CN108956129A - A kind of base rod mistake arrangement detection device and its detection method based on Merlin type - Google Patents
A kind of base rod mistake arrangement detection device and its detection method based on Merlin type Download PDFInfo
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- CN108956129A CN108956129A CN201811187670.3A CN201811187670A CN108956129A CN 108956129 A CN108956129 A CN 108956129A CN 201811187670 A CN201811187670 A CN 201811187670A CN 108956129 A CN108956129 A CN 108956129A
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- approach switch
- pedestal
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- 238000001514 detection method Methods 0.000 title claims abstract description 32
- 241000272186 Falco columbarius Species 0.000 title claims abstract description 14
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000013459 approach Methods 0.000 claims abstract description 20
- 238000012360 testing method Methods 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims description 11
- 241000239290 Araneae Species 0.000 claims description 8
- 230000002265 prevention Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000008054 signal transmission Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000012217 deletion Methods 0.000 description 1
- 230000037430 deletion Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/16—Plc to applications
- G05B2219/163—Domotique, domestic, home control, automation, smart, intelligent house
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Geophysics And Detection Of Objects (AREA)
Abstract
The invention discloses a kind of base rod mistake arrangement detection device and its detection method based on Merlin type, including back pedestal, and the top pedestal connect between the pedestal of back using bolt group, and it is installed on the mechanical arm of the telescopic folding rotation on back pedestal and top pedestal, testing agency is installed on the mechanical arm, the testing agency is that two groups of sensors being accepted by mechanical arm linkage, forming vertical relation mutually form, in the two sensors, wherein one group is made of approach switch sensor B100 and approach switch sensor B101；Another group is made of photoelectric sensor B201 and photoelectric sensor B200.The present invention can guarantee sensor detection signal transmission while guaranteeing equipment normal operation work, and rapid location determines when convenient for breaking down, and greatly reduces maintenance time and ensures equipment normal operation；And structure is simple, is easily installed disassembly, being suitable for and have the expansible ability for extending to institute's organic type.
Description
Technical field
The invention belongs to composite filter technology field, specifically a kind of base rod mistake arrangement detection dress based on Merlin type
It sets and its detection method.
Background technique
Currently, there is no about base rod mistake in the course of normal operation of binary compound filter candle molding machine Merlin type
The apparatus system of arrangement problems detection can not rapidly find problem the very crux when the arrangement of base rod mistake occurs, need to stop
For a long time the time determines question classification position to machine.In most cases, it will lead to base rod after the arrangement of generation base rod mistake to fall, and send out
The raw position fallen is located on spider and drum, but in order to which which specific spider or drum slot be accurate to, needs benefit
With hand wheel rotating spider, revolving drum, groove one by one is checked one by one, and experience is combined to carry out problem spider
Adjustment.It is frequent in this way to shut down confirmation a large amount of material manpower is not only caused to be lost, the judgement of mistake but will cause spider and
The service life of drum substantially reduces.
Summary of the invention
It is flexibly adjustable the technical problem to be solved in the present invention is to provide a kind of convenient for loading and unloading, it is widely applicable, greatly reduce and stops
Machine time and material consumption promote the base rod mistake row based on binary compound filter candle molding machine Merlin type that failure solves expulsion efficiency
Column detection device and its detection method.
In order to which the technology and the method that solve the problem above-mentioned use of the invention are as follows:
A kind of base rod mistake arrangement detection device based on Merlin type, including back pedestal, and between the pedestal of back
The top pedestal connect using bolt group, and be installed on back pedestal and top pedestal telescopic folding rotation mechanical arm,
Testing agency is installed, the testing agency is two groups and is formed vertically by mechanical arm linkage undertaking, mutual on the mechanical arm
The sensor of relationship forms, in the two sensors, wherein one group passes by approach switch sensor B100 and close to switch
Sensor B101 composition；Another group is made of photoelectric sensor B201 and photoelectric sensor B200, further includes having receivable sensor
The analog signal of sending and the PLC signal processing system of digital signal, the PLC signal processing system are received by PLC signal and are filled
It sets and is formed with Signal Analysis System.
Further, a kind of detection method of the base rod mistake arrangement detection device based on Merlin type is as follows:
S1, the initial position that drum is determined by approach switch sensor B100, make before bringing into operation with drum initial bit
Correspondence is set, convenient for counting；
S2, drum wheel groove is counted by approach switch sensor B101, determines the specific spider of missing base rod
Or drum wheel groove number；
S3, photoelectric sensor B201 and photoelectric sensor B200 are each responsible for counting wrong arrangement and the base rod fallen
Number；
S4, approach switch sensor B100, approach switch sensor B101, photoelectric sensor B201 and photoelectric sensor
B200 will test signal and be transferred to PLC signal receiving device；
The signal that S5, external Signal Analysis System are responsible for being collected into PLC signal receiving device is handled, and is analyzed
Fall stick position, and draws histogram image explanation and fall situation (specific comprising falling number comparison etc.).
Further, the two sensors form mutually vertical relation, are accurately positioned to the missing of base rod, and
The sensor radially detected can detect the arranging situation of base rod according to approximated position difference, and determine that base rod falls stick hair
Raw concrete condition.
