CN108950155A - A kind of energy-saving aluminium sectional bar processing equipment - Google Patents
A kind of energy-saving aluminium sectional bar processing equipment Download PDFInfo
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- CN108950155A CN108950155A CN201811094205.5A CN201811094205A CN108950155A CN 108950155 A CN108950155 A CN 108950155A CN 201811094205 A CN201811094205 A CN 201811094205A CN 108950155 A CN108950155 A CN 108950155A
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- energy
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- profile
- processing equipment
- bar processing
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 32
- 238000012545 processing Methods 0.000 title claims abstract description 22
- 239000004411 aluminium Substances 0.000 title claims abstract description 18
- 230000032683 aging Effects 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 8
- 239000007921 spray Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000008676 import Effects 0.000 claims description 9
- 230000005526 G1 to G0 transition Effects 0.000 claims 1
- 230000008020 evaporation Effects 0.000 claims 1
- 238000001704 evaporation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 14
- 238000010791 quenching Methods 0.000 abstract description 12
- 230000000171 quenching effect Effects 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 11
- 238000012546 transfer Methods 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract description 3
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000004321 preservation Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses a kind of energy-saving aluminium sectional bar processing equipments, including glowing furnace and aging furnace, the upper surface of the aging furnace is equipped with control switch, the lower end of the glowing furnace left and right sides is opposite to be equipped with material mouth, the medial surface of the material mouth is fixed with die holder, the profile across two die holders is equipped in the glowing furnace, this energy-saving aluminum profile process equipment, structure is simple, energy conservation and environmental protection, while guaranteeing that quenching process stablizes progress, the heat generated in quenching process is transferred in aging furnace, it is heated and is kept the temperature for profile, improve the hardness of profile, to prolong its service life, the transfer for passing through heat during the machine-shaping of aluminum profile maintains the operation of other equipment, reduce the energy consumption that processing generates, improve the utilization rate of the energy, production cost is also reduced simultaneously, slidable vehicle frame is equipped in aging furnace, side Aluminum profile entrance and transfer, while reducing the release of heat, it is easy to use.
Description
Technical field
The present invention relates to aluminum profile processing technique field, specially a kind of energy-saving aluminium sectional bar processing equipment.
Background technique
From the macroscopic aspect of economic growth, the visual angle Zhong Guan that industry develops, enterprise development microscopic behavior, we have been found that
Aluminum current industry, which steps into intensive processing from the smelting of primary electrolysis aluminium, will all become a kind of inevitable trend, in recent years, China's Aluminum
Profile industry shoots up, fully developed to become an industry with keen competition, after aluminum profile is formed by extruder, according to
It is secondary to be quenched, drawn, is straightened, cut and timeliness heat preservation, heat preservation significantly improve the mechanical performance of aluminum profile, especially
It is hardness, a large amount of heat of quenching process release, and while keeping the temperature, needs enough heats, and the heat in existing processing method is not
Add recycling, energy consumption is higher, constrains the reduction of cost.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the existing defects, provides a kind of energy-saving aluminium sectional bar processing equipment,
Structure is simple, easy to use, is collected and shifts by the heat for generating quenching, and supply aging furnace heats profile
And heat preservation, the energy is saved, the operating cost of system is reduced, can effectively solve the problems in background technique.
