CN108950911A - A kind of high-performance sewing machine table and preparation method thereof - Google Patents

A kind of high-performance sewing machine table and preparation method thereof Download PDF

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Publication number
CN108950911A
CN108950911A CN201810741279.7A CN201810741279A CN108950911A CN 108950911 A CN108950911 A CN 108950911A CN 201810741279 A CN201810741279 A CN 201810741279A CN 108950911 A CN108950911 A CN 108950911A
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CN
China
Prior art keywords
surface layer
plate body
sheet surface
dovetail
rigid
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CN201810741279.7A
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Chinese (zh)
Inventor
尹代理
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Individual
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Individual
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Priority to CN201810741279.7A priority Critical patent/CN108950911A/en
Publication of CN108950911A publication Critical patent/CN108950911A/en
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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B75/00Frames, stands, tables, or other furniture adapted to carry sewing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/22Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/36Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and impregnating by casting, e.g. vacuum casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/73Hydrophobic

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to technical field of sewing machines, and in particular to a kind of high-performance sewing machine table and preparation method thereof.The platen includes plate body, is provided with groove body in the central region of plate body, it is characterised in that: at least upper surface portion of the plate body is made of high-performance composite materials.Plate body can be multilayered structure.Compared with platen in the prior art, sewing machine table plate surface provided by the invention is smooth and not hanging wire, also have the advantages that high abrasion, can water-impervious permeability, fire protection flame retarding, it is at low cost, durable, indeformable, do not crack, be light-weight.

Description

A kind of high-performance sewing machine table and preparation method thereof
Technical field
The present invention relates to technical field of sewing machines, and in particular to a kind of high-performance sewing machine table and preparation method thereof.
Background technique
Sewing machine is formed one or more stitchings on sewing, is made one or more layers seam with one or more sewing thread The machine that material interweaves or unites by a seam.Fabrics and leather, plastics, the paper such as function of sewing sewing cotton, fiber crops, silk, hair, staple fibre Equal products, the stitching neat appearance stitched out, it is smooth securely, sewing velocity is fast, uses simplicity.
Industrially, an important component part of sewing machine is exactly sewing machine table.Although being seen on surface, sewing machine Platen is just one piece of plank, but it has mostly many performance requirements in industrial application, such as requires platen surface light It is sliding, in favor of the push of cloth;It is required that platen will not generate hanging wire to fabric;It is required that having certain intensity and rigidity, have one Fixed load-bearing capacity is convenient for placing cloth to provide support to sewing machine and provide biggish platform;It is required that having high abrasion Performance, to prolong the service life;It is required that platen energy water-impervious permeability, keeps platen clean;It is preferably also equipped with production cost simultaneously Low, fire prevention, fire-retardant, recyclable etc..
However, the material for being most commonly used to production sewing machine table in the prior art is timber.But ring can be destroyed by felling trees Border, and platen cannot recycle after use, it is not environmentally friendly enough.Meanwhile the water-impervious oil penetration of the platen of timber production is inadequate It is good, and the platen of timber production is easily damaged when being tapped by weight or sharp weapon, in addition, the sewing machine table of timber production Also it is highly prone to the influence of air humidity and temperature and influences service performance.Such as the more developed Jiangsu and Zhejiang Provinces of China's textile industry, Guangdong Equal areas, close on seashore, humidity is larger, seriously affects the property of timber, serious possibly even mouldy etc..
In order to avoid the bad defect of the platen water-impervious oil penetration of timber production, technical staff is viscous on the surface of timber Laminating flitch or coating paint etc., thus improve the water-impervious oil penetration of platen.However, pasting plastics in use Plate can make platen heavier mass, difficult, and paste fastness and be also limited.The paint of coating can in use, due to The friction of elbow etc. and fall paint, be not durable.
In order to reduce the use of timber, one kind is proposed application No. is the Chinese patent application of CN201510990758.9 and is adopted The technical solution of sewing machine table is made of metal plate, specific metal plate can be using metal plates such as steel plate, iron plates.However, The sewing machine table made of metal plate when according to iron plate, is easy to be influenced and get rusty by ambient temperature and humidity;If adopting It is made of stainless steel, then production cost is higher.Sewing machine table is made according to relatively thin metal plate, then the rigidity of platen and strong Degree can all be affected.Further, since the specific heat capacity of metal material is generally lower, in worker operation sewing machine, hand can be frequent Contact sewing machine table, this can give a kind of ice-cold feeling of worker, especially in winter when.Therefore, these defects are limited to, Sewing machine table made from metal material is not promoted the use of on the market.
In order to reduce the use of timber, technical staff also uses multi-plywood production sewing machine table, such as application number For the Chinese patent application of CN98211521.0 and CN98211521.0.However, sewing machine table made from this material contains There are a large amount of formaldehyde, is unfavorable for worker's health, meanwhile, do not have the performances such as fire protection flame retarding yet.
Therefore, in order to meet the performance requirement of sewing machine table, how to produce that a kind of surface is smooth and not hanging wire, high resistance to Mill, can water-impervious permeability, fire protection flame retarding, at low cost, durable, indeformable, indehiscent sewing machine table, be this field skill The technical issues of art personnel's urgent need to resolve.
Summary of the invention
For the prior art there are above-mentioned technical problem, the present invention provides that a kind of surface is smooth and not hanging wire, high abrasion, energy Water-impervious permeability, fire protection flame retarding, it is at low cost, durable, indeformable, do not crack, light-weight sewing machine table.
To achieve the above object, the present invention the following technical schemes are provided:
A kind of high-performance sewing machine table, including plate body are provided with groove body in the central region of plate body, it is characterised in that: described At least upper surface portion of plate body is made of high-performance composite materials.
Preferably, the high-performance composite materials be include that the material of high-performance fiber and resin is obtained through composite molding Composite material;It is furthermore preferred that the high-performance fiber is glass fibre, carbon fiber, aramid fiber, basalt fibre, carbon One of SiClx fiber, polytetrafluoroethylene fibre, polyimide fiber, polyphenylsulfone nylon etc. or a variety of, described trees Rouge is one of unsaturated polyester resin, epoxy vinyl ester resin, phenol-formaldehyde resin modified etc. or a variety of.It is furthermore preferred that institute The high-performance composite materials stated are the composite wood that obtains through composite molding of material for including glass fibre and unsaturated polyester resin Material.In composite molding, various auxiliary agents (such as fire retardant, plasticizer, antiaging agent, promotor, crosslinking agent etc.) can be added with benefit Going on smoothly or increase for composite material more functional in composite molding.
Preferably, the groove body is square, and first slot is respectively set at rectangular two adjacent angles, There are two the second slots for setting on the another side opposite with the side where two the first slots.The groove body, the first slot with And second slot be provided to facilitate the installation of the components such as sewing machine and be arranged.The groove body, the first slot and the second slot The component that size is installed as needed carries out adaptability setting.Certainly, the shape of groove body can also select according to actual needs Other shapes, such as ellipse, track type.
Preferably, needlework slot is offered, on the plate body convenient for placing needlework and other small articles.It is furthermore preferred that Needlework slot is in pit shape, there are two, it is of different sizes.It is furthermore preferred that the length of needlework slot is respectively 5-15cm, width 3- 8cm.The number of needlework slot can also be set according to actual needs.The number of needlework slot can also carry out according to actual needs Setting.
Preferably, it is all had down at the upper edge of at least one side in former and later two sides of plate body and/or lower edge Angle, it is furthermore preferred that the front side side of at least plate body and the upper edge of rear side side are provided with chamfering, the chamfering is more preferably arc Chamfering.About the front-rear position relationship of plate body, so arrange: when being operated after sewing machine is mounted on platen, in face of behaviour The side for making worker is front side, and the side opposite with front side is rear side, and the position on the left of operator is left side, and operator is right The position of side is right side.Chamfering is set, can avoid operator when operating sewing machine as far as possible, due to pushing object to be sewed The effects of body, corner angle of the object to be sewed (such as cloth) by plate body and there is the appearance of the case where hanging wire or damage.
Preferably, the section of the plate body is integrally in " C " font, and two hook parts of the plate body of " C " font distinguish position Front side and rear side in sewing machine table, the outer surface of the part between two hook parts of the plate body of " C " font in planar, Form the upper surface of plate body.So set, the front side of plate body and the lower edges of rear side is made to be arc-shaped transitions, this will not go out Now treat the case where object (such as cloth) of sewing hanging wire or damage occurs because of corner angle the effects of by plate body.
Preferably, the plate body is multilayer board-like material through one of adhesive bonds, joggle and riveting or a variety of Mode links into an integrated entity.It is furthermore preferred that in the inside of plate body, there are cavity layers, to mitigate the weight of plate body.It is furthermore preferred that institute Filling with light material in the cavity layer stated.
Preferably, the plate body includes at least three sheet surface layer, central frame and lower plywood parts, and the sheet surface layer is height Performance composite material is made, and the top of central frame is fixedly connected with sheet surface layer, the lower part of central frame and the fixed company of lower plywood It connects.Central frame is preferably that the rigids such as reinforcing bar, iron bar, aluminum alloy bar are made.The plate body being consequently formed, can not only Enhance the rigidity and intensity of plate body, additionally it is possible to mitigate the weight of plate body, while due also to the presence of lower plywood makes central frame Be enclosed between sheet surface layer and lower plywood so that plate body will not also be brought while the performance for meeting sewing machine table needs it is negative Face effect.So set, central frame and lower plywood can continue to use when sheet surface layer is needed replacing due to damage, this drop Low use cost.Meanwhile central frame can also recycle.
Preferably, the plate body includes at least three sheet surface layer, intermediate plate and lower plywood parts, and the sheet surface layer is high property Energy composite material is made, and intermediate plate is made of light material, and lower plywood is made of applied fireproofing.So set, can be significant The thickness of sheet surface layer, save the cost are reduced, while alleviating the weight of entire plate body.The light material can be timber, Particieboard, fiberboard, glued board, lightweight resin plate etc..Certainly, technical staff can according to actual needs, using more layers Plate assembled.
