CN108943419A - Based on the concrete continuous stirring pumping control system of 3D printing and control method - Google Patents

Based on the concrete continuous stirring pumping control system of 3D printing and control method Download PDF

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Publication number
CN108943419A
CN108943419A CN201811082620.9A CN201811082620A CN108943419A CN 108943419 A CN108943419 A CN 108943419A CN 201811082620 A CN201811082620 A CN 201811082620A CN 108943419 A CN108943419 A CN 108943419A
Authority
CN
China
Prior art keywords
printing
outlet
siccative
mortar
printer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811082620.9A
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Chinese (zh)
Inventor
彭建伟
唐洁
王仲汉
黄海
元强
刘洋
姚佳楠
汪志勇
陈娟
于建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Anjui Engineering Material Technology Co Ltd of CTCE Group
Original Assignee
China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Anjui Engineering Material Technology Co Ltd of CTCE Group
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Tiesiju Civil Engineering Group Co Ltd CTCE Group, Anjui Engineering Material Technology Co Ltd of CTCE Group filed Critical China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Priority to CN201811082620.9A priority Critical patent/CN108943419A/en
Publication of CN108943419A publication Critical patent/CN108943419A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/02Controlling the operation of the mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/001Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/02Controlling the operation of the mixing
    • B28C7/028Controlling the operation of the mixing by counting the number of revolutions performed, or by measuring the mixing time

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

One kind being based on the concrete continuous stirring pumping control system of 3D printing and control method, can solve the lower technical problem of traditional 3D printing building element efficiency.Including siccative elevator, mortar mixer and mortar pump, the water inlet pipe being connect respectively with control cabinet, the water inlet pipe is connect by solenoid valve with control cabinet, the entrance of the siccative elevator connects feed bin, the connection of the entrance of the siccative lift outlet and mortar mixer, the outlet of the mortar mixer is connect with mortar pump, the top of the entrance of mortar mixer is arranged in the water outlet of the water inlet pipe, it further include 3D printer, the outlet of the mortar pump is connect with the entrance of the 3D printer, and the 3D printer is also connect with control cabinet.The present invention solves the contradiction between the setting time of traditional 3D printing material and printing height, leads to the technical problem that printing effect is lower, and effectively improve the situation that the degree of automation in the prior art is low, big to labour personnel demand amount, production efficiency is low.