To achieve the above object, it the invention provides the following technical scheme: a kind of energy-saving aluminium sectional bar processing equipment, including quenches
Stove and aging furnace, the upper surface of the aging furnace are equipped with control switch, and the lower end of the glowing furnace left and right sides is opposite to be equipped with
Material mouth, the medial surface of the material mouth are fixed with die holder, the profile across two die holders, the glowing furnace are equipped in the glowing furnace
Inner cavity spray thrower is installed, the right end of the spray thrower is equipped with water inlet pipe, and it is right that the middle part of the water inlet pipe passes through glowing furnace
The preformed hole of side, the upper surface of the glowing furnace are equipped with heat exchange cover, and the inner cavity upper surface of the heat exchange cover is equipped with evaporator, institute
The inner cavity upper surface for stating aging furnace is equipped with condenser, and the left side outlet of the evaporator passes through the first connecting tube and condenser
Left side import is connected, and booster pump is equipped in the middle part of first connecting tube, and the right side import of the evaporator connects by second
Adapter tube is connected with the right-side outlet of condenser, and expansion valve, the upper table of the glowing furnace are equipped in the middle part of second connecting tube
Face is evenly distributed with hot hole, and flow plug is connected on the upside of the hot hole, and the right side lower end of the heat exchange cover is equipped with circulation
Pipe, two interfaces of the circulation pipe are connected with the import of water inlet pipe respectively, and circulating pump, institute are equipped in the middle part of the circulation pipe
The left and right side for stating aging furnace is hinged with door-plate, and the inner chamber bottom surface of the aging furnace is equipped with vehicle frame, the vehicle frame upper surface
Left and right ends are opposite to be equipped with axle bed, and support rod is equipped in the axis hole of the axle bed, passes through chain band connection, institute between the support rod
The input terminal for stating control switch is electrically connected with the output end of external power supply, the output end of the control switch respectively with booster pump and
The input terminal of circulating pump is electrically connected.
As a preferred technical solution of the present invention, the quantity of the spray thrower is two, and two spray throwers are opposite
It is located at the two sides up and down of profile.
As a preferred technical solution of the present invention, the spray thrower includes horizontal tube, the horizontal tube side distribution
The jet pipe for having outlet opposite with profile.
As a preferred technical solution of the present invention, pulley, the timeliness furnace chamber are installed on the downside of the vehicle frame
Lower surface is equipped with the guide rail cooperated with pulley.
As a preferred technical solution of the present invention, the glowing furnace horizontal base on the downside of the profile is equipped with roll shaft, institute
State the support wheel being socketed on the outside of roll shaft with profile following table face contact.
As a preferred technical solution of the present invention, the upper surface of the aging furnace is equipped with the electric expansion of horizontal direction
Bar, the input terminal of the electric telescopic rod are electrically connected with the output end of control switch.
As a preferred technical solution of the present invention, the lateral surface of the door-plate is fixed with twisted rope seat, the twisted rope seat
It is fixedly linked by the telescopic arm of twisted rope and electric telescopic rod.
As a preferred technical solution of the present invention, upper surface of the aging furnace or so end is respectively and fixedly provided with fixed pulley,
The fixed pulley is supported on the downside of twisted rope.
As a preferred technical solution of the present invention, the flow plug includes the upspout that inner cavity is communicated with glowing furnace,
The side of the upspout is equipped with side opening.
As a preferred technical solution of the present invention, the upper surface of the upspout is fixed with overhead guard, and the overhead guard is
The downward hemispherical shell in concave surface.
Compared with prior art, the beneficial effects of the present invention are: this energy-saving aluminum profile process equipment, structure is simple, section
Can be environmentally friendly, while guaranteeing that quenching process stablizes progress, the heat generated in quenching process is transferred in aging furnace, is profile
It is heated and is kept the temperature, improve the hardness of profile, to prolong its service life, pass through heat during the machine-shaping of aluminum profile
The transfer of amount maintains the operation of other equipment, reduces the energy consumption that processing generates, improves the utilization rate of the energy, while
Production cost is reduced, slidable vehicle frame is equipped in aging furnace, facilitates the entrance and transfer of aluminum profile, while reducing heat
Release, it is easy to use.
Detailed description of the invention
Fig. 1 is diagrammatic cross-section of the present invention.
Fig. 2 is flow diagram of the present invention.
Fig. 3 is structure enlargement diagram at A of the present invention.