Preferably, the first dovetail protrusion of several strips is set on the lower surface of the sheet surface layer, in the upper of intermediate plate Surface is equipped with the first dovetail groove of several strips matched with the first dovetail protrusion;It is set on the lower surface of intermediate plate It is equipped with several the second dovetail grooves;The upper surface of lower plywood is provided with several strips matched with the second dovetail groove The second dovetail protrusion.It is furthermore preferred that the first dovetail protrusion, the second dovetail protrusion, the first dovetail groove and second The length direction of dovetail groove is parallel with the front and back side of plate body.So set, can be when installing plate body, by intermediate plate from a left side Side or right side push, and are fixed by the first dovetail groove and the first being slidably matched for dovetail protrusion;Later again by lower plywood from Left or right side pushes, and is fixed using the second dovetail protrusion and the second being slidably matched for dovetail groove.Due to being set on sheet surface layer What is set is the first dovetail protrusion, is provided that the first dovetail groove on the upper surface of intermediate plate, due to the first dovetail protrusion and the The cooperation of one dovetail groove so that intermediate plate will not due to gravity effect and separated with sheet surface layer.Due to the following table of intermediate plate Face is provided that the second dovetail groove, lower plywood are provided that the second dovetail protrusion, since the second dovetail protrusion is stuck in the second swallow In tail groove so that lower plywood will not due to gravity effect and separated with intermediate plate.As a result, sheet surface layer, intermediate plate with And lower plywood is rigidly secured together, and which reduce the uses of adhesive, reduce the generation of formaldehyde, and it is not only environmentally friendly, also not The health of operator can be endangered.The first dovetail groove is set it is of course also possible to take on sheet surface layer, is arranged on intermediate plate In the technical solution for the first dovetail protrusion that the first dovetail groove matches, can also take in the lower surface of intermediate plate setting the The technical solution of the second dovetail groove is arranged in the upper surface of lower plywood in two dovetail protrusions.Why the present invention in preferably it is aforementioned The scheme of protrusion is set on sheet surface layer and lower plywood, in order to reduce the integral thickness of sheet surface layer and lower plywood, save The use of raw material.If slotting on sheet surface layer, that usually may require that more raw material, this is unfavorable for save the cost.In and Between plate can choose the material preparation of advantage of lower cost, therefore groove is more preferably opened up on intermediate plate.
Preferably, the height for the first dovetail protrusion being arranged on the lower surface of sheet surface layer is h, and the upper surface of intermediate plate is arranged The first dovetail groove depth be H, H be greater than h;First dovetail protrusion is coupled rear Formation cross-section with the first dovetail groove Trapezoidal trapezoidal hole;It is inserted into the rigid web being adapted with its cross sectional shape in trapezoidal hole or is filled in trapezoidal hole Enter resin melt so that melt can be filled up completely trapezoidal hole after solidification;It is furthermore preferred that in the trapezoidal hole for pouring into resin melt Rigid rod is inserted into hole.Preferably, the temperature of the resin melt is lower than the fusing point of sheet surface layer material and intermediate plate material.So Setting can avoid the temperature due to resin melt and the shape of sheet surface layer and intermediate plate made to change, while can also be in table (in use, be most susceptible to damage is exactly sheet surface layer to plate body, and intermediate plate is located at plate body when laminate is damaged It is internal and will not damage substantially), it is only necessary to the fusing point that plate body is heated to resin melt is conveniently dismounted into sheet surface layer in Between plate, and the shape of sheet surface layer and intermediate plate will not change at this time, and intermediate plate can also continue to recycling and use.More preferably , after pouring into resin melt into trapezoidal hole, is gone in trapezoidal hole in resin melt solidification and be inserted into rigid rod, it is described Rigid rod can be iron rod, steel rod etc..So set, due to rigid rod rigidity and the rigidity of plate body and load-bearing capacity are obtained To be promoted.Meanwhile the section of the rigid rod of Insert Here does not have to be made into and is adapted trapezoidal, and sectional area size with trapezoidal hole Again smaller than trapezoidal hole, this can save the production cost that rigid rod section is machined to specific shape (such as trapezoidal).
Preferably, the numberical range of the poor Δ H (Δ H=H-h) of H and h is 1-6mm.It is furthermore preferred that H is 4-12mm, h 3- 6mm.The rigid web can be steel bar, iron bar, aluminum alloy bar etc..The thickness of the rigid web is equal to the difference of H and h ΔH.So set, can by rigid web clamping sheet surface layer and intermediate plate, meanwhile, due also to the addition of rigid web and So that the intensity and rigidity of entire plate body are promoted, the service life and load-bearing capacity of plate body are increased.It is furthermore preferred that more Rigid web is integral by the web connection of another rigid, and frame structure is consequently formed.Connection type is preferably screw rod Connection.Screw hole is opened up at the both ends of more rigid webs, multiple through-holes, the position of through-hole are set on the web of another rigid Set corresponding with the position of screw hole on more rigid webs, pass through through-hole using screw rod, then with the spiral shell on more rigid webs Hole is threadedly coupled, and is fixedly connected into integral frame structure therefrom.This is conducive to plate body in the external forces such as be under pressure When, successfully active force, is distributed to the more multiple location of plate body by conduction power, to increase the load-bearing capacity and use of plate body Service life.
Preferably, the sheet surface layer is integrally in " C " font, and two hook parts of the sheet surface layer of " C " font are located at The front side of plate body and rear side, the outer surface of the part between two hook parts of the sheet surface layer of " C " font form plate in planar The upper surface of body.The interior zone that the connecting lines of two hook parts and " C " font are surrounded for install intermediate plate and Lower plywood;The two sides of the lower plywood are respectively provided with lower plywood side portion, and the lower plywood side portion is located at " C " font Inside, and be equipped with two hook parts of the sheet surface layer of " C " font.It uses in region between the lower plywood and sheet surface layer In installation intermediate plate.Preferably, intermediate plate after the installation is completed, without chamber portion inside plate body.Sheet surface layer, intermediate plate as a result, It is formed as one with lower plywood.
Preferably, when sheet surface layer is selected as " C " font, it also can be set first in the inside of the hook part of " C " font The dovetail groove that can be matched with the first dovetail protrusion is correspondingly arranged in dovetail protrusion in the corresponding position of intermediate plate.This Sample setting can further increase the fixed fastness between sheet surface layer and intermediate plate.Certainly, since bent hook part is in plate body Front and rear sides, therefore the first dovetail groove herein and the first dovetail protrusion can also be using the common other shapes matched Groove and protrusion replace.
Preferably, the plate body includes two parts of sheet surface layer and lower plywood, and the sheet surface layer is high-performance composite materials It is made, lower plywood is made of light material.First dovetail protrusion of several strips is set on the lower surface of the sheet surface layer, First dovetail groove of the upper surface of lower plywood equipped with several strips matched with the first dovetail protrusion, described first The length direction of dovetail protrusion and the first dovetail groove is parallel with the front and back side of plate body.So set, can be in installation plate body When, lower plywood is pushed from left or right side, is fixed by the first dovetail groove and the first being slidably matched for dovetail protrusion.By In being provided that the first dovetail protrusion on sheet surface layer, the first dovetail groove is provided that on the upper surface of lower plywood, due to first The cooperation of dovetail protrusion and the first dovetail groove so that lower plywood will not due to gravity effect and separated with sheet surface layer.As a result, So that sheet surface layer, lower plywood are rigidly secured together, which reduce the uses of adhesive, reduce the generation of formaldehyde, not only Environmental protection will not also endanger the health of operator.The first dovetail groove is set on sheet surface layer it is of course also possible to take, under The technical solution for the first dovetail protrusion that the first dovetail groove matches is set on laminate.Why the present invention in preferably it is aforementioned The scheme of protrusion is set on sheet surface layer, in order to the integral thickness for reducing sheet surface layer, the use to save material.If It slots on sheet surface layer, that usually may require that more raw material, this is unfavorable for save the cost.
Preferably, the height for the first dovetail protrusion being arranged on the lower surface of sheet surface layer is h, and the upper surface of lower plywood is arranged The first dovetail groove depth be H, H be greater than h;First dovetail protrusion is coupled rear Formation cross-section with the first dovetail groove Trapezoidal trapezoidal hole;It is inserted into the rigid web being adapted with its cross sectional shape in trapezoidal hole or is filled in trapezoidal hole Enter resin melt so that melt can be filled up completely trapezoidal hole after solidification;It is furthermore preferred that in the trapezoidal hole for pouring into resin melt Rigid rod is inserted into hole.Preferably, the temperature of the resin melt is lower than the fusing point of sheet surface layer material and intermediate plate material.So Setting can avoid the temperature due to resin melt and the shape of sheet surface layer and intermediate plate made to change, while can also be in table (in use, be most susceptible to damage is exactly sheet surface layer to plate body, and intermediate plate is located at plate body when laminate is damaged It is internal and will not damage substantially), it is only necessary to the fusing point that plate body is heated to resin melt is conveniently dismounted into sheet surface layer in Between plate, and the shape of sheet surface layer and intermediate plate will not change at this time, and intermediate plate can also continue to recycling and use.More preferably , after pouring into resin melt into trapezoidal hole, is gone in trapezoidal hole in resin melt solidification and be inserted into rigid rod, it is described Rigid rod can be iron rod, steel rod etc..So set, due to rigid rod rigidity and the rigidity of plate body and load-bearing capacity are obtained To be promoted.Meanwhile the section of the rigid rod of Insert Here does not have to be made into and is adapted trapezoidal, and sectional area size with trapezoidal hole Again smaller than trapezoidal hole, this can save the production cost that rigid rod section is machined to specific shape (such as trapezoidal).
Preferably, the numberical range of the poor Δ H (Δ H=H-h) of H and h is 1-6mm.It is furthermore preferred that H is 4-12mm, h 3- 6mm.The rigid web can be steel bar, iron bar, aluminum alloy bar etc..The thickness of the rigid web is equal to the difference of H and h ΔH.So set, can by rigid web clamping sheet surface layer and lower plywood, meanwhile, due also to the addition of rigid web and So that the intensity and rigidity of entire plate body are promoted, the service life and load-bearing capacity of plate body are increased.It is furthermore preferred that more Rigid web is integral by the web connection of another rigid, and frame structure is consequently formed.Connection type is preferably screw rod Connection.Screw hole is opened up at the both ends of more rigid webs, multiple through-holes, the position of through-hole are set on the web of another rigid Set corresponding with the position of screw hole on more rigid webs, pass through through-hole using screw rod, then with the spiral shell on more rigid webs Hole is threadedly coupled, and is fixedly connected into integral frame structure therefrom.This is conducive to plate body in the external forces such as be under pressure When, successfully active force, is distributed to the more multiple location of plate body by conduction power, to increase the load-bearing capacity and use of plate body Service life.
