CN108946027B - Intelligent suspension conveyor system - Google Patents
Intelligent suspension conveyor system Download PDFInfo
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- CN108946027B CN108946027B CN201811038543.7A CN201811038543A CN108946027B CN 108946027 B CN108946027 B CN 108946027B CN 201811038543 A CN201811038543 A CN 201811038543A CN 108946027 B CN108946027 B CN 108946027B
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- 239000000725 suspension Substances 0.000 title claims abstract description 9
- 238000000576 coating method Methods 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000011084 recovery Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 3
- 101100127891 Caenorhabditis elegans let-4 gene Proteins 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 239000000047 product Substances 0.000 description 35
- 238000001514 detection method Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 4
- 238000010422 painting Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101001053873 Phyllomedusa sauvagei Dermaseptin-S1 Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001962 electrophoresis Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000004297 night vision Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses an intelligent suspension conveyor system which comprises a first track and a control cabinet, wherein two automobile body conveying frames are arranged between the first tracks, a branch automobile body conveying frame which is obliquely arranged is arranged between the automobile body conveying frames, each automobile body conveying frame comprises two second tracks, a plurality of supporting rods and a connecting rod, a first roller wheel which is arranged in the first track is arranged below each supporting rod, an extension track is hinged at the front end of a first outer side plate of each second track, the second outer side plate of the extension track is hinged with the first outer side plate of the second track through a rotating shaft, a first motor for driving the rotating shaft to rotate is arranged on the rotating shaft, a first extension plate is arranged on a first inner side plate of the second track, four second roller wheels which are driven by a first driving cylinder are respectively arranged between the two second tracks, a positioning frame is rotatably connected above each second roller wheel, and automobile body mounting frames are arranged on the four positioning frames. The invention improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of automobile coating conveying, in particular to an intelligent suspension conveyor system.
Background
The improvement of China has been open, the national economy has been rapidly increased, and the 'technological innovation' has become the mainstream of the current industrial development of China, and the industrial development of China gradually goes to the intensive, energy-saving, emission-reducing and low-carbon directions. With the development of science and technology, the living standard of people is continuously improved, automobiles become necessary transportation means for people, the demand of the automobiles is also increased, and the rapid development of the automobile industry is promoted. In the automobile manufacturing process, automobile coating is one of important links of automobile production, and workpieces assembled in various workshops are different due to the fact that the variety of produced automobiles is more, and the workpieces need to be automatically conveyed, stopped, stored, sorted, transferred, lifted, rotated, propelled and the like to meet the technical requirements.
The existing hanging conveyor system can only realize the longitudinal single-line path running of workpieces, and the workpieces are not inspected in advance during processing, so that the conveying is inflexible, the processing progress of a production line is directly affected, meanwhile, the rejection rate of the final product is high, workers are required to monitor and operate in the existing conveying process, automatic intelligent operation cannot be realized, the working efficiency is low, and because the components are large during coating, potential safety hazards exist, in addition, the existing conveying equipment cannot overturn a vehicle body, the electrophoresis effect is poor before the final coating, the coating effect is poor, and improvement is needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an intelligent hanging conveyor system which can automatically change the direction according to the needs to carry out transmission, detection and coating and can turn over.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides an intelligent suspension conveyor system, includes two first tracks and the switch board of placing in ground, is equipped with two car body carriages between two first tracks, and two car body carriages contact each other and connect and constitute the delivery track, be equipped with a branch car body carriage of slope setting between two car body carriages branch car body carriage's tip is equipped with the detector, car body carriage includes two second tracks, locates many spinal branchs pole below the second tracks and locates two connecting rod between the second tracks the below of branch is equipped with and arranges in first gyro wheel in the first track, in each the first outer panel's of second track front end articulates has can be gone into branch car body carriage rotatory extension track, the second outer panel of extension track with the first outer panel of second track articulates through the pivot, and be equipped with the drive in the pivot the first motor of pivot rotation, be equipped with on the second track first and locate the second side panel can carry out the extension of second rail first rail, the second rail is equipped with the first telescopic link that runs through in the second rail, the second rail is equipped with the first telescopic link is equipped with in the second rail, the first rail is equipped with the first telescopic link, the two vertical link is equipped with in the two vertical link, the four vertical link, the vertical link is equipped with the four in the side rails is equipped with the vertical link, the two vertical link, the vertical link is equipped with the vertical link, and the vertical link is equipped with the vertical in the vertical link, one of the placing rods is rotatably connected with a telescopic vehicle body mounting rod which is parallel to the cross rod, clamping parts are respectively arranged at the side edges of two ends of the vehicle body mounting rod, a second motor for driving the vehicle body mounting rod to rotate is arranged at the side edge of the mounting rod, the two longitudinal rods can horizontally slide on the cross rod, limiting rods which can horizontally move on the longitudinal rods and are perpendicular to the longitudinal rods are arranged on two sides, opposite to the vehicle body mounting rods, of the lower portion of each longitudinal rod, hanging rods perpendicular to the limiting rods are arranged on each limiting rod, the right side of the vehicle body conveying frame is driven by a second air cylinder, and each limiting rod is driven by a third air cylinder to horizontally move on the longitudinal rods.