In figure: 1 glowing furnace, 2 aging furnaces, 3 control switches, 4 die holders, 5 profiles, 6 spray throwers, 601 horizontal tubes, 602 jet pipes,
7 water inlet pipes, 8 heat exchange covers, 9 evaporators, 10 first connecting tubes, 11 condensers, 12 booster pumps, 13 second connecting tubes, 14 expansion valves,
15 flow plugs, 16 circulation pipes, 17 circulating pumps, 18 guide rails, 19 vehicle frames, 20 pulleys, 21 axle beds, 22 support rods, 23 chain belts, 24
Plate, 25 electric telescopic rods, 26 twisted rope seats, 27 twisted ropes, 28 fixed pulleys, 29 roll shafts, 30 support wheels, 31 upspouts, 32 overhead guards, 33 sides
Hole.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: a kind of energy-saving aluminium sectional bar processing equipment, including quenching
Furnace 1 and aging furnace 2, the upper surface of aging furnace 2 are equipped with control switch 3, and the lower end of 1 left and right sides of glowing furnace is opposite to be equipped with material mouth,
The medial surface of material mouth is fixed with die holder 4, and the profile 5 across two die holders 4, the glowing furnace 1 of 5 downside of profile are equipped in glowing furnace 1
Horizontal base is equipped with roll shaft 29, and the outside of roll shaft 29 is socketed with the support wheel 30 with 5 following table face contact of profile, glowing furnace 1 it is interior
Chamber is equipped with spray thrower 6, and the quantity of spray thrower 6 is two, and the opposite two sides up and down for being located at profile 5 of two spray throwers 6, spray
Device 6 includes horizontal tube 601, and the outlet jet pipe 602 opposite with profile 5, the right end peace of spray thrower 6 is distributed in 601 side of horizontal tube
Equipped with water inlet pipe 7, the middle part of water inlet pipe 7 passes through the preformed hole of 1 right side of glowing furnace, and the upper surface of glowing furnace 1 is equipped with heat exchange cover
8, the inner cavity upper surface of heat exchange cover 8 is equipped with evaporator 9, and the inner cavity upper surface of aging furnace 2 is equipped with condenser 11, evaporator 9
Left side outlet is connected by the first connecting tube 10 with the left side import of condenser 11, and the middle part of the first connecting tube 10 is equipped with pressurization
The right side import of pump 12, evaporator 9 is connected by the second connecting tube 13 with the right-side outlet of condenser 11, the second connecting tube 13
Middle part is equipped with expansion valve 14, and the upper surface of glowing furnace 1 is evenly distributed with hot hole, and flow plug 15 is connected on the upside of hot hole, resistance
Stream device 15 includes the upspout 31 that inner cavity is communicated with glowing furnace, and the side of upspout 31 is equipped with side opening 33, the upper end of upspout 31
Face is fixed with overhead guard 32, and overhead guard 32 is the downward hemispherical shell in concave surface, and the right side lower end of heat exchange cover 8 is equipped with circulation pipe 16,
Two interfaces of circulation pipe 16 are connected with the import of water inlet pipe 7 respectively, and the middle part of circulation pipe 16 is equipped with circulating pump 17, aging furnace
2 left and right side is hinged with door-plate 24, and the upper surface of aging furnace 2 is equipped with the electric telescopic rod 25 of horizontal direction, electric expansion
The input terminal of bar 25 is electrically connected with the output end of control switch 3, and the lateral surface of door-plate 24 is fixed with twisted rope seat 26, and twisted rope seat 26 is logical
It crosses twisted rope 27 and the telescopic arm of electric telescopic rod 25 is fixedly linked, upper surface of aging furnace 2 or so end is respectively and fixedly provided with fixed pulley 28,
Fixed pulley 28 is supported on the downside of twisted rope 27, and the inner chamber bottom surface of aging furnace 2 is equipped with vehicle frame 19, and the downside of vehicle frame 19 is equipped with pulley
20,2 inner cavity lower surface of aging furnace is equipped with the guide rail 18 cooperated with pulley 20, and the left and right ends of 19 upper surface of vehicle frame are opposite to be equipped with axis
Seat 21, the axis hole of axle bed 21 is interior to be equipped with support rod 22, is connected between support rod 22 by chain belt 23, the input terminal of control switch 3
It is electrically connected with the output end of external power supply, the output end of control switch 3 is electric with the input terminal of booster pump 12 and circulating pump 17 respectively
Connection, control switch 3 be equipped with booster pump 12, circulating pump 17 and the one-to-one button of electric telescopic rod 25, this is energy-saving
Aluminum profile process equipment, structure is simple, energy conservation and environmental protection, while guaranteeing that quenching process stablizes progress, will generate in quenching process