Description

Based on the concrete continuous stirring pumping control system of 3D printing and control method
Technical field
The present invention relates to the realm of building construction, and in particular to one kind is based on the concrete continuous stirring pumping control of 3D printing System.
Background technique
3D printing technique is the emerging manufacturing technology gradually risen the late 1980s, is one kind with digital mould Based on type, with computer autocontrol technique, the quick manufacturing process of 3D solid is constructed by layer-by-layer printing type, again Claim increasing material manufacturing.With the continuous development of China's building industrialization and information technology, 3D printing Building technology is building industrialization Development provides new selection, and relative to traditional construction mode, concrete 3D printing has the advantage of environmental protection, energy conservation and safety, The upgrading and transition of building industry can be promoted.
However, Manual material feeding is unable to meet production demand as 3D printing building element size is increasing, efficiency is lower And printed material has easily that solidification putty, the easy failure of feeding system can not continuous feeding, feeding system the degree of automation be low, feed The problems such as precision is difficult to control automatically continuously stirs production line so establishing, it is ensured that the non-condensing blocking of feeding system, material are protected Good workability is held, is correlative technology field urgent problem.
Summary of the invention
It is proposed by the present invention a kind of based on the concrete continuous stirring pumping control system of 3D printing, traditional 3D can be solved and beaten Print the lower technical problem of building element efficiency.
To achieve the above object, the invention adopts the following technical scheme:
One kind being based on the concrete continuous stirring pumping control system of 3D printing, and the siccative including connecting respectively with control cabinet is promoted Machine, mortar mixer and mortar pump, water inlet pipe, the water inlet pipe are connect by solenoid valve with control cabinet, the siccative elevator Entrance connect feed bin, the entrance of the siccative lift outlet and mortar mixer connects, the outlet of the mortar mixer It is connect with mortar pump, it further includes 3D printer that the top of the entrance of mortar mixer, which is arranged in, in the water outlet of the water inlet pipe, institute The outlet for stating mortar pump is connect with the entrance of the 3D printer, and the 3D printer is also connect with control cabinet.
It further, further include weighing system, the weighing system is arranged between siccative elevator and mortar mixer, The specific weighing system is connect with the entrance of siccative lift outlet, the outlet of water inlet pipe and mortar mixer respectively, institute Weighing system is stated also to connect with control cabinet.
Further, the weighing system includes that siccative claims to claim with water, and the outlet of the siccative elevator claims to connect with siccative Logical, the outlet of the water inlet pipe claims to be connected to water.
Further, the water inlet pipe is provided with flow of digit display control valve.
Further, movable baffle is arranged in the outlet of the mortar mixer.
One kind is based on the concrete continuous stirring of 3D printing and pumping control method, comprising the following steps:
S1, the production force value for determining 3D printer, and according to the production force value of 3D printer converse dry mash, water Usage amount;
S2, the dry mash is put into feed bin, is transported in mortar mixer by siccative elevator;
S3, setting control cabinet, weigh quantitative powder material, while controlling the inlet of water, in mortar when setting at interval of the time as T Make dry mash and water mix uniform in blender;
The storage bin of 3D printer is pumped to after the completion of S4, stirring by mortar pump, wherein when the process total linear spacing of each circulation Between be T;
It is arranged after the completion of S5, printing by control cabinet, stops siccative charging, is continued to keep water inlet, complete mortar mixer, mortar The cleaning of pump and 3D printer.
As shown from the above technical solution, of the invention based on the concrete continuous stirring pumping control system dress of 3D printing Setting mainly includes siccative elevator, water inlet pipe, vertical mortar mixer, mortar pump, control cabinet, wherein siccative elevator top The scale in portion can directly be dosed to mortar mixer after the completion of weighing, have the function of that quantitative timing weighs upper siccative;Setting exists Flow of digit display control valve on vertical mortar mixer has the function of intaking at regular time and quantity;Stir motor spindle can windowing, Have the function of timing agitation and discharging will be into siccative, water inlet, stirring, discharging, pump finally under the centralized control of control cabinet The function integration sent, realization are stirred and are pumped at regular time and quantity, and can making 3D printer, continuously uninterruptedly feed completes building element Print job, is different from traditional small-sized mixing station equipment, this set system can effectively solve the condensation of traditional 3D printing material Contradiction between time and printing height also efficiently solves the problems, such as that current 3D structures single printing is a lower height of, and Effectively improve the situation that the degree of automation in the prior art is low, big to labour personnel demand amount, production efficiency is low.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is control cabinet control block diagram of the invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.