Preferably, the sheet surface layer is integrally in " C " font, and two hook parts of the sheet surface layer of " C " font are located at The front side of plate body and rear side, the outer surface of the part between two hook parts of the sheet surface layer of " C " font form plate in planar The upper surface of body.The interior zone that the connecting line and " C " font of two hook parts are surrounded is for installing lower plywood;Institute The part of the two sides for the lower plywood stated is located at the inside of " C " font, and matches with two hook parts of the sheet surface layer of " C " font Close setting.Preferably, lower plywood is after the installation is completed, without chamber portion inside plate body.Sheet surface layer and lower plywood are formed as a result, One.Preferably, when sheet surface layer is selected as " C " font, the first dovetail also can be set in the inside of the hook part of " C " font The dovetail groove that can be matched with the first dovetail protrusion is correspondingly arranged in protrusion in the corresponding position of lower plywood.It sets in this way Set the fixed fastness that can further increase between sheet surface layer and lower plywood.Certainly, since bent hook part is in the front and back of plate body Two sides, thus the first dovetail groove herein and the first dovetail protrusion can also using it is common match it is other shapes of recessed Slot and protrusion replace.
When plate body includes sheet surface layer, intermediate plate and lower plywood, the present invention also provides a kind of high-performance sewing machine tables Combined installation method, include the following steps:
(1) material prepares: preparing the sheet surface layer with the first dovetail protrusion respectively, has the first dovetail groove and the second dovetail recessed The intermediate plate of slot and lower plywood with the second dovetail protrusion;The first dovetail protrusion, the second dovetail protrusion, the first swallow The length direction of tail groove and the second dovetail groove is parallel with the front and back side of plate body;Be arranged on the lower surface of sheet surface layer The height of one dovetail protrusion is h, and the depth of the first dovetail groove of the upper surface setting of intermediate plate is H, and H is greater than h;
(2) it is slidably installed: the first dovetail tab slides of the first dovetail groove of intermediate plate and sheet surface layer being cooperated, intermediate plate is made Left and right ends it is concordant with the left and right ends of sheet surface layer, while the Formation cross-section between the first dovetail groove and the first dovetail protrusion Trapezoidal trapezoidal hole;Second dovetail groove of the second dovetail protrusion of lower plywood and intermediate plate is slidably matched, centre is made The left and right ends of plate and the left and right ends of sheet surface layer are concordant;By thickness rigid web insertion ladder identical with the height of trapezoidal hole With clamping sheet surface layer and intermediate plate in shape hole, or resin melt is poured into the trapezoidal hole and is inserted into rigid rod, It is clamping sheet surface layer and intermediate plate after resin melt solidification;
(3) edge sealing: opening up screw hole at the both ends of rigid web or rigid rod, is arranged on the web of another rigid multiple logical Hole passes through through-hole using screw rod and connect with the screw hole on rigid web or rigid rod, so that be inserted into step (2) More rigid webs or rigid rod due to another rigid being connected and fixed for web and be integrally formed frame.
This is conducive to plate body when the external forces such as being under pressure, and successfully conduction power, is distributed to plate for active force The more multiple location of body, to increase the load-bearing capacity and service life of plate body.Preferably, more rigid webs or more rigid rods It is parallel to each other, and is parallel to the front and back side of plate body, and the web of another rigid hangs down with more rigid webs or rigid rod Directly.That is, after the web of more rigid webs or more rigid rods and another rigid links into an integrated entity, if rigidity bar Material or rigid rod are 4, then are in " mesh " glyph framework;It is in " day " glyph framework if rigid web or rigid rod are 3;According to It is secondary to analogize.
When plate body includes sheet surface layer and lower plywood, the present invention also provides a kind of combination of high-performance sewing machine table peaces Dress method, includes the following steps:
(1) material prepares: preparing the sheet surface layer with the first dovetail protrusion and the lower plywood with the first dovetail groove respectively;Institute The length direction of the first dovetail protrusion and the first dovetail groove stated is parallel with the front and back side of plate body;On the lower surface of sheet surface layer The height for the first dovetail protrusion being arranged is h, and the depth of the first dovetail groove of the upper surface setting of lower plywood is H, and H is greater than h;
(2) it is slidably installed: the first dovetail tab slides of the first dovetail groove of lower plywood and sheet surface layer being cooperated, lower plywood is made Left and right ends it is concordant with the left and right ends of sheet surface layer, while the Formation cross-section between the first dovetail groove and the first dovetail protrusion Trapezoidal trapezoidal hole;Thickness rigid web identical with the height of trapezoidal hole is inserted into trapezoidal hole with clamping surface layer Plate and lower plywood, or pour into resin melt into the trapezoidal hole and be inserted into rigid rod, after resin melt solidification i.e. Clamping sheet surface layer and lower plywood;
(3) edge sealing: opening up screw hole at the both ends of rigid web or rigid rod, is arranged on the web of another rigid multiple logical Hole passes through through-hole using screw rod and connect with the screw hole on rigid web or rigid rod, so that be inserted into step (2) More rigid webs or rigid rod due to another rigid being connected and fixed for web and be integrally formed frame.
This is conducive to plate body when the external forces such as being under pressure, and successfully conduction power, is distributed to plate for active force The more multiple location of body, to increase the load-bearing capacity and service life of plate body.Preferably, more rigid webs or more rigid rods It is parallel to each other, and is parallel to the front and back side of plate body, and the web of another rigid and more rigid webs or more rigidity Bar is vertical.That is, after the web of more rigid webs or more rigid rods and another rigid links into an integrated entity, if just Property web or rigid rod be 4, then be in " mesh " glyph framework;It is in " day " font frame if rigid web or rigid rod are 3 Frame;And so on.
When the sheet surface layer is integrally in " C " font and inner surface has the first dovetail protrusion, the present invention provides one The method that kind makes sheet surface layer, described method includes following steps:
(1) reinforcing material prepares: preparing high-performance fiber and wire, the high-performance fiber and the wire are passed through Latitude is woven into fiber cloth, and the fiber cloth is used as reinforcing material;When preparing fiber cloth, through to high-performance fiber make For warp thread use, through to high-performance fiber in, wire be evenly spaced apart to be mixed into wherein (it is preferred, it is high at interval of 1-6 root An one metal wire is arranged in performance fibers, it is furthermore preferred that an one metal wire is arranged at interval of three high-performance fibers);In weft yarns During entering, after every feeding 1-6 root high-performance fiber is as weft yarn, just feed 1-3 one metal wire as weft yarn (preferably, often After 3 high-performance fibers are fed as weft yarn, an one metal wire is just fed as weft yarn);
(2) it forms: being formed by the way of hand pasting forming, compression molding or vacuum infusion molding;When using manual pasting forming process When, prepare the mold adaptable with sheet surface layer to be formed first, and smear release agent on mold, uses step (1) later Reinforcing material obtained, along the molded surface laying of mold, the shape of reinforcing material and the molded surface of mold are adapted, and Pit is formed at the dovetail groove of mold, then brushing resin;It is filled out in the pit formed at the dovetail groove of mold later Enter filling block;Filling block reinforcing material as made from step (1) is formed after repeatedly folding, the depth of thickness and pit Degree adapts to;The potting resin in pit again at this time;Later again along the molded surface laying reinforcing material of mold, brushing resin, such as This repeatedly, until reaching required thickness;When using vacuum infusion molding process for compound, (a) prepares enhancing skeleton first;The enhancing bone The preparation step of frame are as follows: be first laid with 1-3 layers using reinforcing material made from step (1) and formed and sheet surface layer shape to be formed Adaptable shape is filled out in the dovetail groove later including the dovetail groove for being used to form the first dovetail protrusion Block is filled, filling block reinforcing material as made from step (1) is formed after repeatedly folding, and the depth of thickness and dovetail groove is suitable It answers;It re-lays multilayer reinforcing material later to reach defined thickness, enhancing skeleton semi-finished product is consequently formed;Then again using height Performance long filament interts repeatedly along the thickness direction of enhancing skeleton semi-finished product and will enhance the multilayer reinforcing material in skeleton semi-finished product It is fixed together, enhancing skeleton is consequently formed;(b) film is layered on molding die surface, enhancing skeleton is then placed on mold In, mould inside is vacuumized using vacuum pump;Effect that liquefied resin is under pressure and enhancing is entered by feed pipe Gap between the surface and enhancing skeleton of skeleton;
(3) solidify: using hot tank, solidified resin;
(4) go mould and post-processing: removal mold takes out composite material blank, after processing after post treatment, obtains with regulation shape The sheet surface layer of shape.
Preferably, the institutional framework that reinforcing material made from step (1) uses is plain weave or twill or satin weave, more preferably Plain weave.Used wire in reinforcing material made from step (1), be in order to using wire and meanwhile have it is flexible and it is certain just The property of property.The flexibility of wire can be convenient for knitting forming when preparing reinforcing material;The rigidity of wire, enables to When using reinforcing material composite molding, reinforcing material can be maintained into shape, Bu Huifa after the molded surface laying of mold Change shape.In brief, if reinforcing material all uses high-performance fiber knitting forming, then since general high-performance is fine The flexibility of dimension is high, rigid very little, therefore reinforcing material obtained is softer, spreads in the molded surface by reinforcing material along mold If when, once the not effect of external force, then reinforcing material is easy to deform, this is unfavorable for the molding of composite material, especially It is that this precision architecture of dovetail protrusion is formed on sheet surface layer.Meanwhile the plastic deformation of reinforcing material, it can make in sheet surface layer Reinforcing material be unevenly distributed, some areas resin is more, thus influence sheet surface layer performance uniformity.If due to reinforcing material Deformation and make the portion sizes such as the dovetail protrusion to be formed improper, then can seriously affect subsequent dovetail protrusion and dovetail is recessed Slot is cooperatively connected.In addition, if not having the rigid nature of wire in reinforcing material, that is used in (2) the above method the step of When vacuum infusion molding process for compound, the suitable enhancing skeleton of shape also cannot be just formed.Therefore, using in reinforcing material in the present invention The middle technical solution that wire is added, provides guarantee for the precise forming of subsequent composite material.