Further, for convenient location, be equipped with spacing recess on the locating rack, at every the front and back of the side of horizontal pole all be equipped with one with spacing recess complex stopper.
Further, in order to improve transmission efficiency, the extension track includes two third tracks, be equipped with at every third track inboard with the inductor that the switch board electricity is connected is equipped with two haulage ropes by electronic wire reel drive on the detector, haulage rope head is equipped with the couple the tip of horizontal pole is equipped with couple complex slot.
Further, in order to improve the quality of the product, the detector comprises a camera and an alarm device which are electrically connected with the control cabinet.
Further, for convenience of display, the detector further includes a display device electrically connected with the control cabinet.
Further, in order to facilitate recovery of waste products, a recovery bin is provided below the branched automobile body conveying frame.
The invention also discloses a specific operation method of the intelligent suspension conveyor system, which comprises the following steps:
step 1, firstly placing all automobile body conveying frames in corresponding first tracks, and mutually touching the end parts of the two automobile body conveying frames to form conveying tracks;
step 2, placing the 4 second rollers in the corresponding second tracks in pairs respectively;
step 3, adjusting the length of the car body mounting rod according to the size of the car body of the car shell, and then clamping the car by using the surrounding clamping parts;
step 4, adjusting the limit rods on the periphery according to the size of the automobile shell body, and fixing the hanging rods on the limit rods in four through grooves for arranging automobile windows of the automobile body respectively;
step 5, at the moment, 4 second rollers are driven to move in a second track so as to be slowly and automatically fed into the right-side automobile body conveying frame from the left-side automobile body conveying frame, and coating treatment is carried out through coating equipment under the right-side automobile body conveying frame; in the coating process, the second motor is used for driving the vehicle body installation rod to rotate, and the whole vehicle body is driven to rotate so that the original vehicle body head faces downwards;
and 6, simultaneously before the automobile body conveying frame on the right side is conveyed into the automobile body conveying frame, when the automobile shell body is required to be subjected to quality detection, the automobile body conveying frame on the right side is separated from the automobile body conveying frame on the left side, then the first extending plate extends out of the second inner side plate of the extending rail and stretches into the first inner side plate of the second rail, so that a gap appears in the inner side of the second rail, at the moment, the first motor drives the rotating shaft to drive the extending rail to incline towards the side branch automobile body conveying frame, then the branch automobile body conveying frame forms a connected rail, 4 second rollers slowly move onto the branch automobile body conveying frame at the front end of the second rail through the inclined extending rail, products are detected by utilizing the detector, the second rollers are driven to retreat to the initial position of the automobile body conveying frame on the left side after detection is finished, then the extending rail and the first extending plate are reset, and the automobile body conveying frame on the right side and the automobile body conveying frame on the left side are combined.