As shown in Figure 1, based on the concrete continuous stirring pumping control system of 3D printing described in the present embodiment, including point Siccative elevator 2, mortar mixer 3 and mortar pump 5, the water inlet pipe 6 not connecting with control cabinet, the water inlet pipe 6 pass through electromagnetism Valve is connect with control cabinet, and the solenoid valve is specially flow of digit display control valve.
The entrance of the siccative elevator 2 connects feed bin 1, the entrance of siccative elevator 2 outlet and mortar mixer 3 Connection, the outlet of the mortar mixer 3 are connect with mortar pump 5, and the mortar pump 5 has the function of that timing pumps.It is described into The top of the entrance of mortar mixer 3 is arranged in the water outlet of water pipe 6, further includes 3D printer 7, the outlet of the mortar pump 5 It is connect with the entrance of the 3D printer 7, the 3D printer 7 is also connect with control cabinet.
It further include weighing system, the weighing system is arranged between siccative elevator 2 and mortar mixer 3, specifically The weighing system is connect with the entrance of the outlet of siccative elevator 2, the outlet of water inlet pipe 6 and mortar mixer 3 respectively, the title Material system is also connect with control cabinet.
The weighing system include siccative claim 41 and water claim 42, the outlet of the siccative elevator 3 claims 41 to be connected to siccative, The outlet of the water inlet pipe 6 claims 42 to be connected to water.It can be understood that the present invention can be direct after the completion of being weighed by weighing system It is dosed to vertical mortar mixer, has the function of that quantitative timing weighs uninterruptedly upper siccative.
Movable baffle is arranged in the outlet of the mortar mixer 3, has the function of that timing agitation and discharging, mortar completion are stirred Directly it can enter mortar pump by bottom blowing after mixing.
As shown in Fig. 2, the control cabinet of the embodiment of the present invention passes through control siccative elevator, running water pipe solenoid valve, siccative Title, water claim, vertical mixer and mortar pump control the function into siccative, water inlet, stirring, discharging, pumping in turn, realize that timing is fixed Amount stirs and pumps 3D printing material.
The specific rate-determining steps of the embodiment of the present invention are as follows:
The productivity range of 3D printer rationally is deduced, and assumes that 3D printer productivity is 25L/10min;
According to the productivity of 3D printer, the usage amount of convert dry mash, water mixes and stirs the 3D printing concrete material needs of 25L Dry mash 50Kg, water 7Kg (guarantee that the guarantor of 3D printing mortar collapses the time for 10min, i.e. the jumping table fluidity of 3D printing mortar exists Loss in 15min is less than 10mm);
Dry mash is put into feed bin, is transported in blender by dry mash elevator, is arranged by control cabinet, every 10min claims Measure 50Kg dry mash;Every 10min is controlled into 7Kg water by flowmeter simultaneously.Dry mash and water the mix 3min in blender, are stirred The storage bin of 3D printer is pumped to after the completion of mixing by mortar pump, wherein the total linear spacing of each cyclic process is 10min;It can be with Accurately complete the mortar of every 10min printing 25L;Continuous printing 2h, printing height is more than 2m, and bottom is without obvious deformation, printing Face is smooth.
It is arranged after the completion of printing by control cabinet, stops siccative charging, continue to keep water inlet, completes vertical mortar stirring The cleaning of machine, pump and 3D printer storage bin, printing port.This set system realizes the full automation of 3D printing substantially, liberation Productivity, reduces production cost, improves production efficiency.
Continuous mixing and pumping system are not used, only with the individual identical 3D printer of artificial feed mode, Need at least two workers to be uninterruptedly fed, and worker's discharging, feed including shipping time just more than 10min, and due to people For the uncontrollability of time, so it is up to 25L/20min using the productivity of the 3D printer of the method for artificial loading, with Guarantor is collapsed for time 20min.By taking every 20min prints 25L as an example, when printing to 1h, due to bottom deformation, entire 3D printing Structures collapse, and printing surface out-of-flatness.So this continuous stirring system not only increases production efficiency, identical 3D is beaten Print machine productivity has been increased to 25L/10min from 25L/20min, and has saved the artificial of feeding, also reduces printing and collapses A possibility that failure.
Compared to the concrete continuous stirring of 3D printing cleaned automatically and pumping production line, by the way of being manually fed Individual identical 3D printer needed at the end of printing worker hold water pipe cleaning, increase cleaning difficulty, also increase Cost of labor.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.

