 multiplied by 1900 multiplied by 1600 mm; the width of the slot 1A is 60-90 mm; the thickness of the cover 2 is 100 mm.
It is to be understood that: the impact energy absorption layer 102 is used for absorbing energy generated by explosion; the impact-resistant metal layer 101 requires an alloy having high structural stability and strength.
The top and the side walls of the box cover 2 are respectively composed of a cover part impact-resistant metal layer 201, a cover part second impact energy absorption layer 202 and a cover part sound absorption layer 203 which are sequentially arranged from outside to inside.
It is to be understood that: the cover part impact-resistant metal layer 201, the cover part second impact energy absorption layer 202 and the cover part sound absorption layer 203 in the box cover 2 may correspond to the impact-resistant metal layer 101, the impact energy absorption layer 102 and the sound absorption layer 103 in the box body 1 one by one, and the thickness values may also correspond to one by one.
A high-strength hinge 1B is arranged between the box body 1 and the box cover 2; the opposite side of the high-strength hinge 1B is provided with a buckle 1C for opening and closing.
It is to be understood that: the high-strength hinge 1B and the buckle 1C are both common connecting members in the art, and can be known by those skilled in the art.
The bracket 3 comprises a column 301 with one end arranged on the bottom plate of the box body 1 and an arc-shaped part 302 arranged at the other end of the column 301 and used for supporting the lead 5 to be crimped.
It is to be understood that: the upright column 301 is made of hard and impact-resistant alloy materials, such as aluminum magnesium alloy.
The material of the impact-resistant metal layer 101 is aluminum magnesium alloy; the impact energy absorption layer 102 is made of ACF artificial cartilage foam; the sound absorption layer 103 is made of glass fiber cotton. The thickness of the sound absorption layer 103 is 150 mm; the thickness of the impact energy absorption layer 102 is 200 mm; the thickness of the impact-resistant metal layer 101 is 4 mm.
The outer metal layer 401 is made of aluminum magnesium alloy; the inner sound absorbing layer 402 is made of glass fiber cotton; the material of the middle absorption layer 403 is ACF artificial cartilage foam.
It is to be understood that: the outer metal layer 401 is made of aluminum-magnesium alloy, and the distance between the aluminum-magnesium alloy and the outer metal layer is equal to the thickness of the side wall of the box body 1, so that the wedge 4 is matched with the slot 1A for use.
It is to be understood that: the aluminum-magnesium alloy is impact-resistant and light in weight, so that the aluminum-magnesium alloy is light in weight and convenient to carry.
An impact strength detection assembly is arranged inside the box body 1; the impact strength detection assembly comprises a pressure sensor arranged at the bottom of the box body 1 and positioned between the two brackets 3, a control box arranged at the top of the box cover 2, a display screen arranged on the operation surface of the control box and a control module arranged in the control box; the pressure sensor is electrically connected to the control module.
It is to be understood that: a battery box is arranged on the outer metal layer 401, and batteries in the battery box provide electric energy for the control module and the pressure sensor.
The use method of the explosion compression joint energy control box comprises the steps that a pressure sensor threshold value is set in the control module, and the control module is considered to be used once when the pressure sensor threshold value is exceeded; the control module records the pressure peak value generated by the current explosion and the duration time of the pressure exceeding the threshold value, which are collected by the pressure sensor, and transmits the time data of the pressure exceeding the threshold value to the display screen on the operation surface of the control box for displaying so as to judge whether the explosive amount of the current explosion is accurate.
It is to be understood that: the explosion duration can be accumulated, if the explosion duration exceeds a certain number of times, the service life of the invention is up, and the explosion crimping cannot be carried out by using the invention. The control module can be an 89S51 series single chip microcomputer, the display screen can be a nixie tube, and the nixie tube is pasted on the operation surface. The pressure sensor is connected with the amplifier, the signal returned by the pressure sensor is amplified, and the output end of the amplifier is connected to an I \ O port of the 89S51 series single chip microcomputer after AD conversion. The 89S51 series single chip microcomputer collects data returned by the pressure sensor, and when the data exceeds a threshold value, timing is started, and a timer can adopt a counter T0 inside the 89S51 single chip microcomputer. And when the data returned by the pressure sensor is smaller than the threshold value, the timing is ended. And the 89S51 singlechip reads the data in the counter T0 to finish timing.
The use method of the explosive crimping energy control box comprises the following steps: a. opening the box cover 2, inserting the wire ends of the two wires 5 to be crimped into the crimping pipe, and wrapping the connecting pipe with medicine to obtain a crimping assembly for later use;
b. placing the crimping component obtained in the step a on a bracket 3 of the box body 1 through the slot 1A to prevent the crimping component from contacting the bottom of the box body 1;
c. inserting the wedge block 4 from the upper opening of the slot 1A, and finally radially clamping two wires 5 to be crimped on the slot 1A to prevent the wires 5 to be crimped from moving back and forth;
d. the box cover 2 is closed and then detonated and pressed.
It is to be understood that: in the use process, the wedge blocks 4 with various length sizes can be arranged, after the wedge blocks 4 are ensured to be installed in the open groove 1A, the open groove 1A is sealed, meanwhile, after the wire 5 to be crimped is pressed and clamped by manual force, the box cover 2 is closed, and the schematic use drawing is shown in fig. 2 or fig. 3. In special cases, it is also possible to use wedges 4 that are undersized, the use of which is schematically illustrated in fig. 10. At this time, although there is a gap between the wedge 4 and the case cover 2 in order to press the wire 5 to be crimped by the wedge 4, it is still possible to reduce noise and impact energy generated at the time of explosive crimping.
