CN108943971B - Intelligent induction balance compound machine - Google Patents
Intelligent induction balance compound machine Download PDFInfo
- Publication number
- CN108943971B CN108943971B CN201810646269.5A CN201810646269A CN108943971B CN 108943971 B CN108943971 B CN 108943971B CN 201810646269 A CN201810646269 A CN 201810646269A CN 108943971 B CN108943971 B CN 108943971B
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- China
- Prior art keywords
- adhesive
- roller
- thickness
- spray
- coating roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
Abstract
The utility model provides a balanced compounding machine of intelligence response, it includes: a frame; a supply roller disposed at a first end of the frame and adapted to supply a material to be compounded; a receiving roller disposed at a second end of the frame and receiving the material; an application roller provided between the supply roller and the receiving roller and configured to apply an adhesive to a material; an auxiliary applicator roll disposed above the applicator roll and configured to provide support to the material during application; a flat brush provided between the supply roller and the application roller and used for flattening the material; and a movable spray device provided between the coating roller and the receiving roller, movable in a direction perpendicular to a traveling direction of the material, and adapted to spray the adhesive to the material.
Description
Technical Field
The present disclosure relates to an intelligent induction balance compound machine.
Background
A compound machine is a machine used to compound dissimilar materials. When the glue is used for different materials and adhesives, the compound machine needs to be adjusted to ensure the gluing quality.
In addition, the gluing is not uniform, and therefore, improvement of the existing compounding machine is needed.
Disclosure of Invention
In order to solve at least one above-mentioned technical problem, this disclosure provides an intelligent induction balance compound machine, it includes:
a frame;
a supply roller disposed at a first end of the frame and adapted to supply a material to be compounded;
a receiving roller disposed at a second end of the frame and receiving the material;
an application roller provided between the supply roller and the receiving roller and configured to apply an adhesive to a material;
an auxiliary applicator roll disposed above the applicator roll and configured to provide support to the material during application;
a flat brush provided between the supply roller and the application roller and used for flattening the material;
and a mobile spraying device which is arranged between the coating roller and the receiving roller, can move in a direction vertical to the advancing direction of the material, and is used for spraying the adhesive to the material.
In some embodiments according to the present disclosure, the intelligent induction balancing compound machine further comprises:
and a thickness measuring instrument disposed between the coating roller and the mobile spraying device and used for measuring the thickness of the adhesive coated on the material.
In some embodiments according to the present disclosure, the thickness gauge is used to measure the thickness of the adhesive over the width of the material.
In some embodiments according to the present disclosure, the mobile spray device moves and sprays the adhesive according to the thickness of the adhesive within the width of the material as measured by the thickness gauge.
In some embodiments according to the present disclosure, the intelligent induction balancing compound machine further comprises: and the processing unit determines the spraying position and the spraying amount of the adhesive according to the thickness of the adhesive in the width range of the material measured by the thickness measuring instrument and indicates the spraying position and the spraying amount of the adhesive to the movable spraying device.
In some embodiments according to the present disclosure, the intelligent induction balancing compound machine further comprises: and the input unit is used for inputting the type of the material and the type of the adhesive and transmitting the type of the material and the type of the adhesive to the processing unit.
In some embodiments according to the present disclosure, the processing unit determines the rotation speeds of the applying roller and the auxiliary applying roller and the size of the gap defined by the applying roller and the auxiliary applying roller according to the type of the material and the type of the adhesive.
In some embodiments according to the present disclosure, the auxiliary applicator roll is movable relative to the applicator roll to adjust the size of the gap defined by the applicator roll and the auxiliary applicator roll.
In some embodiments according to the present disclosure, the intelligent induction balancing compound machine further comprises: and a display module for displaying the thickness of the adhesive coated on the material measured by the thickness measuring instrument.
In some embodiments according to the present disclosure, a thickness gauge includes: an ellipsometer.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.
Fig. 1 illustrates a schematic diagram of an intelligent induction balanced compound machine according to some embodiments of the present disclosure.