Claims (6)

1. one kind is based on the concrete continuous stirring pumping control system of 3D printing, the siccative including connecting respectively with control cabinet is mentioned Machine (2), mortar mixer (3) and mortar pump (5), water inlet pipe (6) are risen, the water inlet pipe (6) is connected by solenoid valve and control cabinet It connects, the entrance of the siccative elevator (2) connects feed bin (1), siccative elevator (2) outlet and mortar mixer (3) Entrance connection, the outlet of the mortar mixer (3) are connect with mortar pump (5), and the water outlet of the water inlet pipe (6) is arranged in sand Starch the top of the entrance of blender (3), it is characterised in that: it further include 3D printer (7), the outlet of the mortar pump (5) and institute The entrance connection of 3D printer (7) is stated, the 3D printer (7) also connect with control cabinet.
2. according to claim 1 be based on the concrete continuous stirring pumping control system of 3D printing, it is characterised in that: also Including weighing system, the weighing system is arranged between siccative elevator (2) and mortar mixer (3), the specific title Material system is connect with the entrance of siccative elevator (2) outlet, the outlet of water inlet pipe (6) and mortar mixer (3) respectively, the title Material system is also connect with control cabinet.
3. according to claim 2 be based on the concrete continuous stirring pumping control system of 3D printing, it is characterised in that: institute Stating weighing system includes that siccative claims (41) and water to claim (42), and the outlet of the siccative elevator (3) claims (41) to be connected to siccative, institute The outlet for stating water inlet pipe (6) claims (42) to be connected to water.
4. according to claim 1 be based on the concrete continuous stirring pumping control system of 3D printing, it is characterised in that: institute It states water inlet pipe (6) and is provided with flow of digit display control valve.
5. according to claim 1 be based on the concrete continuous stirring pumping control system of 3D printing, it is characterised in that: institute Movable baffle is arranged in the outlet for the mortar mixer (3) stated.
6. one kind is based on the concrete continuous stirring of 3D printing and pumping control method, it is characterised in that: the following steps are included:
S1, the production force value for determining 3D printer, and according to the production force value of 3D printer converse dry mash, water Usage amount;
S2, the dry mash is put into feed bin (1), is transported in mortar mixer (3) by siccative elevator (2);
S3, setting control cabinet, weigh quantitative powder material, while controlling the inlet of water, in mortar when setting at interval of the time as T Keep dry mash and water mix uniform in blender (3);
The storage bin of 3D printer (7) is pumped to after the completion of S4, stirring by mortar pump (5), wherein the process of each circulation is total Interval time is T;
S5, printing by control cabinet setting, stop siccative charging after the completion, continue to keep intaking, completion mortar mixer (3), The cleaning of mortar pump (5) and 3D printer (7).
CN201811082620.9A 2018-09-17 2018-09-17 Based on the concrete continuous stirring pumping control system of 3D printing and control method Pending CN108943419A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811082620.9A CN108943419A (en) 2018-09-17 2018-09-17 Based on the concrete continuous stirring pumping control system of 3D printing and control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811082620.9A CN108943419A (en) 2018-09-17 2018-09-17 Based on the concrete continuous stirring pumping control system of 3D printing and control method

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109514688A (en) * 2019-01-21 2019-03-26 齐鲁工业大学 A kind of novel 3D printing spray head that can be cleaned automatically and control method
WO2021221545A1 (en) * 2020-04-28 2021-11-04 Общество С Ограниченной Ответственностью "Амт" Straight-flow extruder for building mixes
CN114080310A (en) * 2019-06-26 2022-02-22 圣戈班韦伯公司 System for manufacturing mortar-based elements

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CN1718406A (en) * 2005-07-15 2006-01-11 清华大学 Production method of full continuous concrete and its system
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109514688A (en) * 2019-01-21 2019-03-26 齐鲁工业大学 A kind of novel 3D printing spray head that can be cleaned automatically and control method
CN114080310A (en) * 2019-06-26 2022-02-22 圣戈班韦伯公司 System for manufacturing mortar-based elements
WO2021221545A1 (en) * 2020-04-28 2021-11-04 Общество С Ограниченной Ответственностью "Амт" Straight-flow extruder for building mixes

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