Similarly, the mold that other laminates (such as lower plywood) in the present invention can also be adapted with design shape, using class Like the above-mentioned method preparation for preparing sheet surface layer.Since method is similar, details are not described herein.
The high-performance fiber is glass fibre, carbon fiber, aramid fiber, basalt fibre, silicon carbide fibre, poly- four One of vinyl fluoride fiber, polyimide fiber, polyphenylsulfone nylon etc. are a variety of, and the resin is unsaturated polyester (UP) One of resin, epoxy vinyl ester resin, phenol-formaldehyde resin modified etc. are a variety of.The wire is steel wire, iron wire, copper One of silk, filamentary silver, aluminium wire etc. are a variety of;The diameter of the wire can be within the scope of 0.1-2mm according to actual needs It is selected.In composite molding, various auxiliary agents (such as fire retardant, plasticizer, antiaging agent, promotor, crosslinking agent can be added Deng) going on smoothly or increase for composite material more functional in favor of composite molding.
Beneficial effects of the present invention:
The present invention provides a kind of high-performance sewing machine tables and preparation method thereof.Sewing machine table produced by the present invention, including Plate body is provided with groove body in the central region of plate body, and at least upper surface portion of plate body is made of high-performance composite materials.With biography The sewing machine table of system is compared, and is at least had the advantages that
(1) surface is smooth and not hanging wire.The surface layer of plate body using high-performance composite materials be using composite molding die processing and At the surface being consequently formed is smooth, not hanging wire, pushes object to be sewed (such as cloth) conducive to operator when sewing machine work Deng.When the side of plate body opens up chamfering or sheet surface layer is selected as " C " shape, chamfering or arc-shaped transition, so that object to be sewed (such as cloth) not will receive the effects of corner angle and situations such as hanging wire or damage occur.
(2) high abrasion, can water-impervious permeability, it is durable, indeformable, do not crack.Sewing machine table produced by the present invention At least upper surface portion of plate body be made of high-performance composite materials.It selects high-performance fiber and resin to be integrally formed, makes Obtain haveing excellent performance for the surface of plate body.When operator operates sewing machine, elbow can press sewing machine table and often send out Raw friction.Due to using high-performance composite materials, so that plate body has high wear resistance.It is lined in high-performance composite materials Reinforcing material (the generally fabric of longitude and latitude intertexture), this will not cracking plate body, also be unlikely to deform.
(3) fire protection flame retarding.High-performance composite materials during the preparation process, have used resin material.The fusing point of resin is general It is higher, and after encountering fire, melting usually first occurs rather than burns as timber.In addition, being added in resin fire-retardant Agent can further enhance fire retardant performance.
(4) at low cost.Prepared using composite material integral formed mode, eliminate to the materials such as timber make plate body when pair The smooth treatment process on surface.Meanwhile when using multilayered structure, set intermediate plate and lower plywood are hardly damaged, can be with It repeatedly recycles, generally only needs replacing the sheet surface layer of damage.In addition, cavity can be arranged in the inside of plate body or set Intermediate plate made of light material is set, all high-performance composite materials is used to prepare without entire plate body, this saves a large amount of height The use of performance fibers and resin.
(5) light-weight.It can suitably be reduced using the thickness of the plate body of high-performance composite materials preparation, thus bring weight Mitigation.Meanwhile cavity or the filling with light material in cavity are set inside plate body, it also can reduce the weight of plate body.
(6) rigidity is good, and intensity is high.Choosing for high-performance composite materials can be the rigidity and intensity of enhancing plate body.In addition, When plate body assembles, it is inserted into rigid web or rigid rod, this not only further improves the rigidity and intensity of plate body, moreover it is possible to make to make External force on plate body is evenly spread out, and thus can also increase the load-bearing capacity and service life of plate body.
Detailed description of the invention
Fig. 1 is the top view of sewing machine table of the invention.
Fig. 2 be sewing machine table of the invention plate body A-A to cross section structure schematic diagram.
Fig. 3 is the structural schematic diagram of the sheet surface layer of the plate body of the sewing machine table of the embodiment of the present invention one.
Fig. 4 is the structural schematic diagram of the intermediate plate of the plate body of the sewing machine table of the embodiment of the present invention one.
Fig. 5 is the structural schematic diagram of the lower plywood of the plate body of the sewing machine table of the embodiment of the present invention one.
Fig. 6 is the structural schematic diagram of the lower plywood of the plate body of the sewing machine table of the embodiment of the present invention two.
The structural schematic diagram for the reinforcing material that Fig. 7 is used when being the sheet surface layer for the plate body that the present invention prepares sewing machine table.
Flow diagram when Fig. 8 is the sheet surface layer for the plate body that the present invention prepares sewing machine table.
Appended drawing reference:
1, plate body;2, groove body;3, the first slot;4, the second slot;5, needlework slot;6, sheet surface layer;7, intermediate plate;8, lower plywood; 9, trapezoidal hole;10, the first dovetail protrusion;11, hook part;12, the first dovetail groove;13, the second dovetail groove;14, second Dovetail protrusion;15, lower plywood side portion;16, wire;17, high-performance fiber;18, reinforcing material;19, filling block.
Specific embodiment
Below in conjunction with specific embodiments and drawings, the present invention is described in detail.
To achieve the above object, the present invention the following technical schemes are provided:
Embodiment one:
As shown in Figure 1, a kind of high-performance sewing machine table, including plate body 1, it is provided with groove body 2 in the central region of plate body 1, it is special Sign is: at least upper surface portion of the plate body 1 is made of high-performance composite materials.
Preferably, the high-performance composite materials be include that high-performance fiber 17 and the material of resin are obtained through composite molding The composite material arrived;It is furthermore preferred that the high-performance fiber 17 is glass fibre, carbon fiber, aramid fiber, basalt fibre One of dimension, silicon carbide fibre, polytetrafluoroethylene fibre, polyimide fiber, polyphenylsulfone nylon etc. are a variety of, described Resin be one of unsaturated polyester resin, epoxy vinyl ester resin, phenol-formaldehyde resin modified etc. or a variety of.More preferably , the high-performance composite materials be include that the material of glass fibre and unsaturated polyester resin is answered through what composite molding obtained Condensation material.In composite molding, various auxiliary agents (such as fire retardant, plasticizer, antiaging agent, promotor, crosslinking agent etc.) can be added Going on smoothly or increase for composite material more functional in favor of composite molding.
Preferably, the groove body 2 is square, and first slot 3 is respectively set at rectangular two adjacent angles, There are two the second slots 4 for setting on the another side opposite with the side where two the first slots 3.The groove body 2, first is inserted Slot 3 and the second slot 4 are provided to facilitate the installation of the components such as sewing machine and be arranged.The groove body 2, the first slot 3 and The component that the size of two slots 4 is installed as needed carries out adaptability setting.Certainly, the shape of groove body can also be according to practical need It wants and selects other shapes, such as ellipse, track type.
Preferably, needlework slot 5 is offered on the plate body 1, convenient for placing needlework and other small articles.More preferably , needlework slot 5 is in pit shape, there are two, it is of different sizes.It is furthermore preferred that the length of needlework slot 5 is respectively 5-15cm, width For 3-8cm.The number of needlework slot can also be set according to actual needs.The number of needlework slot can also be according to actual needs It is set.
Preferably, it is all had down at the upper edge of at least one side in former and later two sides of plate body 1 and/or lower edge Angle, it is furthermore preferred that the front side side of at least plate body 1 and the upper edge of rear side side are provided with chamfering, the chamfering is more preferably arc Shape chamfering.About the front-rear position relationship of plate body 1, so arranges: when being operated after sewing machine is mounted on platen, facing The side of operator is front side, and the side opposite with front side is rear side, and the position on the left of operator is left side, operator The position on right side is right side.Chamfering is set, can avoid operator when operating sewing machine as far as possible, it is to be sewed due to pushing The effects of object, corner angle of the object to be sewed (such as cloth) by plate body 1 and there is the appearance of the case where hanging wire or damage.
Preferably, the section of the plate body 1 is integrally in " C " font, and two hook parts 11 of the plate body 1 of " C " font are divided Not Wei Yu sewing machine table front side and rear side, the outer surface of the part between two hook parts 11 of the plate body 1 of " C " font be in It is planar, form the upper surface of plate body 1.So set, the front side of plate body 1 and the lower edges of rear side is made to be arc mistakes It crosses, this is not in treat the object (such as cloth) of sewing hanging wire or damage occur due to corner angle the effects of by plate body 1 The case where.
Preferably, the plate body 1 is multilayer board-like material through one of adhesive bonds, joggle and riveting or a variety of Mode links into an integrated entity.It is furthermore preferred that in the inside of plate body 1, there are cavity layers, to mitigate the weight of plate body 1.It is furthermore preferred that Filling with light material in the cavity layer.
Preferably, the plate body 1 includes at least 8 three sheet surface layer 6, central frame and lower plywood parts, the sheet surface layer 6 It is made of high-performance composite materials, the top of central frame is fixedly connected with sheet surface layer 6, the lower part of central frame and lower plywood 8 It is fixedly connected.Central frame is preferably that the rigids such as reinforcing bar, iron bar, aluminum alloy bar are made.The plate body 1 being consequently formed, The rigidity and intensity of plate body 1 can not only be enhanced, additionally it is possible to mitigate the weight of plate body 1, while due also to the presence of lower plywood 8 makes It obtains central frame to be enclosed between sheet surface layer 6 and lower plywood 8, so that plate body 1 is in the same of the performance needs for meeting sewing machine table When will not also bring negative effect.So set, central frame and lower plywood 8 can when sheet surface layer 6 is needed replacing due to damage To continue to use, it reduce use costs.Meanwhile central frame can also recycle.