Detailed Description
The present disclosure will be described in further detail with reference to the drawings and embodiments. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limitations of the present disclosure. It should be further noted that, for the convenience of description, only the portions relevant to the present disclosure are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present disclosure may be combined with each other without conflict. The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Fig. 1 illustrates a schematic diagram of an intelligent induction balanced compound machine according to some embodiments of the present disclosure. As shown in fig. 1, the intelligent induction balancing compound machine 100 according to some embodiments of the present disclosure includes a frame 110, a supply roller 101, and a receiving roller 109. The supply roller 101 is provided at one end of the frame 110, and the storage roller 109 is provided at the other end of the frame 110. The material to be compounded is wound on a supply roll 101. The compounded material is wound on a take-up roll 109.
An application roller 103 is provided between the supply roller 101 and the storage roller 109. The coating roller 103 is used to coat the adhesive on the material. An auxiliary coating roller 104 is provided above the coating roller 103. The auxiliary applicator roll 104 is used to provide support to the material during the coating process. An adhesive groove 105 is also provided below the application roller 103. The adhesive tank 105 contains an adhesive therein. The application roller 103 is brought into contact with the adhesive in the adhesive tank 105 so that the surface of the application roller 103 carries the adhesive thereon.
An adjusting device 106 may also be provided at one side of the coating roller 103. After the application roller 103 applies the adhesive by the adhesive groove 105, the excess adhesive can be removed by the adjustment device 106. Furthermore, the thickness of the glue can be controlled by adjusting the distance between the adjusting device 106 and the coating roller 103. If it is desired to form a thick adhesive layer, the adjusting device 106 can be easily fitted to the applying roller 103; if a thin adhesive layer is desired, the adjustment device 106 can be brought into close proximity with the applicator roll 103. In some embodiments, the adjustment device 106 can include a flap.
A flat brush 102 for flattening the material fed by the feed roller 101 may also be provided between the feed roller 101 and the application roller 103. Specifically, the flat brush 102 is disposed above a line connecting the supply roller 101 and the application roller 103, thereby enabling tension to be formed in the material. The material also has flexibility after leaving the supply roll 101, and the flat brush 102 can also release the flexibility of the material. In addition, the flat brush 102 is also able to sweep the surface of the material, making it easier for the material to composite. In some embodiments, the bristles of the flat brush 102 are tapered in the direction of travel of the material.
A thickness measuring instrument 107 for measuring the thickness of the adhesive applied to the material is also provided between the auxiliary applying roller 104 and the receiving roller 109. In some embodiments, the thickness gauge 107 is configured to measure the thickness of the adhesive at multiple points within the width of the material. In other embodiments, the thickness gauge 107 is configured to measure the thickness of the material across the width of the adhesive. In some embodiments, the thickness gauge 107 may include an optical sensor that calculates the thickness of the adhesive on the material by emitting an optical beam towards the material and receiving an optical beam reflected from the adhesive surface on the material and from the adhesive-to-material interface. In other embodiments, thickness gauge 107 may also include pairs of ultrasonic sensors disposed above and below the material. The thickness of the adhesive on the material is measured by transmitting ultrasonic waves between the pair of ultrasonic sensors. In still other embodiments, the thickness gauge 107 may comprise an ellipsometer that measures the thickness of the adhesive on the material by ellipsometry.
In some embodiments, the auxiliary applicator roll 104 is movable relative to the applicator roll 103 to adjust the size of the gap defined by the applicator roll 103 and the auxiliary applicator roll 104. The thickness of the adhesive on the material can be adjusted by adjusting the size of the gap defined by the coating roller 103 and the auxiliary coating roller 104.
In some embodiments, the smart induction balance compound machine according to the present disclosure further includes a cylinder and a swing arm wheel for the auxiliary coating roller 104, the swing arm wheel is located above the auxiliary coating roller 104, the swing arm wheel and the auxiliary coating roller 104 are connected through a swing arm, the cylinder is fixed on the frame 110, and an execution end of the cylinder is connected with the swing arm.