Further, the following is added in step 6: and shooting the product through the camera, comparing the product with a qualified product through the control cabinet, immediately carrying out alarm prompt through an alarm device when the product is not in conformity by comparison, driving the second roller to retreat to the left side after the product is qualified, and resetting the extension rail and the first extension plate.
By adopting the technical scheme, the invention can detect the quality of the product in the early stage, reduce the final rejection rate of the product, and in addition, the whole detection process is automatically conveyed and checked, and the product is sprayed after the product is checked and directly enters the spraying track after returning to the original track, so that the structure can automatically change the direction as required to be conveyed and detected, and the structure can be used for coating, and meanwhile, can be used for overturning, so that the labor cost is finally reduced, the automatic conveying is realized, and the working efficiency is improved.
Drawings
FIG. 1 is an exploded schematic view of an intelligent hanging conveyor system in accordance with example 1;
fig. 2 is a schematic structural view of a left-side automobile body carrier in embodiment 1;
fig. 3 is a schematic structural view of a branched automobile body carrier in embodiment 1;
fig. 4 is a schematic structural diagram of the second roller and the positioning frame in embodiment 1;
FIG. 5 is an exploded view of an intelligent hanging conveyor system in accordance with example 2 in an uninstalled branch automotive body carrier;
fig. 6 is a schematic structural view of a branched automobile body carrier in embodiment 2;
FIG. 7 is an exploded view of an intelligent hanging conveyor system in accordance with example 3 in an un-installed branched automotive body carrier;
FIG. 8 is an exploded view of an intelligent hanging conveyor system in accordance with example 4 in an uninstalled branch automotive body carrier;
fig. 9 is a schematic exploded view of an intelligent suspension conveyor system of embodiment 5 in the absence of a mounted branch car body carrier.
In the figure: 1. a first track; 2. a control cabinet; 3. an automotive body carrier; 4. a branched automotive body carrier; 5. a detector; 6. a second track; 6-1, a first outer side plate; 7. a support rod; 8. a connecting rod; 9. a first roller; 10. an extension rail; 10-1, a second outer side plate; 11. a rotating shaft; 12. a first motor; 13. a first inner side plate; 14. a first extension plate; 15. a second inner side plate; 16. a first driving cylinder; 17. a second roller; 18. a positioning frame; 19. an automotive body mount; 20. a cross bar; 21. placing a rod; 22. a vehicle body mounting bar; 23. a clamping part; 24. a second motor; 25. a longitudinal bar; 26. a limit rod; 27. a hanging rod; 28. a second cylinder; 29. a limit groove; 30. a limiting block; 31. a third track; 32. an inductor; 33. an electric wire spool; 34. a traction rope; 35. a hook; 36. a groove; 37. a camera; 38. an alarm device; 39. a display device; 40. a recycling bin; 41. and a third cylinder.
Detailed Description
The present invention will be described in further detail with reference to fig. 1 to 9.
Example 1:
an intelligent suspension conveyor system, as shown in figures 1-4, comprises two first rails 1 and a control cabinet 2 which are arranged on the ground, wherein two automobile body conveying frames 3 are arranged between the two first rails 1, the two automobile body conveying frames 3 are mutually contacted and connected to form a conveying rail, a branch automobile body conveying frame 4 which is obliquely arranged is arranged between the two automobile body conveying frames 3, a detector 5 is arranged at the end part of the branch automobile body conveying frame 4, the automobile body conveying frame 3 comprises two second rails 6, a plurality of supporting rods 7 arranged below the second rails 6 and a connecting rod 8 arranged between the two second rails 6, a first roller 9 arranged in the first rails 1 is arranged below the supporting rods 7, an extension rail 10 which can rotate towards the branch automobile body conveying frame 4 is hinged at the front end of a first outer side plate 6-1 of each second rail 6, the second outer side plate 10-1 of the extension rail 10 is hinged with the first outer side plate 6-1 of the second rail 6 through a rotating shaft 11, a first motor 12 for driving the rotating shaft 11 to rotate is arranged on the rotating shaft 11, a first extension plate 14 capable of stretching is arranged on the first inner side plate 13 of the second rail 6, the first extension plate 14 penetrates into the second inner side plate 15 of the extension rail 10, four second rollers 17 driven by a first driving cylinder 16 are respectively arranged between the two second rails 6, a positioning frame 18 is rotatably