Preferably, as shown in Figure 2-5, the plate body 1 includes at least 8 three sheet surface layer 6, intermediate plate 7 and lower plywood parts, The sheet surface layer 6 is made of high-performance composite materials, and intermediate plate 7 is made of light material, and lower plywood 8 is applied fireproofing system At.So set, the thickness of sheet surface layer 6, save the cost can be substantially reduced, while alleviating the weight of entire plate body 1.Described Light material can be timber, particieboard, fiberboard, glued board, lightweight resin plate etc..Certainly, technical staff can basis Actual needs, is assembled using the plate of more layers.
Preferably, as shown in figure 3, the first dovetail protrusion 10 of several strips is arranged on the lower surface of the sheet surface layer 6, As shown in figure 4, being equipped with the first dovetail of several strips matched with the first dovetail protrusion 10 on the upper surface of intermediate plate 7 Groove 12;Several the second dovetail grooves 13 are provided on the lower surface of intermediate plate 7;As shown in figure 5, in the upper of lower plywood 8 Surface is provided with the second dovetail protrusion 14 of the strip that several are matched with the second dovetail groove 13.It is furthermore preferred that described First dovetail protrusion 10, the second dovetail protrusion 14, the first dovetail groove 12 and the second dovetail groove 13 length direction and plate The front and back side of body 1 is parallel.So set, intermediate plate 7 can be pushed from left or right side, when installing plate body 1 by the One dovetail groove 12 and the first dovetail protrusion 10 are slidably matched and fix;Lower plywood 8 is pushed from left or right side again later, Being slidably matched and fix using the second dovetail protrusion 14 and the second dovetail groove 13.Due to being provided that first on sheet surface layer 6 Dovetail protrusion 10 is provided that the first dovetail groove 12 on the upper surface of intermediate plate 7, due to the first dovetail protrusion 10 and the first swallow The cooperation of tail groove 12 so that intermediate plate 7 will not due to gravity effect and separated with sheet surface layer 6.Due to the following table of intermediate plate 7 Face is provided that the second dovetail groove 13, lower plywood 8 are provided that the second dovetail protrusion 14, since the second dovetail protrusion 14 is stuck in In second dovetail groove 13 so that lower plywood 8 will not due to gravity effect and separated with intermediate plate 7.As a result, sheet surface layer 6, intermediate plate 7 and lower plywood 8 are rigidly secured together, and which reduce the uses of adhesive, reduce the generation of formaldehyde, no It is only environmentally friendly, it will not also endanger the health of operator.It is of course also possible to take, the first dovetail groove is set on sheet surface layer, It is set to the technical solution for the first dovetail protrusion that the first dovetail groove matches on intermediate plate, can also take in intermediate plate The second dovetail protrusion is arranged in lower surface, and the technical solution of the second dovetail groove is arranged in the upper surface of lower plywood.Why this hair The preferably aforementioned scheme that protrusion is set on sheet surface layer and lower plywood in bright, in order to reduce the whole of sheet surface layer and lower plywood Body thickness, the use to save material.If slotting on sheet surface layer, that usually may require that more raw material, this is unfavorable for saving About cost.And intermediate plate can choose the material preparation of advantage of lower cost, therefore groove is more preferably opened up on intermediate plate.
Preferably, the height for the first dovetail protrusion 10 being arranged on the lower surface of sheet surface layer 6 is h, the upper surface of intermediate plate 7 The depth for the first dovetail groove 12 being arranged is H, and H is greater than h;After first dovetail protrusion 10 and the first dovetail groove 12 are coupled The trapezoidal trapezoidal hole 9 of Formation cross-section;In trapezoidal hole 9 be inserted into its cross sectional shape be adapted rigid web or Resin melt is poured into trapezoidal hole 9 so that melt can be filled up completely trapezoidal hole 9 after solidification.Preferably, the resin is molten The temperature of body is lower than the fusing point of 7 material of 6 material of sheet surface layer and intermediate plate.So set, can avoid the temperature due to resin melt And sheet surface layer 6 and the shape of intermediate plate 7 is set to change, while can also (plate body 1 is using when sheet surface layer 6 is damaged In the process, be most susceptible to damage is exactly sheet surface layer 6, and intermediate plate 7 is located at the inside of plate body 1 and will not damage substantially), only The fusing point that plate body 1 is heated to resin melt is needed to conveniently dismount sheet surface layer 6 and intermediate plate 7, and 6 He of sheet surface layer at this time The shape of intermediate plate 7 will not change, and intermediate plate 7 can also continue to recycling and use.It is furthermore preferred that into trapezoidal hole 9 After pouring into resin melt, is gone in trapezoidal hole 9 in resin melt solidification and be inserted into rigid rod, the rigid rod can be iron Rod, steel rod etc..So set, due to rigid rod rigidity and the rigidity of plate body 1 and load-bearing capacity are promoted.Meanwhile The section of the rigid rod of Insert Here does not have to be made into be adapted trapezoidal with trapezoidal hole 9, and sectional area size is again smaller than trapezoidal Hole 9, this can save the production cost that rigid rod section is machined to specific shape (such as trapezoidal).
Preferably, the numberical range of the poor Δ H (Δ H=H-h) of H and h is 1-6mm.It is furthermore preferred that H is 4-12mm, h 3- 6mm.The rigid web can be steel bar, iron bar, aluminum alloy bar etc..The thickness of the rigid web is equal to the difference of H and h ΔH.So set, can by rigid web clamping sheet surface layer 6 and intermediate plate 7, meanwhile, due also to the addition of rigid web And the intensity of entire plate body 1 and rigidity are promoted, increase the service life and load-bearing capacity of plate body 1.It is furthermore preferred that More rigid webs are integral by the web connection of another rigid, and frame structure is consequently formed.Connection type is preferably Screw rod connection.Screw hole is opened up at the both ends of more rigid webs, multiple through-holes, through-hole are set on the web of another rigid Position it is corresponding with the position of screw hole on more rigid webs, pass through through-hole using screw rod, then on more rigid webs Screw hole be threadedly coupled, be fixedly connected into integral frame structure therefrom.This is conducive to plate body 1 in the external force such as be under pressure When effect, successfully active force, is distributed to the more multiple location of plate body 1 by conduction power, to increase the load-bearing capacity of plate body 1 And service life.
Preferably, it is in " C " font that the sheet surface layer 6 is whole, and two hook parts 11 of the sheet surface layer 6 of " C " font are distinguished Front side and rear side positioned at plate body 1, the outer surface of the part between two hook parts 11 of the sheet surface layer 6 of " C " font are in plane Shape forms the upper surface of plate body 1.The interior zone that the connecting line of two hook parts 11 is surrounded with " C " font is used for Intermediate plate 7 and lower plywood 8 are installed;The two sides of the lower plywood 8 are respectively provided with lower plywood side portion 15, the lower plywood side Edge 15 is located at the inside of " C " font, and is equipped with two hook parts 11 of the sheet surface layer 6 of " C " font.The lower layer Region between plate 8 and sheet surface layer 6 is for installing intermediate plate 7.Preferably, in intermediate plate 7 after the installation is completed, inside plate body 1 Without chamber portion.Sheet surface layer 6, intermediate plate 7 and lower plywood 8 are formed as one as a result,.
Preferably, when sheet surface layer 6 is selected as " C " font, it also can be set in the inside of the hook part 11 of " C " font The dovetail that can be matched with the first dovetail protrusion 10 is correspondingly arranged in one dovetail protrusion 10 in the corresponding position of intermediate plate 7 Groove.Setting can further increase the fixed fastness between sheet surface layer 6 and intermediate plate 7 in this way.Certainly, due to hook part 11 The first dovetail groove 12 and the first dovetail protrusion 10 positioned at the front and rear sides of plate body 1, therefore herein can also use common The other shapes of groove and protrusion matched replaces.
When plate body 1 includes sheet surface layer 6, intermediate plate 7 and lower plywood 8, the present invention also provides a kind of high-performance sewing machines The combined installation method of platen, includes the following steps:
(1) material prepares: preparing the sheet surface layer 6 with the first dovetail protrusion 10 respectively, has the first dovetail groove 12 and second The intermediate plate 7 of dovetail groove 13 and lower plywood 8 with the second dovetail protrusion 14;The first dovetail protrusion 10, second The length direction of dovetail protrusion 14, the first dovetail groove 12 and the second dovetail groove 13 and the front and back side of plate body 1 are parallel;Table The height for the first dovetail protrusion 10 being arranged on the lower surface of laminate 6 is h, and the first dovetail of the upper surface setting of intermediate plate 7 is recessed The depth of slot 12 is H, and H is greater than h;
(2) it is slidably installed: the first dovetail groove 12 of intermediate plate 7 and the first dovetail protrusion 10 of sheet surface layer 6 being slidably matched, made The left and right ends of intermediate plate 7 are concordant with the left and right ends of sheet surface layer 6, while in the first dovetail groove 12 and the first dovetail protrusion 10 Between the trapezoidal trapezoidal hole 9 of Formation cross-section;Second dovetail protrusion 14 of lower plywood 8 and the second dovetail of intermediate plate 7 is recessed Slot 13 is slidably matched, and keeps the left and right ends of intermediate plate 7 concordant with the left and right ends of sheet surface layer 6;By the height of thickness and trapezoidal hole 9 Identical rigid web is spent to be inserted into trapezoidal hole 9 with clamping sheet surface layer 6 and intermediate plate 7, or into the trapezoidal hole 9 It pours into resin melt and is inserted into rigid rod, be clamping sheet surface layer 6 and intermediate plate 7 after resin melt solidification;
(3) edge sealing: opening up screw hole at the both ends of rigid web, multiple through-holes be arranged on the web of another rigid, utilizes Screw rod passes through through-hole and connect with the screw hole on rigid web or rigid rod, so that more be inserted into step (2) are rigid Property web or rigid rod due to another rigid being connected and fixed for web and be integrally formed frame.This is conducive to plate body 1 and exists When the external forces such as be under pressure, successfully active force, is distributed to the more multiple location of plate body 1, to increase by conduction power The load-bearing capacity and service life of plate body 1.Preferably, more rigid webs or more rigid rods are parallel to each other, and are parallel to plate The front and back side of body 1, and the web of another rigid is vertical with more rigid webs.That is, more rigid webs or It is in " mesh " word if rigid web or rigid rod are 4 after the bar of more rigid rods and another rigid links into an integrated entity Shape frame;It is in " day " glyph framework if rigid web or rigid rod are 3;And so on.