The cylinder, in response to a signal from the processing unit, the actuating end of the cylinder pushes the swing arm, which causes the auxiliary applicator roll 104 to swing left and right. The material enters from the supply roller 101, passes over the flat brush 102, then enters between the coating roller 103 and the auxiliary coating roller 104, then passes over the thickness measuring instrument 107 and the movable spraying device 108, the air cylinder pushes the swing arm to move so as to drive the auxiliary coating roller 104 to move, and the material is in a straight line when passing through the flat brush 102, the coating roller 103 and the receiving roller 109 according to the thickness of the material and the expected thickness of the adhesive, so that the adhesive pressing is uniform during gluing.
In some embodiments, the intelligent induction balance compound machine according to the present disclosure further includes an adjusting mechanism for the adjusting device, the adjusting mechanism includes an adjusting block and an adjusting screw, when the adjusting device needs to be adjusted, the adjusting screw is rotated, so that the adjusting block can slide back and forth to adjust the position of the adjusting device, after the adjusting mechanism is adjusted, the adjusting screw is fixed in the mounting screw hole for fixation, and the adjusting device is fixed on the adjusting block through a screw, so that the adjusting device can be replaced.
In some embodiments, the end of the adjusting device facing the coating roller 103 is beveled and may be made of rubber.
By adopting the technical scheme, the adjusting device is made of rubber, so that the coating roller 103 cannot be abraded.
In some embodiments, the smart induction balance compound machine according to the present disclosure further comprises a sizing metering mechanism including a magneto-electric sensor, wherein the magneto-electric sensor 71 includes an electric component and a magnetic component disposed inside the coating roll 103. The magnetic member is generally a permanent magnet, and is fixed to the application roller 103, and is accurately measured by a magnetoelectric sensor.
The smart induction balance complex machine 100 according to the embodiment of the present disclosure may further include a processing unit (not shown) that determines a spraying position and an adhesive spraying amount according to the thickness of the adhesive within the width range of the material measured by the thickness measuring instrument 107 and indicates the spraying position and the adhesive spraying amount to the mobile spraying device 108. In some embodiments, the processing unit determines a position corresponding to a minimum value of the thickness of the adhesive within the width of the material as the spraying position, and the processing unit determines the preliminary adhesive spraying amount according to a difference between the minimum value of the thickness of the adhesive within the width of the material and an average value of the thicknesses of the adhesive within the width of the material. In some embodiments, the processing unit may determine the amount of adhesive sprayed based on a previous spray location and a current spray location. In one embodiment, when the distance between the previous spray position and the current spray position is less than a preset value, the processing unit determines the adhesive spray amount as a product of the preliminary adhesive spray amount and a distance factor, wherein the distance factor is inversely proportional to the distance between the previous spray position and the current mapping position. This may result in a more uniform thickness of adhesive on the material.
In some embodiments, the processing unit also instructs the auxiliary applicator roll 104 to move according to the thickness of the adhesive on the material within the width of the material as measured by the thickness gauge 107. In one embodiment, the processing unit controls the auxiliary applicator roll 104 to move away from or close to the applicator roll 103 upon determining that the thickness of the adhesive on the material is less than or greater than a preset value.
A mobile spray coating device 108 is further provided between the thickness measuring instrument 107 and the storage roller 109. The mobile spraying device 108 is configured to be movable in a direction perpendicular to the traveling direction of the material and is used to spray the adhesive to the material. The mobile spraying device 108 moves to the spraying position according to the spraying position instructed by the processing unit and sprays the adhesive to the material according to the amount of adhesive sprayed instructed by the processing unit. In some embodiments, the mobile spray device 108 is driven by a linear motor. In one embodiment, the mobile spray device 108 is driven by voice coil electrodes.