connected above each second roller 17, an automobile body mounting frame 19 is arranged on the four positioning frames 18, the automobile body mounting frame 19 comprises two parallel cross bars 20, two longitudinal bars 25 are arranged between the two cross bars 20 at intervals, a mounting bar 21 for one vertical longitudinal bar 25 is respectively arranged below the longitudinal bars 25, the mounting rods 21 are rotatably connected with vehicle body mounting rods 22 which are parallel to the cross rods 20 and can stretch out and draw back, clamping parts 23 are respectively arranged on the side edges of two ends of the vehicle body mounting rods 22, a second motor 24 for driving the vehicle body mounting rods 22 to rotate is arranged on the side edge of one mounting rod 21, two longitudinal rods 25 can horizontally slide on the cross rods 20, limiting rods 26 which can horizontally move on the longitudinal rods 25 and are perpendicular to the longitudinal rods 25 are arranged on two sides of each longitudinal rod 25 relative to the vehicle body mounting rods 22, hanging rods 27 of the perpendicular limiting rods 26 are arranged on each limiting rod 26, the right vehicle body conveying frame 3 is driven by a second cylinder 28, and each limiting rod 26 is driven by a third cylinder 41 to horizontally move on the longitudinal rods 25.
Further, for convenience of positioning, the positioning frame 18 is provided with a limiting groove 29, and a limiting block 30 matched with the limiting groove 29 is arranged in front of and behind the side edge of each cross bar 20.
Working principle: firstly, placing all the automobile body conveying frames 3 in the corresponding first tracks 1, and touching the end parts of the two automobile body conveying frames 3 to form conveying tracks; the 4 second rollers 17 are respectively arranged in the corresponding second tracks 6 in pairs; then, after the length of the automobile body mounting rod 22 is adjusted according to the size of the automobile shell body, the automobile is clamped by the surrounding clamping parts 23; the limiting rods 26 on the periphery are adjusted and moved according to the size of the automobile shell body, so that the hanging rods 27 on the limiting rods 26 are respectively fixed in four through grooves for arranging automobile windows of the automobile body; at the moment, 4 second rollers 17 are driven to move in the second track 6, so that the left automobile body conveying frame 3 is slowly and automatically conveyed into the right automobile body conveying frame 3, and the painting treatment is carried out through painting equipment under the right automobile body conveying frame 3; in the coating process, the second motor 24 is used for rotationally driving the vehicle body mounting rod 22 to rotate so as to drive the whole vehicle body to rotate and enable the original vehicle body to face downwards; simultaneously before the automobile shell body is sent into the right automobile body conveying frame 3, when the automobile shell body is required to be subjected to quality detection, the right automobile body conveying frame 3 is separated from the left automobile body conveying frame 3, then the first extending plate 14 extends out of the second inner side plate 15 of the extending rail 10 and stretches into the first inner side plate 13 of the second rail 6, so that a gap appears in the inner side of the second rail 6, at the moment, the first motor 12 drives the rotating shaft 11 to drive the extending rail 10 to incline towards the lateral branch automobile body conveying frame 4, then the connecting rail is formed by the connecting rail and the branch automobile body conveying frame 4, 4 second rollers 17 slowly move onto the branch automobile body conveying frame 4 through the inclined extending rail 10 at the front end of the second rail 6, products are detected by the detector 5, after detection, the extending rail 10 and the first extending plate 14 are reset, and the right automobile body conveying frame 3 and the left automobile body conveying frame 3 are combined. The method of how the cylinder drives the device to move in this embodiment is a conventional technique in the art and is not specifically described and illustrated herein.
By adopting the technical scheme, the invention can detect the quality of the product in the early stage, reduce the final rejection rate of the product, and in addition, the whole detection process is automatically conveyed and checked, and the product is sprayed after the product is checked and directly enters the spraying track after returning to the original track, so that the structure can automatically change the direction as required to be conveyed and detected, and the structure can be used for coating, and meanwhile, can be used for overturning, so that the labor cost is finally reduced, the automatic conveying is realized, and the working efficiency is improved.