Further, the two sensors constantly transmit signal, and detection prevention can be played under non-failure conditions
Effect, also can rapid fault location when breaking down.
The present invention can guarantee sensor detection signal transmission, while guaranteeing equipment normal operation work convenient for hair
Rapid location determines when raw failure, greatly reduces maintenance time and ensures equipment normal operation.And structure is simple, is easily installed
Disassembly is being suitable for and have the expansible ability for extending to institute's organic type.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings；
Fig. 1 is front view of the invention；
Fig. 2 is left view of the invention；
Fig. 3 is top view of the invention；
In figure: 1. back pedestals, 2. top pedestals, 3. mechanical arms, 4. approach switch sensor B100,5. are passed close to switch
Sensor B101,6. photoelectric sensor B201,7. photoelectric sensor B200,8. drum initial positions mark.
Specific embodiment
The preferred embodiment of the present invention is described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention；
As shown in Figure 1-3, a kind of base rod mistake arrangement detection device based on Merlin type of technical solution of the present invention includes
Back pedestal 1, and the top pedestal 2 connect between back pedestal 1 using bolt group, and it is installed on back pedestal 1 and top bottom
The mechanical arm 3 of telescopic folding rotation on seat 2, it is characterised in that: testing agency, the inspection are equipped on the mechanical arm 3
Surveying mechanism is that two groups of sensors being accepted by the linkage of mechanical arm 3, forming vertical relation mutually form, the two sensors
In, wherein one group is made of approach switch sensor B100 4 and approach switch sensor B101 5；Another group by photoelectric sensing
Device B201 6 and photoelectric sensor B200 7 is formed, and further includes the analog signal and digital signal for having receivable sensor to issue
PLC signal processing system, the PLC signal processing system are made of PLC signal receiving device and Signal Analysis System.
A kind of detection method of the base rod mistake arrangement detection device based on Merlin type is as follows:
S1, the initial position 8 that drum is determined by approach switch sensor B100 4, make initial with drum before bringing into operation
Position is corresponding, convenient for counting；
S2, drum wheel groove is counted by approach switch sensor B101 5, determines the specific spider of missing base rod
Hand or drum wheel groove number；
S3, photoelectric sensor B201 6 and photoelectric sensor B200 7 be each responsible for wrong arrangement and the base rod fallen into
Row counts；
S4, approach switch sensor B100 4, approach switch sensor B101 5, photoelectric sensor B201 6 and photoelectric transfer
Sensor B200 7 will test signal and be transferred to PLC signal receiving device；
The signal that S5, external Signal Analysis System are responsible for being collected into PLC signal receiving device is handled, and is analyzed
Fall stick position, and drawing histogram image explanation to fall situation specifically includes to fall number comparison etc..
The two sensors form mutually vertical relation, are accurately positioned to the missing of base rod, and carry out radial
The sensor of detection can detect the arranging situation of base rod according to approximated position difference, and determine that base rod falls the specific of stick generation
Situation.
The two sensors constantly transmit signal, and detection prevention effect can be played under non-failure conditions, occur
It also can rapid fault location when failure.
Sensor and mechanical arm can according to adjustment position, direction and fixation is required, be able to carry out it is external to internal position,
Directional trim meets most of demand.And it is accurately detected filter stick deletion condition, is transmitted to external PLC signal processing system
Analog signal or direct transmitting digital signals.
External PLC signal analysis and processing system, internal sensor sending can be received by carrying a set of shirtsleeve operation system
Signal, and based on the received signal carry out signal processing, statistics fall stick quantity, fall stick specific location, and it is straight to draw histogram
It sees performance and falls stick severity, stick reason is analyzed in help, and where quick positioning question, and then is conveniently solved stick as early as possible and asked
Topic reduces material loss and manpower loss.
Internal two groups of sensor of the invention, which detects, transmits filter stick information to external PLC signal analysis and processing system, outside
Portion completes analysis processing, and statistical result facilitates operator, repairman to quickly solve problem；It can guarantee that equipment is normal
While operation, guarantee sensor detection signal transmission, rapid location determines when convenient for breaking down, and greatly reduces maintenance
Time simultaneously ensures equipment normal operation.And structure is simple, is easily installed disassembly, being suitable for and have and expansible extend to institute
The ability of organic type.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
The change or replacement expected without creative work, should be covered by the protection scope of the present invention, therefore, of the invention
Protection scope should be determined by the scope of protection defined in the claims.
Claims (4)
1. a kind of base rod mistake based on Merlin type arranges detection device, including back pedestal (1), and with back pedestal (1)
Between the top pedestal (2) that is connect using bolt group, and the telescopic folding being installed on back pedestal (1) and top pedestal (2)
The mechanical arm (3) of rotation, it is characterised in that: testing agency is installed on the mechanical arm (3), the testing agency be two groups by
Sensor that mechanical arm (3) linkage is accepted, forming vertical relation mutually forms, in the two sensors, wherein one group
It is made of approach switch sensor B100 (4) and approach switch sensor B101 (5)；Another group by photoelectric sensor B201 (6)
It is formed with photoelectric sensor B200 (7), further includes the PLC signal for the analog signal and digital signal for thering is receivable sensor to issue
Processing system, the PLC signal processing system are made of PLC signal receiving device and Signal Analysis System.