In some embodiments, the mobile spray device 108 includes a central nozzle and a peripheral nozzle, wherein the peripheral nozzle is provided in plurality and the plurality of peripheral nozzles are disposed at fixed intervals around the central nozzle. The peripheral nozzles are arranged to spray a mist of adhesive. This may result in a more uniform binder being sprayed onto the material.
In some embodiments, the mobile spray device 108 can be provided in plurality, and a plurality of mobile spray devices 108 can be provided along the direction of travel of the material. The processing unit can control the plurality of mobile spraying devices 108 to spray different spraying positions on the material, so that the intelligent induction balance compound machine disclosed by the invention can be suitable for the condition that the traveling speed of the material is high.
In some embodiments, the intelligent induction balancing compound machine of the present disclosure further includes an input unit for inputting the type of material and the type of adhesive and transmitting the type of material and the type of adhesive to the processing unit. The processing unit determines the rotation speeds of the applicator roll and the auxiliary applicator roll and the size of the gap defined by the applicator roll 103 and the auxiliary applicator roll 104 according to the type of material and the type of adhesive. In some embodiments, the processing unit may have stored therein a predetermined correspondence between the type of material, the type of adhesive and the rotational speeds of the applicator roll 103 and the auxiliary applicator roll 104, and the size of the gap defined by the applicator roll 103 and the auxiliary applicator roll 104, such that the rotational speeds of the applicator roll 103 and the auxiliary applicator roll 104, and the size of the gap defined by the applicator roll 103 and the auxiliary applicator roll 104 may be determined from the predetermined correspondence when the type of material and the type of adhesive are received from the input unit. The processing unit controls the rotation of the coating roller 103 and the auxiliary coating roller 104 and controls the movement of the auxiliary coating roller 104 relative to the coating roller 103 according to the determined rotation speeds of the coating roller 103 and the auxiliary coating roller 104 and the size of the gap defined by the coating roller 103 and the auxiliary coating roller 104.
In some embodiments, the smart induction balancing compound machine of the present disclosure further comprises a display module for displaying the thickness of the adhesive coated on the material measured by the thickness gauge. In some embodiments, the display module may include a liquid crystal display, a digital tube, etc., however, it will be understood by those skilled in the art that the present disclosure is not limited thereto.
The intelligent induction balance compound machine according to the embodiment of the disclosure can form the adhesive with a set thickness on the material, and the adhesive on the material has a uniform thickness in the width direction of the material, so that the intelligent induction balance compound machine has the advantages of being more intelligent, quicker, more accurate and the like compared with other modes.
It will be understood by those skilled in the art that the foregoing embodiments are merely for clarity of illustration of the disclosure and are not intended to limit the scope of the disclosure. Other variations or modifications may occur to those skilled in the art, based on the foregoing disclosure, and are still within the scope of the present disclosure.
Claims (5)
1. The utility model provides a balanced compounding machine of intelligence response which characterized in that, balanced compounding machine of intelligence response includes:
a frame;
a supply roll disposed at a first end of the frame and configured to supply a material to be compounded;
a receiving roller disposed at a second end of the frame and configured to receive the material;
an application roller provided between the supply roller and the receiving roller and configured to apply an adhesive on the material;
an auxiliary applicator roll disposed above the applicator roll and configured to provide support to the material during application; the auxiliary coating roll can move relative to the coating roll to adjust the size of a gap defined by the coating roll and the auxiliary coating roll;
a flat brush provided above a line connecting the supply roller and the application roller and used for flattening the material, the bristles of the flat brush gradually increasing in a traveling direction of the material;
a movable spray device provided between the coating roller and the receiving roller, movable in a width direction perpendicular to a traveling direction of the material, and adapted to spray the adhesive to the material;