Heat be transferred in aging furnace 2, heated and kept the temperature for profile 5, improve the hardness of profile 5, so that extending it uses the longevity
Life, the transfer for passing through heat during the machine-shaping of aluminum profile 5 maintain the operation of other equipment, reduce the energy that processing generates
Source consumption, improves the utilization rate of the energy, while also reducing production cost, and slidable vehicle frame 19, side are equipped in aging furnace 2
Aluminum profile 5 entrance and transfer, while reducing the release of heat, it is easy to use.
When in use: profile 5 carries out quenching process by glowing furnace 1, and circulating pump 17 works the hydraulic pressure in circulation pipe 16
Enter into horizontal tube 601, the surface of profile 5 is sprayed by jet pipe 602, the hot steam generated after heat absorption is risen by flow plug 15
To heat exchange cover 8, heat in evaporator 9 in medium circulation absorption heat-exchange cover 8 is gathered in the bottom of heat exchange cover 8 after steam liquefied
Portion rejoins circulation by the extraction of circulating pump 17 and is quenched, and heat is transferred to condenser 11 by the first connecting tube 10, leads to
The heat release for crossing condenser 11 increases the temperature of aging furnace 2, and profile 5 needs to be drawn, be straightened and cut after quenching, and vehicle frame 19 can
Carry out horizontal sliding along guide rail 18, can be realized left and right end and docked with external so that the leakproofness with higher of door-plate 24 and
Heat-insulating capability reduces the loss of heat, and vehicle frame 19 slides to 2 right end of aging furnace and docks with external transport mechanism, fixed length after cutting
Profile 5 be transferred in chain belt 23, drive support rod 22 and chain belt 23 to rotate by external equipment, profile 5 made to be transferred to timeliness
The middle part of furnace 2, to carry out heating reprocessing.
The configuration of the present invention is simple, it is easy to use, it is collected and shifts by the heat for generating quenching, supply aging furnace
2 pairs of profiles 5 are heated and are kept the temperature, and the energy is saved, and reduce the operating cost of system.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. a kind of energy-saving aluminium sectional bar processing equipment, including glowing furnace (1) and aging furnace (2), it is characterised in that: the aging furnace
(2) upper surface is equipped with control switch (3), and the lower end of glowing furnace (1) left and right sides is opposite to be equipped with material mouth, the material mouth
Medial surface is fixed with die holder (4), and the profile (5) across two die holders (4), the glowing furnace (1) are equipped in the glowing furnace (1)
Inner cavity be equipped with spray thrower (6), the right end of the spray thrower (6) is equipped with water inlet pipe (7), the middle part of the water inlet pipe (7)
The upper surface of preformed hole across glowing furnace (1) right side, the glowing furnace (1) is equipped with heat exchange cover (8), the heat exchange cover (8)
Inner cavity upper surface be equipped with evaporator (9), the inner cavity upper surface of the aging furnace (2) is equipped with condenser (11), the evaporation
The left side outlet of device (9) is connected by the first connecting tube (10) with the left side import of condenser (11), first connecting tube
(10) it is equipped in the middle part of booster pump (12), the right side import of the evaporator (9) passes through the second connecting tube (13) and condenser
(11) right-side outlet is connected, and is equipped with expansion valve (14) in the middle part of second connecting tube (13), the glowing furnace (1) it is upper
Surface is evenly distributed with hot hole, is connected on the upside of the hot hole flow plug (15), the right side lower end peace of the heat exchange cover (8)
Equipped with circulation pipe (16), two interfaces of the circulation pipe (16) are connected with the import of water inlet pipe (7) respectively, the circulation pipe
(16) it is equipped in the middle part of circulating pump (17), the left and right side of the aging furnace (2) is hinged with door-plate (24), the aging furnace
(2) inner chamber bottom surface is equipped with vehicle frame (19), and the left and right ends of vehicle frame (19) upper surface are opposite to be equipped with axle bed (21), the axis
Support rod (22) are equipped in the axis hole of seat (21), are connected between the support rod (22) by chain belt (23), the control switch
(3) input terminal is electrically connected with the output end of external power supply, the output end of the control switch (3) respectively with booster pump (12) and
The input terminal of circulating pump (17) is electrically connected.