Example 2:
in order to improve the transmission efficiency, as shown in fig. 5 and 6, the extension rail 10 further includes two third rails 31, an inductor 32 electrically connected to the control cabinet 2 is disposed on the inner side of each third rail 31, two traction ropes 34 driven by an electric wire spool 33 are disposed on the detector 5, hooks 35 are disposed on the heads of the traction ropes 34, grooves 36 matched with the hooks 35 are disposed on the ends of the cross rods 20, when the extension rail 10 is inclined towards the branch automobile body conveying frame 4 and the extension rail 10 touches the branch automobile body conveying frame 4, the product slowly moves towards the branch automobile body conveying frame 4 at this time, and when the second roller 17 enters the branch automobile body conveying frame 4, a signal indicating that the product has entered into the branch automobile body conveying frame 4 is detected by the two inductors 32, the electric wire spool 33 works at this time, the traction ropes 34 are driven to move towards the cross rods 20 and the hooks 35 are sleeved towards the grooves 36, so that the product is pulled towards the detector 5, and finally the working efficiency is improved.
Example 3:
as shown in fig. 7, further, in order to improve the quality of the product, the detector 5 includes a camera 37 electrically connected to the control cabinet 2 and an alarm device 38, and the product is photographed by using the camera 37, and then the pre-stored qualified products are compared, and if the product meets the requirement, the product returns to the original point, and if the product does not meet the requirement, an alarm prompt is immediately given. The camera 37 in this embodiment adopts a network monitoring camera of the haikawa T12POE version, the 200 wan high definition infrared night vision dome camera with POE DS-I PC-T12-I6 MM focal length, and the alarm device 38 is formed by a common and conventional alarm circuit, and is a conventional technology in the art, so this will not be described in detail.
Example 4:
as shown in fig. 8, further, for convenience of display, the detector 5 further includes a display device 39 electrically connected to the control cabinet 2, and the display device 39 is used to display real-time quality of products, and in this embodiment, the display device is a great wall (great wall L) L2072WS liquid crystal display.
Example 5:
as shown in fig. 9, in order to facilitate recovery of waste products, a recovery bin 40 is provided below the branched automobile body carrier 4, and when a problem is detected in the product, the holding portion 23 is opened immediately to put the product into the recovery bin 40 for recovery.
Example 6:
the specific operation method of the intelligent hanging conveyor system as in example 1, example 2, example 3, example 4, example 5 is as follows:
step 1, firstly placing all automobile body conveying frames 3 in corresponding first tracks 1, and mutually touching the end parts of the two automobile body conveying frames 3 to form conveying tracks;
step 2, placing the 4 second rollers 17 in the corresponding second tracks 6 in pairs;
step 3, after the length of the automobile body mounting rod 22 is adjusted according to the size of the automobile shell body, the automobile is clamped by utilizing the surrounding clamping parts 23;
step 4, adjusting and moving the limit rods 26 around according to the size of the automobile shell body, and fixing four through grooves for arranging the automobile windows on the automobile body respectively by hanging rods 27 on the limit rods 26;
step 5, at the moment, the left automobile body conveying frame 3 is slowly and automatically conveyed into the right automobile body conveying frame 3 by driving 4 second rollers 17 to move in the second track 6, and the painting treatment is carried out by painting equipment under the right automobile body conveying frame 3; in the coating process, the second motor 24 is used for rotationally driving the vehicle body mounting rod 22 to rotate so as to drive the whole vehicle body to rotate and enable the original vehicle body to face downwards;
and 6, when the automobile shell body is required to be subjected to quality detection before being fed into the right automobile body conveying frame 3, the right automobile body conveying frame 3 is separated from the left automobile body conveying frame 3, then the first extending plate 14 extends out of the second inner side plate 15 of the extending rail 10 and stretches into the first inner side plate 13 of the second rail 6, so that a gap appears in the inner side of the second rail 6, at the moment, the first motor 12 drives the rotating shaft 11 to drive the extending rail 10 to incline towards the lateral branch automobile body conveying frame 4, then the branch automobile body conveying frame 4 forms a connected rail, 4 second rollers 17 slowly move onto the branch automobile body conveying frame 4 through the inclined extending rail 10 at the front end of the second rail 6, products are detected by the detector 5, the second rollers 17 are driven to return to the initial position of the left automobile body conveying frame 3 after detection, then the extending rail 10 and the first extending plate 14 are reset, and the right automobile body conveying frame 3 and the left automobile body conveying frame 3 are combined.