When the sheet surface layer 6 is whole has the first dovetail protrusion 10 in " C " font and inner surface, the present invention provides A method of sheet surface layer being made, described method includes following steps:
(1) reinforcing material 18 prepares: preparing high-performance fiber 17 and wire 16, by the high-performance fiber 17 and described 16 longitude and latitude of wire is woven into fiber cloth, and the fiber cloth is used as reinforcing material 18;When preparing fiber cloth, through to High-performance fiber 17 is used as warp thread, through to high-performance fiber 17 in, wire 16 is evenly spaced apart to be mixed into wherein (excellent Choosing, an one metal wire 16 is set at interval of 1-6 root high-performance fiber 17, it is furthermore preferred that at interval of three high-performance fibers 17 One one metal wire 16 is set);During weft yarn feeding, every feeding 1-6 root high-performance fiber 17 just feeds 1- as after weft yarn As weft yarn, (preferred, every 3 high-performance fibers 17 of feeding just feed an one metal wire 16 as after weft yarn to 3 one metal wires 16 As weft yarn);
(2) it forms: being formed by the way of hand pasting forming, compression molding or vacuum infusion molding;When using manual pasting forming process When, prepare the mold adaptable with sheet surface layer 6 to be formed first, and smear release agent on mold, uses step (1) later Reinforcing material 18 obtained, along the molded surface laying of mold, the shape of reinforcing material 18 and the molded surface of mold are adapted, And pit, then brushing resin are formed at the dovetail groove of mold (referring to (a) of Fig. 8);Later in the dovetail groove of mold Locate to insert filling block 19(in the pit formed referring to (b) of Fig. 8);The filling block 19 strengthening material as made from step (1) Material 18 is formed after repeatedly folding, and the depth of thickness and pit adapts to;The potting resin in pit again at this time;Edge again later The molded surface laying reinforcing material 18 of mold, brushing resin, repeatedly, until reaching required thickness (referring to Fig. 8's (c));When using vacuum infusion molding process for compound, (a) prepares enhancing skeleton first;The preparation step of the enhancing skeleton are as follows: first adopt The reinforcing material 18 made from step (1) is laid with 1-3 layers and forms the shape adaptable with 6 shape of sheet surface layer to be formed, In include being used to form the dovetail groove of the first dovetail protrusion 10, filling block 19, the filling are inserted in the dovetail groove later The reinforcing material 18 as made from step (1) of block 19 is formed after repeatedly folding, and the depth of thickness and dovetail groove adapts to;Later Multilayer reinforcing material 18 is re-layed to reach defined thickness, enhancing skeleton semi-finished product are consequently formed;Then high-performance is used again Long filament interts repeatedly along the thickness direction of enhancing skeleton semi-finished product and consolidates the multilayer reinforcing material 18 enhanced in skeleton semi-finished product It is scheduled on together, enhancing skeleton is consequently formed;(b) film is layered on molding die surface, then puts enhancing skeleton in a mold, Mould inside is vacuumized using vacuum pump;Effect that liquefied resin is under pressure and enhancing skeleton is entered by feed pipe Surface and enhancing skeleton between gap;
(3) solidify: using hot tank, solidified resin;
(4) go mould and post-processing: removal mold takes out composite material blank, after processing after post treatment, obtains with regulation shape The sheet surface layer 6 of shape.
Preferably, the institutional framework that reinforcing material 18 made from step (1) uses is plain weave or twill or satin weave, more preferably For plain weave.Wire 16 has been used in reinforcing material 18 made from step (1), has been to using wire 16 while there is flexibility With certain rigid nature.The flexibility of wire 16 can be convenient for knitting forming when preparing reinforcing material 18;Wire 16 it is rigid Property, it enables to when using 18 composite molding of reinforcing material, by reinforcing material 18 after the molded surface laying of mold Shape is maintained, will not be deformed.In brief, if reinforcing material 18 is all using 17 knitting forming of high-performance fiber, So since the flexibility of general high-performance fiber 17 is high, rigid very little, therefore reinforcing material obtained 18 is softer, is inciting somebody to action When reinforcing material 18 is laid with along the molded surface of mold, once the not effect of external force, then reinforcing material 18 is easy to become Shape, this is unfavorable for the molding of composite material, and this precision architecture of dovetail protrusion is especially formed on sheet surface layer 6.Meanwhile increasing The plastic deformation of strong material 18, can make the reinforcing material 18 in sheet surface layer 6 be unevenly distributed, some areas resin is more, thus Influence the performance uniformity of sheet surface layer 6.If due to reinforcing material 18 deformation and make the portion sizes such as the dovetail protrusion to be formed It is improper, then it can seriously affect subsequent dovetail protrusion and dovetail groove is cooperatively connected.In addition, if without gold in reinforcing material 18 Belong to the rigid nature of silk 16, that the above method the step of in (2) using vacuum infusion molding process for compound when, also cannot just form shape The suitable enhancing skeleton of shape.It therefore, is subsequent using the technical solution that wire 16 is added in reinforcing material 18 in the present invention The precise forming of composite material provides guarantee.
Similarly, the mold that other laminates (such as lower plywood 8) in the present invention can also be adapted with design shape, using class Like the above-mentioned method preparation for preparing sheet surface layer 6.Since method is similar, details are not described herein.
The high-performance fiber 17 is glass fibre, carbon fiber, aramid fiber, basalt fibre, silicon carbide fibre, gathers One of tetrafluoroethylene fiber, polyimide fiber, polyphenylsulfone nylon etc. are a variety of, and the resin is unsaturated poly- One of ester resin, epoxy vinyl ester resin, phenol-formaldehyde resin modified etc. are a variety of.The wire 16 is steel wire, iron One of silk, copper wire, filamentary silver, aluminium wire etc. are a variety of.The diameter of the wire can be within the scope of 0.1-2mm according to reality It is selected.In composite molding, various auxiliary agents (such as fire retardant, plasticizer, antiaging agent, promotor, crosslinking can be added Agent etc.) going on smoothly or increase for composite material more functional in favor of composite molding.
In one embodiment, when preparing high-performance composite materials, using the unsaturated polyester (UP) tree of 192C model Rouge and medium-alkali glass fibre.The appearance of the unsaturated polyester resin of the 192C model is transparent in chartreuse, and viscosity is 470mPa.s, gel time 6min45s, 20.34 mgKOH/g of acid value, solid content 65.65%.The glass fibre is Anhui Province The production of Jingde County auspicious cloud Qing Qi glass factory.
Embodiment two: embodiment two and the main distinction of embodiment one are: plate body 1 includes sheet surface layer 6 and 8 liang of lower plywood A part, and the plate body 1 in embodiment one includes 8 three sheet surface layer 6, intermediate plate 7 and lower plywood parts.Based on this, embodiment Two have carried out the adjustment of adaptability for difference herein, and rest part is the same as example 1.
Plate body 1 includes 8 two parts of sheet surface layer 6 and lower plywood, and lower plywood at this time is as shown in Figure 6.The sheet surface layer 6 is High-performance composite materials are made, and lower plywood 8 is made of light material.Several strips are set on the lower surface of the sheet surface layer 6 The first dovetail protrusion 10, on the upper surface of lower plywood 8 equipped with several strips matched with the first dovetail protrusion 10 The length direction of first dovetail groove 12, the first dovetail protrusion 10 and the first dovetail groove 12 and the front and back side of plate body 1 Side is parallel.So set, lower plywood 8 can be pushed from left or right side, pass through the first dovetail groove when installing plate body 1 12 are slidably matched and fix with the first dovetail protrusion 10.Due to being provided that the first dovetail protrusion 10, lower plywood on sheet surface layer 6 It is provided that the first dovetail groove 12 on 8 upper surface, due to the cooperation of the first dovetail protrusion 10 and the first dovetail groove 12, makes Lower plywood 8 will not due to gravity effect and separated with sheet surface layer 6.As a result, sheet surface layer 6, lower plywood 8 firmly fix Together, which reduce the uses of adhesive, reduce the generation of formaldehyde, not only environmentally friendly, will not also endanger the strong of operator Health.The first dovetail groove is set it is of course also possible to take on sheet surface layer, the matching of the first dovetail groove is set on lower plywood The technical solution for the first dovetail protrusion closed.Why the present invention in preferably it is aforementioned on sheet surface layer be arranged protrusion scheme, mesh Be integral thickness in order to reduce sheet surface layer, the use to save material.If slotting on sheet surface layer, that usually be may require that more More raw material, this is unfavorable for save the cost.
Preferably, the height for the first dovetail protrusion 10 being arranged on the lower surface of sheet surface layer 6 is h, the upper surface of lower plywood 8 The depth for the first dovetail groove 12 being arranged is H, and H is greater than h;After first dovetail protrusion 10 and the first dovetail groove 12 are coupled The trapezoidal trapezoidal hole 9 of Formation cross-section;In trapezoidal hole 9 be inserted into its cross sectional shape be adapted rigid web or Resin melt is poured into trapezoidal hole 9 so that melt can be filled up completely trapezoidal hole 9 after solidification.Preferably, the resin is molten The temperature of body is lower than the fusing point of 7 material of 6 material of sheet surface layer and intermediate plate.So set, can avoid the temperature due to resin melt And sheet surface layer 6 and the shape of intermediate plate 7 is set to change, while can also (plate body 1 is using when sheet surface layer 6 is damaged In the process, be most susceptible to damage is exactly sheet surface layer 6, and intermediate plate 7 is located at the inside of plate body 1 and will not damage substantially), only The fusing point that plate body 1 is heated to resin melt is needed to conveniently dismount sheet surface layer 6 and intermediate plate 7, and 6 He of sheet surface layer at this time The shape of intermediate plate 7 will not change, and intermediate plate 7 can also continue to recycling and use.It is furthermore preferred that into trapezoidal hole 9 After pouring into resin melt, is gone in trapezoidal hole 9 in resin melt solidification and be inserted into rigid rod, the rigid rod can be iron Rod, steel rod etc..So set, due to rigid rod rigidity and the rigidity of plate body 1 and load-bearing capacity are promoted.Meanwhile The section of the rigid rod of Insert Here does not have to be made into be adapted trapezoidal with trapezoidal hole 9, and sectional area size is again smaller than trapezoidal Hole 9, this can save the production cost that rigid rod section is machined to specific shape (such as trapezoidal).