2. a kind of energy-saving aluminium sectional bar processing equipment according to claim 1, it is characterised in that: the spray thrower (6)
Quantity is two, and the opposite two sides up and down for being located at profile (5) of two spray throwers (6).
3. a kind of energy-saving aluminium sectional bar processing equipment according to claim 1, it is characterised in that: spray thrower (6) packet
It includes horizontal tube (601), outlet and profile (5) opposite jet pipe (602) is distributed in horizontal tube (601) side.
4. a kind of energy-saving aluminium sectional bar processing equipment according to claim 1, it is characterised in that: under the vehicle frame (19)
Side is equipped with pulley (20), and aging furnace (2) the inner cavity lower surface is equipped with the guide rail (18) cooperated with pulley (20).
5. a kind of energy-saving aluminium sectional bar processing equipment according to claim 1, it is characterised in that: on the downside of the profile (5)
Glowing furnace (1) horizontal base be equipped with roll shaft (29), be socketed on the outside of the roll shaft (29) and profile (5) following table face contact
Support wheel (30).
6. a kind of energy-saving aluminium sectional bar processing equipment according to claim 1, it is characterised in that: the aging furnace (2)
Upper surface is equipped with the electric telescopic rod (25) of horizontal direction, input terminal and control switch (3) of the electric telescopic rod (25)
Output end electrical connection.
7. a kind of energy-saving aluminium sectional bar processing equipment according to claim 1, it is characterised in that: outside the door-plate (24)
Side is fixed with twisted rope seat (26), and the twisted rope seat (26) passes through the telescopic arm stationary phase of twisted rope (27) and electric telescopic rod (25)
Even.
8. a kind of energy-saving aluminium sectional bar processing equipment according to claim 1, it is characterised in that: the aging furnace (2)
Upper surface or so end is respectively and fixedly provided with fixed pulley (28), and the fixed pulley (28) is supported on the downside of twisted rope (27).
9. a kind of energy-saving aluminium sectional bar processing equipment according to claim 1, it is characterised in that: flow plug (15) packet
The upspout (31) that inner cavity is communicated with glowing furnace is included, the side of the upspout (31) is equipped with side opening (33).
10. a kind of energy-saving aluminium sectional bar processing equipment according to claim 9, it is characterised in that: the upspout (31)
Upper surface be fixed with overhead guard (32), the overhead guard (32) is the downward hemispherical shell in concave surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811094205.5A CN108950155A (en) | 2018-09-19 | 2018-09-19 | A kind of energy-saving aluminium sectional bar processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811094205.5A CN108950155A (en) | 2018-09-19 | 2018-09-19 | A kind of energy-saving aluminium sectional bar processing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN108950155A true CN108950155A (en) | 2018-12-07 |
Family
ID=64471367
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811094205.5A Pending CN108950155A (en) | 2018-09-19 | 2018-09-19 | A kind of energy-saving aluminium sectional bar processing equipment |
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