Further, the following is added in step 6: the product is photographed through the camera 37, compared with the qualified product through the control cabinet 2, and immediately subjected to alarm prompt through the alarm device 38 when the product is not in conformity with the comparison, if the product is qualified, the second roller 17 is driven to retract to the initial position of the left automobile body conveying frame 3, and then the extension rail 10 and the first extension plate 14 are reset.
In summary, the invention has the following beneficial effects: the labor cost is reduced, automatic conveying is realized, and the working efficiency is improved.
The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.
Claims (8)
1. An intelligent suspension conveyor system, including two first tracks (1) and switch board (2) of placing in ground, its characterized in that: two automobile body conveying frames (3) are arranged between the two first rails (1), the two automobile body conveying frames (3) are connected in a mutually contacted manner to form a conveying rail, a branch automobile body conveying frame (4) which is obliquely arranged is arranged between the two automobile body conveying frames (3), a detector (5) is arranged at the end part of each branch automobile body conveying frame (4), the automobile body conveying frame (3) comprises two second rails (6), a plurality of supporting rods (7) arranged below the second rails (6) and connecting rods (8) arranged between the two second rails (6), a first roller (9) arranged in the first rails (1) is arranged below the supporting rods (7), an extension rail (10) which can rotate towards the branch automobile body conveying frame (4) is hinged at the front end of a first outer side plate (6-1) of each second rail (6), a second outer side plate (10-1) of the extension rail (10) is hinged with the first outer side plate (6-1) through a rotary shaft (11) of the second motor (6), the first inner side plate (13) of the second track (6) is provided with a first extension plate (14) which can stretch out and draw back, the first extension plate (14) penetrates into the second inner side plate (15) of the extension track (10), four second rollers (17) which are driven by a first driving air cylinder (16) are respectively arranged between the two second tracks (6), a positioning frame (18) is rotationally connected above each second roller (17), automobile body mounting frames (19) are arranged on the four positioning frames (18), the automobile body mounting frames (19) comprise two parallel cross bars (20), two longitudinal bars (25) are arranged between the two cross bars (20) at intervals, a placement rod (21) of one vertical longitudinal bar (25) is respectively arranged below the longitudinal bars (25), an automobile body mounting rod (22) which is parallel to the cross bars (20) and can stretch out and draw back is rotationally connected on the placement rod (21), an automobile body mounting rod (22) which is rotationally connected on the side edge of one of the two longitudinal bars (22) is arranged on the two side edges (24) of the two longitudinal bars (20), a limiting rod (26) which can horizontally move on the longitudinal rods (25) and is perpendicular to the longitudinal rods (25) is arranged on two sides of the vehicle body installation rod (22) below each longitudinal rod (25), a hanging rod (27) which is perpendicular to the limiting rods (26) is arranged on each limiting rod (26), the vehicle body conveying frame (3) on the right side is driven by a second air cylinder (28), and each limiting rod (26) is driven by a third air cylinder (41) to horizontally move on the longitudinal rods (25);
the extension rail (10) comprises two third rails (31), an inductor (32) electrically connected with the control cabinet (2) is arranged on the inner side of each third rail (31), two haulage ropes (34) driven by an electric wire reel (33) are arranged on the detector (5), a hook (35) is arranged at the head of each haulage rope (34), and a groove (36) matched with the hook (35) is formed in the end part of the cross rod (20);
the detector (5) comprises a camera (37) and an alarm device (38) which are electrically connected with the control cabinet (2).