Preferably, the numberical range of the poor Δ H (Δ H=H-h) of H and h is 1-6mm.It is furthermore preferred that H is 4-12mm, h 3- 6mm.The rigid web can be steel bar, iron bar, aluminum alloy bar etc..The thickness of the rigid web is equal to the difference of H and h ΔH.So set, can by rigid web clamping sheet surface layer 6 and lower plywood 8, meanwhile, due also to the addition of rigid web And the intensity of entire plate body 1 and rigidity are promoted, increase the service life and load-bearing capacity of plate body 1.It is furthermore preferred that More rigid webs are integral by the web connection of another rigid, and frame structure is consequently formed.Connection type is preferably Screw rod connection.Screw hole is opened up at the both ends of more rigid webs, multiple through-holes, through-hole are set on the web of another rigid Position it is corresponding with the position of screw hole on more rigid webs, pass through through-hole using screw rod, then on more rigid webs Screw hole be threadedly coupled, be fixedly connected into integral frame structure therefrom.This is conducive to plate body 1 in the external force such as be under pressure When effect, successfully active force, is distributed to the more multiple location of plate body 1 by conduction power, to increase the load-bearing capacity of plate body 1 And service life.
Preferably, it is in " C " font that the sheet surface layer 6 is whole, and two hook parts 11 of the sheet surface layer 6 of " C " font are distinguished Front side and rear side positioned at plate body 1, the outer surface of the part between two hook parts 11 of the sheet surface layer 6 of " C " font are in plane Shape forms the upper surface of plate body 1.The interior zone that the connecting line of two hook parts 11 is surrounded with " C " font is used for Lower plywood 8 is installed;The part of the two sides of the lower plywood 8 is located at the inside of " C " font, and the surface layer with " C " font Two hook parts 11 of plate 6 are equipped with.Preferably, in lower plywood 8 after the installation is completed, without chamber portion inside plate body 1.By This, sheet surface layer 6 and lower plywood 8 are formed as one.Preferably, when sheet surface layer 6 is selected as " C " font, in the crotch of " C " font The first dovetail protrusion 10 also can be set in the inside in portion 11, and being correspondingly arranged in the corresponding position of lower plywood 8 can be with first The dovetail groove that dovetail protrusion 10 matches.Setting can further increase the fixation between sheet surface layer 6 and lower plywood 8 in this way Fastness.Certainly, since hook part 11 is located at the front and rear sides of plate body 1, the first dovetail groove 12 and the first dovetail herein Protrusion 10 can also be replaced using the common other shapes of groove matched and protrusion.
When plate body 1 includes sheet surface layer 6 and lower plywood 8, the present invention also provides a kind of groups of high-performance sewing machine table Installation method is closed, is included the following steps:
(1) material prepares: preparing the sheet surface layer 6 with the first dovetail protrusion 10 and the lower layer with the first dovetail groove 12 respectively Plate 8;The first dovetail protrusion 10 and the length direction of the first dovetail groove 12 and the front and back side of plate body 1 are parallel;Surface layer The height for the first dovetail protrusion 10 being arranged on the lower surface of plate 6 is h, the first dovetail groove of the upper surface setting of lower plywood 8 12 depth is H, and H is greater than h;
(2) it is slidably installed: the first dovetail groove 12 of lower plywood 8 and the first dovetail protrusion 10 of sheet surface layer 6 being slidably matched, made The left and right ends of lower plywood 8 are concordant with the left and right ends of sheet surface layer 6, while in the first dovetail groove 12 and the first dovetail protrusion 10 Between the trapezoidal trapezoidal hole 9 of Formation cross-section;Thickness rigid web identical with the height of trapezoidal hole 9 is inserted into trapezoidal hole With clamping sheet surface layer 6 and lower plywood 8 in hole 9, or resin melt is poured into the trapezoidal hole 9 and is inserted into rigid rod, It is clamping sheet surface layer and lower plywood after resin melt solidification;
(3) edge sealing: opening up screw hole at the both ends of rigid web or rigid rod, is arranged on the web of another rigid multiple logical Hole, using screw rod pass through and on rigid web or the screw hole of rigid rod is connect so that more be inserted into step (2) Rigid web or rigid rod due to another rigid being connected and fixed for web and be integrally formed frame.This is conducive to plate body 1 When the external forces such as being under pressure, successfully active force, is distributed to the more multiple location of plate body 1, to increase by conduction power The load-bearing capacity and service life of splice body 1.Preferably, more rigid webs or more rigid rods are parallel to each other, and are parallel to The front and back side of plate body 1, and the web of another rigid is vertical with more rigid webs or more rigid rods.That is, After more rigid webs or more rigid rods and another rigid link into an integrated entity, if rigid web or rigid rod are 4, In " mesh " glyph framework;It is in " day " glyph framework if rigid web or rigid rod are 3;And so on.
Embodiment three:
The difference of the present embodiment and embodiment one essentially consists in plate body manufactured in the present embodiment and is integrally formed, other parts and reality It is identical to apply example one.A kind of preparation method of the plate body of sewing machine table is provided in the present embodiment, comprising the following steps:
(1) mold is prepared: the shape design mold of plate body made of as needed;
(2) material prepares: prepare high-performance fiber (preferably glass fibre) and resin (preferably unsaturated polyester resin) for use, Brushing release agent on mold, then resin is added in another side, and high-performance fiber is added on one side;After reaching certain thickness, filling timber The light materials such as plate then proceed to addition high-performance fiber and resin until reaching required thickness and obtain semi-finished product;
(3) solidify: the semi-finished product that step (2) obtains being put into togerther baking oven with mold and are solidified;
(4) modulus, post-processing: removal mold obtains the plate body of sewing machine table after being post-processed.
The preparation method of the present embodiment is simple, can be fast using this method when the performance requirement of sewing machine table is not high Speed preparation.Sewing machine table so is prepared, the light materials such as plank are embedded in inside resin, can reduce the weight of sewing machine table Amount.The light materials such as filling plank in step (2), it is possible to reduce the use of high-performance fiber and resin.In composite molding, It is suitable in favor of composite molding that various auxiliary agents (such as fire retardant, plasticizer, antiaging agent, promotor, crosslinking agent etc.) can also be added Benefit carries out or increases for composite material more functional.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected The limitation of range is protected, although explaining in detail referring to preferred embodiment to the present invention, those skilled in the art are answered Work as understanding, it can be with modification or equivalent replacement of the technical solution of the present invention are made, without departing from the reality of technical solution of the present invention Matter and range.

Claims (10)

1. a kind of high-performance sewing machine table, including plate body are provided with groove body in the central region of plate body, it is characterised in that: described At least upper surface portion of plate body be made of high-performance composite materials.
2. high-performance sewing machine table as described in claim 1, it is characterised in that: the high-performance composite materials are to include The composite material that the material of high-performance fiber and resin is obtained through composite molding;It is furthermore preferred that the high-performance fiber is glass Glass fiber, carbon fiber, aramid fiber, basalt fibre, silicon carbide fibre, polytetrafluoroethylene fibre, polyimide fiber, polyphenyl One of sulfonamide fiber etc. is a variety of, and the resin is unsaturated polyester resin, epoxy vinyl ester resin, modified phenol One of urea formaldehyde is a variety of;It is furthermore preferred that the high-performance composite materials are to include glass fibre and unsaturated polyester (UP) The composite material that the material of resin is obtained through composite molding.
3. high-performance sewing machine table as described in claim 1, it is characterised in that: the groove body is square, rectangular First slot is respectively set at two adjacent angles, is arranged on the another side opposite with the side where two the first slots There are two the second slots;The component that the size of the groove body, the first slot and the second slot is installed as needed carries out adaptability Setting;Needlework slot is offered, on the plate body convenient for placing needlework and other small articles;It is furthermore preferred that needlework slot is in recessed Shape is cheated, there are two, it is of different sizes;At the upper edge of at least one side in former and later two sides of plate body and/or lower edge Chamfering is all had, it is furthermore preferred that the front side side of at least plate body and the upper edge of rear side side are provided with chamfering, the chamfering is more excellent It is selected as arc angling.
4. high-performance sewing machine table as described in claim 1, it is characterised in that: the section of the plate body is integrally in " C " Font, two hook parts of the plate body of " C " font are located at front side and the rear side of sewing machine table, the plate body of " C " font The outer surface of part between two hook parts forms the upper surface of plate body in planar;Or the plate body is multi-layer board Shape material links into an integrated entity through one of adhesive bonds, joggle and riveting or various ways;It is furthermore preferred that in plate body There are cavity layers in portion, to mitigate the weight of plate body;It is furthermore preferred that the filling with light material in the cavity layer;Described is light Material is preferably timber, particieboard, fiberboard, glued board, lightweight resin plate.
5. high-performance sewing machine table as claimed in claim 4, it is characterised in that: the plate body include at least sheet surface layer, Three parts of central frame and lower plywood, the sheet surface layer are made of high-performance composite materials, the top and surface layer of central frame Plate is fixedly connected, and the lower part of central frame is fixedly connected with lower plywood;Central frame is made of rigid, the rigid material It is of fine quality to be selected as one of reinforcing bar, iron bar, aluminum alloy bar or a variety of.
6. high-performance sewing machine table as claimed in claim 4, it is characterised in that: the plate body include at least sheet surface layer, Three parts of intermediate plate and lower plywood, the sheet surface layer are made of high-performance composite materials, and intermediate plate is made of light material, under Laminate is made of applied fireproofing;Or the plate body includes two parts of sheet surface layer and lower plywood, the sheet surface layer is High-performance composite materials are made, and lower plywood is made of light material;The light material is timber, particieboard, fiberboard, glue One of plywood, lightweight resin plate are a variety of.