the balanced compounding machine of intelligence response still includes:
a thickness measuring instrument disposed between the coating roller and the mobile spraying device and measuring a thickness of the adhesive coated on the material within a width of the material;
the mobile spraying device moves and sprays the adhesive according to the thickness of the adhesive within the width range of the material measured by the thickness measuring instrument;
an adhesive groove is arranged below the coating roller, the adhesive groove contains adhesive, and the coating roller is in contact with the adhesive in the adhesive groove so as to enable the surface of the coating roller to be provided with the adhesive;
one side of the coating roller is provided with an adjusting device, and the thickness of the adhesive is controlled by adjusting the distance between the adjusting device and the coating roller;
the mobile spray device comprises a central nozzle and a plurality of peripheral nozzles arranged at fixed intervals around the central nozzle, the peripheral nozzles being arranged to spray a spray of adhesive;
the balanced compounding machine of intelligence response still includes: a processing unit that determines a position corresponding to a minimum value of the thickness of the adhesive within the width range of the material measured by the thickness measuring instrument as a spray position, determines a preliminary adhesive spray amount from a difference between the minimum value of the thickness of the adhesive within the width range of the material and an average value of the thickness of the adhesive within the width range of the material, and determines the adhesive spray amount as a product of the preliminary adhesive spray amount and a distance factor when a distance between a previous spray position and a current spray position is less than a preset value, and then indicates the spray position and the adhesive spray amount to the mobile spray device, the distance factor being inversely proportional to a distance between the previous spray position and the current spray position.
2. The intelligent induction balance compounding machine of claim 1, further comprising: an input unit for inputting the type of the material and the type of the adhesive and transmitting the type of the material and the type of the adhesive to the processing unit.
3. The intelligent induction balance compound machine as claimed in claim 2, wherein the processing unit determines the rotation speed of the coating roller and the auxiliary coating roller and the size of the gap defined by the coating roller and the auxiliary coating roller according to the type of the material and the type of the adhesive.
4. The intelligent induction balance compounding machine of claim 1, further comprising: a display module for displaying the thickness of the adhesive coated on the material measured by the thickness measuring instrument.
5. The intelligent induction balance compounding machine of claim 1, wherein the thickness gauge comprises an ellipsometer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810646269.5A CN108943971B (en) | 2018-06-21 | 2018-06-21 | Intelligent induction balance compound machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810646269.5A CN108943971B (en) | 2018-06-21 | 2018-06-21 | Intelligent induction balance compound machine |
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| CN108943971A CN108943971A (en) | 2018-12-07 |
| CN108943971B true CN108943971B (en) | 2021-03-16 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984873A (en) * | 2015-06-12 | 2015-10-21 | 合肥京东方光电科技有限公司 | Coating method and coating device |
| CN106608053A (en) * | 2015-10-22 | 2017-05-03 | 徐荣俊 | Production method of prepreg for light composite material |
| CN206486089U (en) * | 2017-01-30 | 2017-09-12 | 温州市春园彩印厂（普通合伙） | A kind of coating complex machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0969940B1 (en) * | 1997-12-20 | 2003-08-20 | POHANG IRON & STEEL CO., LTD. | Apparatus for lubricating edge dam in twin-roll type strip casting machine, and method therefor |
| JP5169395B2 (en) * | 2008-04-07 | 2013-03-27 | トヨタ自動車株式会社 | Coating apparatus and coating method |
| CN101433888B (en) * | 2008-11-14 | 2012-05-23 | 北京星和众工设备技术股份有限公司 | Roll coating mechanism of flow painting type single sheet of metal board |
| CN106269403A (en) * | 2016-08-05 | 2017-01-04 | 京东方科技集团股份有限公司 | A kind of glue device |
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2018
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984873A (en) * | 2015-06-12 | 2015-10-21 | 合肥京东方光电科技有限公司 | Coating method and coating device |
| CN106608053A (en) * | 2015-10-22 | 2017-05-03 | 徐荣俊 | Production method of prepreg for light composite material |
| CN206486089U (en) * | 2017-01-30 | 2017-09-12 | 温州市春园彩印厂（普通合伙） | A kind of coating complex machine |
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| CN108943971A (en) | 2018-12-07 |
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