2. An intelligent hanging conveyor system as in claim 1 wherein: the locating rack (18) is provided with a limiting groove (29), and a limiting block (30) matched with the limiting groove (29) is arranged in front of and behind the side edge of each cross rod (20).
3. An intelligent hanging conveyor system as in claim 1 wherein: the detector (5) comprises a camera (37) and an alarm device (38) which are electrically connected with the control cabinet (2).
4. An intelligent hanging conveyor system as in claim 1 wherein: the detector (5) further comprises a display device (39) electrically connected with the control cabinet (2).
5. An intelligent hanging conveyor system as in claim 1 wherein: the detector (5) further comprises a display device (39) electrically connected with the control cabinet (2).
6. An intelligent hanging conveyor system as in claim 1 wherein: a recovery bin (40) is arranged below the branched automobile body conveying frame (4).
7. An intelligent hanging conveyor system as in claim 1 wherein the intelligent hanging conveyor system operates in the following manner:
firstly, placing all automobile body conveying frames (3) in corresponding first tracks (1), and mutually touching the end parts of the two automobile body conveying frames (3) to form conveying tracks;
step 2, placing the 4 second rollers (17) in the corresponding second tracks (6) in pairs;
step 3, after the length of a vehicle body mounting rod (22) is adjusted according to the size of the vehicle body of the vehicle shell, the vehicle is clamped by the surrounding clamping parts (23);
step 4, adjusting the limit rods (26) on the periphery according to the size of the automobile shell body, and fixing four through grooves for arranging automobile windows of the automobile body respectively by hanging rods (27) on the limit rods (26);
step 5, at the moment, the vehicle body conveying frames (3) on the left side are slowly and automatically conveyed into the vehicle body conveying frames (3) on the right side by driving 4 second rollers (17) to move in a second track (6), and coating treatment is carried out by coating equipment under the vehicle body conveying frames (3) on the right side; in the coating process, a second motor (24) is used for driving a vehicle body installation rod (22) to rotate, and the whole vehicle body is driven to rotate so that the original vehicle body head faces downwards;
step 6, before sending into right side before in car body carriage (3), when needing to carry out quality inspection to car shell automobile body, through right side immediately car body carriage (3) with left side car body carriage (3) separation, then will immediately first extension board (14) stretches out in second interior curb plate (15) of extension track (10) to stretch out and draw back to in first interior curb plate (13) of second track (6) for space appears in second track (6) inboard, and first motor (12) drive pivot (11) this moment, drive extension track (10) to the side branch car body carriage (4) slope, then constitutes a track of being connected with branch car body carriage (4) to let 4 second gyro wheel (17) are in second track (6) front end through oblique extension track (10) slowly move on branch car body carriage (4), and utilize detector (5) to detect the product, detect after accomplishing second track (17) drive car body carriage (3) to the side, let car body carriage (3) return to the left side and return to the extension track (14), let car body carriage (3).
8. An intelligent hanging conveyor system as in claim 7 wherein the following are added in step 6: the camera (37) is used for photographing the product, the control cabinet (2) is used for comparing the product with a qualified product, when the product is found to be inconsistent by comparison, the alarm device (38) is used for immediately giving an alarm prompt, if the product is qualified, the second roller (17) is driven to retract to the left side after the second roller is retracted to the initial position of the automobile body conveying frame (3), and then the extension rail (10) and the first extension plate (14) are reset.
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| CN201811038543.7A CN108946027B (en) | 2018-09-06 | 2018-09-06 | Intelligent suspension conveyor system |
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| CN201811038543.7A CN108946027B (en) | 2018-09-06 | 2018-09-06 | Intelligent suspension conveyor system |
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| CN108946027A CN108946027A (en) | 2018-12-07 |
| CN108946027B true CN108946027B (en) | 2024-04-16 |
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| CN115041331A (en) * | 2022-07-28 | 2022-09-13 | 武汉圣普太阳能科技有限公司 | Reflector paint spraying lifting shuttle car structure |
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