It is to be understood that: the directional descriptions described herein are subject to fig. 1.
It is to be understood that: the techniques not detailed herein are prior art.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. The utility model provides an explosion crimping energy control case which characterized in that: the crimping box comprises a box body (1), a box cover (2) which is arranged on the box body (1) and can be opened and closed, two supports (3) which are arranged in the box body (1) and used for supporting a wire (5) to be crimped and a groove (1A) which is arranged on the side wall of the box body (1) and used for placing the wire;
a high-strength hinge (1B) is arranged between the box body (1) and the box cover (2); a buckle (1C) for opening and closing is arranged on the opposite side of the high-strength hinge (1B);
the bottom and the side part of the box body (1) are respectively composed of an impact-resistant metal layer (101), an impact energy absorption layer (102) and a sound absorption layer (103) which are sequentially arranged from outside to inside;
a wedge block (4) is arranged in the slot (1A) in a matching way; the wedge block (4) comprises outer metal layers (401) which are symmetrically arranged, inner sound absorption layers (402) which are arranged inside the outer metal layers (401), and middle absorption layers (403) which are arranged between the two inner sound absorption layers (402);
the shapes of the two inner sound-absorbing layers (402) and the middle sound-absorbing layer (403) correspond to the shape of the slot (1A), and the thicknesses of the two inner sound-absorbing layers (402) and the middle sound-absorbing layer (403) correspond to the thickness of the box body (1); the external dimension of the outer metal layer (401) is larger than that of the slot (1A);
the top and the side wall of the box cover (2) are respectively composed of a cover part impact-resistant metal layer (201), a cover part second impact energy absorption layer (202) and a cover part sound absorption layer (203) which are sequentially arranged from outside to inside.
2. An explosive crimping energy control box according to claim 1, characterized in that: the bracket (3) comprises a stand column (301) with one end arranged on the bottom plate of the box body (1) and an arc-shaped part (302) arranged at the other end of the stand column (301) and used for supporting the wire (5) to be crimped.
3. An explosive crimping energy control box according to claim 1, characterized in that: the material of the impact-resistant metal layer (101) is aluminum-magnesium alloy; the material of the impact energy absorption layer (102) is ACF artificial cartilage foam; the sound absorption layer (103) is made of glass fiber cotton.
4. An explosive crimping energy control box according to claim 1, characterized in that: the material of the outer metal layer (401) is aluminum magnesium alloy; the inner sound absorption layer (402) is made of glass fiber cotton; the material of the middle absorption layer (403) is ACF artificial cartilage foam.
5. An explosive crimping energy control box according to claim 1, characterized in that: an impact strength detection assembly is arranged inside the box body (1); the impact strength detection assembly comprises a pressure sensor arranged at the bottom of the box body (1) and positioned between the two brackets (3), a control box arranged at the top of the box cover (2), a display screen arranged on the operation surface of the control box and a control module arranged in the control box; the pressure sensor is electrically connected to the control module.
6. A method of using a blast-bonded energy control box as claimed in claim 5, wherein: setting a pressure sensor threshold in the control module, wherein the pressure sensor threshold exceeding the threshold is considered to be used once; the pressure sensor records the peak value of the pressure generated by the current explosion and transmits the peak value and the continuous explosion duration time to the control module, and the control module transmits data to a display screen on the operation surface of the control box for displaying so as to judge whether the explosive amount of the current explosion is accurate or not.
7. A method of using the explosion-crimped energy control box of claim 1, characterized in that: the method comprises the following steps: a. opening the box cover (2), inserting the wire ends of two wires (5) to be crimped into the crimping pipe, and wrapping the connecting pipe with a medicine to obtain a crimping assembly for later use;
b. placing the crimping component obtained in the step a on a bracket (3) of the box body (1) through a slot (1A) to prevent the crimping component from contacting the bottom of the box body (1);
c. inserting the wedge block (4) from the upper opening of the slot (1A), and finally radially clamping two wires (5) to be crimped on the slot (1A) to prevent the wires (5) to be crimped from moving back and forth;
d. after the box cover (2) is closed, the box is detonated and pressed.
CN201810667603.5A 2018-06-26 2018-06-26 Explosion compression joint energy control box and use method thereof Expired - Fee Related CN108963889B (en)

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CN201810667603.5A CN108963889B (en) 2018-06-26 2018-06-26 Explosion compression joint energy control box and use method thereof

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Application Number Priority Date Filing Date Title
CN201810667603.5A CN108963889B (en) 2018-06-26 2018-06-26 Explosion compression joint energy control box and use method thereof

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CN108963889B true CN108963889B (en) 2020-10-30

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CN106735862B (en) * 2017-01-06 2023-04-25 中国科学技术大学 Protective cover based on double-sided explosion welding and charging structure
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