7. such as high-performance sewing machine table described in claim 5 or 6, it is characterised in that: set on the lower surface of the sheet surface layer The the first dovetail protrusion for setting several strips is equipped with what several were matched with the first dovetail protrusion on the upper surface of intermediate plate First dovetail groove of strip;Several the second dovetail grooves are provided on the lower surface of intermediate plate;In the upper table of lower plywood Face is provided with the second dovetail protrusion of the strip that several are matched with the second dovetail groove;It is furthermore preferred that first swallow The front and back side of urogomphus, the length direction of the second dovetail protrusion, the first dovetail groove and the second dovetail groove and plate body is flat Row;Preferably, the height for the first dovetail protrusion being arranged on the lower surface of sheet surface layer is h, the of the upper surface setting of intermediate plate The depth of one dovetail groove is H, and H is greater than h;It is trapezoidal that first dovetail protrusion with the first dovetail groove is coupled rear Formation cross-section Trapezoidal hole;It is inserted into the rigid web being adapted with its cross sectional shape in trapezoidal hole or pours into tree in trapezoidal hole Rouge melt is so that melt can be filled up completely trapezoidal hole after solidification;It is furthermore preferred that in the trapezoidal hole for pouring into resin melt It is inserted into rigid rod.
8. a kind of method for assembling high-performance sewing machine table as claimed in claim 7, it is characterised in that: when plate body includes table When laminate, intermediate plate and lower plywood, include the following steps:
(1) material prepares: preparing the sheet surface layer with the first dovetail protrusion respectively, has the first dovetail groove and the second dovetail recessed The intermediate plate of slot and lower plywood with the second dovetail protrusion;The first dovetail protrusion, the second dovetail protrusion, the first swallow The length direction of tail groove and the second dovetail groove is parallel with the front and back side of plate body;Be arranged on the lower surface of sheet surface layer The height of one dovetail protrusion is h, and the depth of the first dovetail groove of the upper surface setting of intermediate plate is H, and H is greater than h;
(2) it is slidably installed: the first dovetail tab slides of the first dovetail groove of intermediate plate and sheet surface layer being cooperated, intermediate plate is made Left and right ends it is concordant with the left and right ends of sheet surface layer, while the Formation cross-section between the first dovetail groove and the first dovetail protrusion Trapezoidal trapezoidal hole;Second dovetail groove of the second dovetail protrusion of lower plywood and intermediate plate is slidably matched, centre is made The left and right ends of plate and the left and right ends of sheet surface layer are concordant;By thickness rigid web insertion ladder identical with the height of trapezoidal hole With clamping sheet surface layer and intermediate plate in shape hole, or resin melt is poured into the trapezoidal hole and is inserted into rigid rod, It is clamping sheet surface layer and intermediate plate after resin melt solidification;
(3) edge sealing: opening up screw hole at the both ends of rigid web or rigid rod, is arranged on the web of another rigid multiple logical Hole passes through through-hole using screw rod and connect with the screw hole on rigid web or rigid rod, so that be inserted into step (2) More rigid webs or rigid rod due to another rigid being connected and fixed for web and be integrally formed frame;
When plate body includes sheet surface layer and lower plywood, include the following steps:
(1) material prepares: preparing the sheet surface layer with the first dovetail protrusion and the lower plywood with the first dovetail groove respectively;Institute The length direction of the first dovetail protrusion and the first dovetail groove stated is parallel with the front and back side of plate body;On the lower surface of sheet surface layer The height for the first dovetail protrusion being arranged is h, and the depth of the first dovetail groove of the upper surface setting of lower plywood is H, and H is greater than h;
(2) it is slidably installed: the first dovetail tab slides of the first dovetail groove of lower plywood and sheet surface layer being cooperated, lower plywood is made Left and right ends it is concordant with the left and right ends of sheet surface layer, while the Formation cross-section between the first dovetail groove and the first dovetail protrusion Trapezoidal trapezoidal hole;Thickness rigid web identical with the height of trapezoidal hole is inserted into trapezoidal hole with clamping surface layer Plate and lower plywood, or pour into resin melt into the trapezoidal hole and be inserted into rigid rod, after resin melt solidification i.e. Clamping sheet surface layer and lower plywood;
(3) edge sealing: opening up screw hole at the both ends of rigid web or rigid rod, is arranged on the web of another rigid multiple logical Hole passes through through-hole using screw rod and connect with the screw hole on rigid web or rigid rod, so that be inserted into step (2) More rigid webs or rigid rod due to another rigid being connected and fixed for web and be integrally formed frame.
9. a kind of method for preparing the sheet surface layer such as the described in any item high-performance sewing machine tables of claim 5-7, feature Be: described method includes following steps:
(1) reinforcing material prepares: preparing high-performance fiber and wire, the high-performance fiber and the wire are passed through Latitude is woven into fiber cloth, and the fiber cloth is used as reinforcing material;When preparing fiber cloth, through to high-performance fiber make For warp thread use, through to high-performance fiber in, wire is evenly spaced apart to be mixed into wherein;During weft yarn feeding, often After 1-6 root high-performance fiber is fed as weft yarn, 1-3 one metal wire is just fed as weft yarn;
(2) it forms: being formed by the way of hand pasting forming, compression molding or vacuum infusion molding;When using manual pasting forming process When, prepare the mold adaptable with sheet surface layer to be formed first, and smear release agent on mold, uses step (1) later Reinforcing material obtained, along the molded surface laying of mold, the shape of reinforcing material and the molded surface of mold are adapted, and Pit is formed at the dovetail groove of mold, then brushing resin;It is filled out in the pit formed at the dovetail groove of mold later Enter filling block;Filling block reinforcing material as made from step (1) is formed after repeatedly folding, the depth of thickness and pit Degree adapts to;The potting resin in pit again at this time;Later again along the molded surface laying reinforcing material of mold, brushing resin, such as This repeatedly, until reaching required thickness;When using vacuum infusion molding process for compound, (a) prepares enhancing skeleton first;The enhancing bone The preparation step of frame are as follows: be first laid with 1-3 layers using reinforcing material made from step (1) and formed and sheet surface layer shape to be formed Adaptable shape is filled out in the dovetail groove later including the dovetail groove for being used to form the first dovetail protrusion Block is filled, filling block reinforcing material as made from step (1) is formed after repeatedly folding, and the depth of thickness and dovetail groove is suitable It answers;It re-lays multilayer reinforcing material later to reach defined thickness, enhancing skeleton semi-finished product is consequently formed;Then again using height Performance long filament interts repeatedly along the thickness direction of enhancing skeleton semi-finished product and will enhance the multilayer reinforcing material in skeleton semi-finished product It is fixed together, enhancing skeleton is consequently formed;(b) film is layered on molding die surface, enhancing skeleton is then placed on mold In, mould inside is vacuumized using vacuum pump;Effect that liquefied resin is under pressure and enhancing is entered by feed pipe Gap between the surface and enhancing skeleton of skeleton;
(3) solidify: using hot tank, solidified resin;
(4) go mould and post-processing: removal mold takes out composite material blank, after processing after post treatment, obtains with regulation shape The sheet surface layer of shape.
10. a kind of preparation method of the plate body of sewing machine table, comprising the following steps:
(1) mold is prepared: the shape design mold of plate body made of as needed;
(2) material prepares: preparing high-performance fiber and resin is stand-by, the brushing release agent on mold, then tree is added in another side High-performance fiber is added in rouge on one side;After reaching certain thickness, plank is filled, then proceedes to addition high-performance fiber and resin, directly Required thickness is reached, semi-finished product are obtained;
(3) solidify: the semi-finished product that step (2) obtains being put into togerther baking oven with mold and are solidified;
(4) modulus, post-processing: removal mold obtains the plate body of sewing machine table after being post-processed.
CN201810741279.7A 2018-07-08 2018-07-08 A kind of high-performance sewing machine table and preparation method thereof Pending CN108950911A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB832268A (en) * 1957-05-31 1960-04-06 Bakelite Ltd Improvements in or relating to laminated articles
WO1995013916A1 (en) * 1992-05-14 1995-05-26 Minster Composite Industries Limited Panel
JPH11179823A (en) * 1997-12-22 1999-07-06 Toray Ind Inc Laminated product and its manufacture
KR20040052651A (en) * 2004-04-23 2004-06-23 김원순 The mothproof net
CN201176515Y (en) * 2007-12-30 2009-01-07 常州丰鹏机电有限公司 Environment-protecting sewing machine platen
US20090311462A1 (en) * 2005-11-17 2009-12-17 Jonathan Goering Hybrid three-dimensional woven/laminated struts for composite structural applications
CN203295813U (en) * 2013-05-24 2013-11-20 吴小平 Bamboo shaving sewing machine platen
WO2015119693A2 (en) * 2013-11-12 2015-08-13 Angel Armor, Llc Structural ballistic resistant apparatus
CN105316841A (en) * 2015-11-22 2016-02-10 仪征市金达织物有限公司 Strengthened carpet backing fabric

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB832268A (en) * 1957-05-31 1960-04-06 Bakelite Ltd Improvements in or relating to laminated articles
WO1995013916A1 (en) * 1992-05-14 1995-05-26 Minster Composite Industries Limited Panel
JPH11179823A (en) * 1997-12-22 1999-07-06 Toray Ind Inc Laminated product and its manufacture
KR20040052651A (en) * 2004-04-23 2004-06-23 김원순 The mothproof net
US20090311462A1 (en) * 2005-11-17 2009-12-17 Jonathan Goering Hybrid three-dimensional woven/laminated struts for composite structural applications
CN201176515Y (en) * 2007-12-30 2009-01-07 常州丰鹏机电有限公司 Environment-protecting sewing machine platen
CN203295813U (en) * 2013-05-24 2013-11-20 吴小平 Bamboo shaving sewing machine platen
WO2015119693A2 (en) * 2013-11-12 2015-08-13 Angel Armor, Llc Structural ballistic resistant apparatus
CN105316841A (en) * 2015-11-22 2016-02-10 仪征市金达织物有限公司 Strengthened carpet backing fabric

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