2. a kind of detection method of base rod mistake arrangement detection device based on Merlin type as described in claim 1, special
Sign is: the detection method is as follows:
S1, the initial position (8) that drum is determined by approach switch sensor B100 (4), make initial with drum before bringing into operation
Position is corresponding, convenient for counting；
S2, drum wheel groove is counted by approach switch sensor B101 (5), determine missing base rod specific spider or
It is drum wheel groove number；
S3, photoelectric sensor B201 (6) and photoelectric sensor B200 (7) are each responsible for carrying out wrong arrangement and the base rod fallen
It counts；
S4, approach switch sensor B100 (4), approach switch sensor B101 (5), photoelectric sensor B201 (6) and photoelectric transfer
Sensor B200 (7) will test signal and be transferred to PLC signal receiving device；
The signal that S5, external Signal Analysis System are responsible for being collected into PLC signal receiving device is handled, and analyzes stick
Position, and draw histogram image explanation and fall situation.
3. a kind of detection method of base rod mistake arrangement detection device based on Merlin type as claimed in claim 2, special
Sign is: the two sensors form mutually vertical relation, are accurately positioned to the missing of base rod, and carry out radial inspection
The sensor of survey can detect the arranging situation of base rod according to approximated position difference, and determine that base rod falls the specific feelings of stick generation
Condition.
4. a kind of detection method of base rod mistake arrangement detection device based on Merlin type as claimed in claim 2, special
Sign is: the two sensors constantly transmit signal, and detection prevention effect can be played under non-failure conditions, and event occurs
It also can rapid fault location when barrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811187670.3A CN108956129A (en) | 2018-10-11 | 2018-10-11 | A kind of base rod mistake arrangement detection device and its detection method based on Merlin type |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811187670.3A CN108956129A (en) | 2018-10-11 | 2018-10-11 | A kind of base rod mistake arrangement detection device and its detection method based on Merlin type |
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| Publication Number | Publication Date |
|---|---|
| CN108956129A true CN108956129A (en) | 2018-12-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811187670.3A Pending CN108956129A (en) | 2018-10-11 | 2018-10-11 | A kind of base rod mistake arrangement detection device and its detection method based on Merlin type |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1788634A (en) * | 2004-12-13 | 2006-06-21 | 中国科学院沈阳自动化研究所 | Cigarette quality on-line detection device of cigarette making machine |
| KR20110057962A (en) * | 2009-11-25 | 2011-06-01 | 동양물산기업 주식회사 | Inspection system of multiple filter for cigarette |
| CN102423127A (en) * | 2011-10-12 | 2012-04-25 | 龙岩烟草工业有限责任公司 | Device and method for detecting working state of washboard in cigarette-making machine |
| CN103238926A (en) * | 2012-02-09 | 2013-08-14 | 豪尼机械制造股份公司 | Conveyor device for conveying rod-shaped articles from the tobacco processing industry and method for controlling such a conveyor device |
| CN205250342U (en) * | 2015-12-30 | 2016-05-25 | 浙江中烟工业有限责任公司 | Fault detection device of cigarette machine spider claw |
| CN205492603U (en) * | 2016-04-11 | 2016-08-24 | 浙江中烟工业有限责任公司 | Cigarette machine washboard blocking detector |
| CN208937302U (en) * | 2018-10-11 | 2019-06-04 | 红云红河烟草(集团)有限责任公司 | A kind of base rod mistake arrangement detection device based on Merlin type |
-
2018
- 2018-10-11 CN CN201811187670.3A patent/CN108956129A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1788634A (en) * | 2004-12-13 | 2006-06-21 | 中国科学院沈阳自动化研究所 | Cigarette quality on-line detection device of cigarette making machine |
| KR20110057962A (en) * | 2009-11-25 | 2011-06-01 | 동양물산기업 주식회사 | Inspection system of multiple filter for cigarette |
| CN102423127A (en) * | 2011-10-12 | 2012-04-25 | 龙岩烟草工业有限责任公司 | Device and method for detecting working state of washboard in cigarette-making machine |
| CN103238926A (en) * | 2012-02-09 | 2013-08-14 | 豪尼机械制造股份公司 | Conveyor device for conveying rod-shaped articles from the tobacco processing industry and method for controlling such a conveyor device |
| CN205250342U (en) * | 2015-12-30 | 2016-05-25 | 浙江中烟工业有限责任公司 | Fault detection device of cigarette machine spider claw |
| CN205492603U (en) * | 2016-04-11 | 2016-08-24 | 浙江中烟工业有限责任公司 | Cigarette machine washboard blocking detector |
| CN208937302U (en) * | 2018-10-11 | 2019-06-04 | 红云红河烟草(集团)有限责任公司 | A kind of base rod mistake arrangement detection device based on Merlin type |
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Application publication date: 20181207 |