CN108943365A - A kind of exquisiteness precast concrete production line - Google Patents
A kind of exquisiteness precast concrete production line Download PDFInfo
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- CN108943365A CN108943365A CN201811001724.2A CN201811001724A CN108943365A CN 108943365 A CN108943365 A CN 108943365A CN 201811001724 A CN201811001724 A CN 201811001724A CN 108943365 A CN108943365 A CN 108943365A
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- concrete
- rail
- track
- die station
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 83
- 239000011178 precast concrete Substances 0.000 title claims abstract description 50
- 239000004567 concrete Substances 0.000 claims abstract description 107
- 239000000463 material Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 230000035939 shock Effects 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 7
- 238000000227 grinding Methods 0.000 claims description 7
- 230000015271 coagulation Effects 0.000 claims description 6
- 238000005345 coagulation Methods 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 21
- 238000010924 continuous production Methods 0.000 description 12
- 230000001965 increasing effect Effects 0.000 description 10
- 239000000047 product Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 241000209094 Oryza Species 0.000 description 4
- 235000007164 Oryza sativa Nutrition 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 235000009566 rice Nutrition 0.000 description 4
- VIKNJXKGJWUCNN-XGXHKTLJSA-N norethisterone Chemical compound O=C1CC[C@@H]2[C@H]3CC[C@](C)([C@](CC4)(O)C#C)[C@@H]4[C@@H]3CCC2=C1 VIKNJXKGJWUCNN-XGXHKTLJSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A kind of exquisiteness precast concrete production line, there is the track along longitudinal straight line setting rail, the rail of track is the rail of two or more side by side parallel setting, die station is set between two adjacent rail, the concrete track beam of track wraps rail lower part, die station is to be longitudinally continuous concrete die station, and concrete die station is linked together with concrete track beam.The track of the side by side parallel setting, is all arranged the Operation Van for making precast concrete per two adjacent rail, Operation Van is arranged in the vertical direction the work machine that downward operation is arranged.The present invention is reduced in occupied space, and utilization of area rate greatly improves, greatly reduces the cost of precast concrete production line, improve the utilization rate of production line, it is easier to form high-precision production line, produce high-precision precast concrete.
Description
Technical field
Exquisite precast concrete production line is continuous production concrete product, such as the coagulation of continuous production assembled architecture
The production line that the production facility and equipment of native prefabricated components are constituted, especially can accurately control precision, may be implemented standardization,
Automatic assembly line.
Background technique
A kind of concrete material transfering device and prefabricated component that Chinese utility model patent (patent No. 2017211915728) is recorded
Production line, including die station, concrete transportation device, conveying track, distribution device, concrete material transfering device, the conveying track
Extend the predeterminated position in cloth area by mixing plant, the concrete transportation device is arranged on the conveying track and can be along described
The top of the die station is arranged in conveying track movement, the distribution device, and the concrete transportation device can be in cloth area
By in the transhipment hopper of the concrete discharging of loading to the concrete material transfering device, the concrete material transfering device is movable to
Feed supplement operation is carried out to it at the distribution device.The setting of these die station, conveying track, distribution device and track, be all
Existing place ground setting, mutual position accuracy relationship is not accounted for, setting up procedure does not have benchmark, so that the phase after setting
Mutual positional relationship inaccuracy, especially with process, does not constrain accurately, by the stress that environmental change is influenced and is used, shape
It is conjugated at deformation, largely effects on the complexity of operation, so that the prefabricated component deviation of production is very big, also increase the difficulty of assembly, no
The exquisite product built and building can be formed.It if track is arranged on ground, is used in such a way that ground is arranged in existing rail
Railway spike is fixed with ground, and the scale error of setting is very big, and error is at five millimeters or more；Plus in use process forced position
Deformation, is influenced to expand with heat and contract with cold by variation of ambient temperature, also forms lateral position deformation.What this resulted in walking in orbit sets
Standby, walking position application condition is big, and for equipment in operating process, the accuracy of operation is excessively poor, and people's auxiliary operation must be leaned on
Amendment, the randomness of the operation of people do not ensure that form accurate preform product, the error of product also all five millimeters with
On.Especially one, front prefabricated component operating process, the positioning of equipment operation position, the position of material, due to uncommon essence
True benchmark all cannot function as the reference of next same prefabricated component precise manipulation, so that the randomness of operation is very big, it is same prefabricated
Part product discrepancy difference is very big, and precision is very low, is hardly formed exquisite construction.
Summary of the invention
In order to accurately build precast concrete and assembled architecture, accurate positioning operation and can accurately repeat
Operation makes high-precision precast concrete, and the present invention provides a kind of exquisite precast concrete production line.
Exquisite precast concrete production line of the invention has the track along longitudinal straight line setting rail, the steel of track
Rail is the rail of two or more side by side parallel setting, and die station is arranged between two adjacent rail, it is characterised in that:
The concrete track beam of track wraps rail lower part, and die station is to be longitudinally continuous concrete die station, concrete die station with
Concrete track beam is linked together.Concrete is generally armored concrete.Best rail lower part, which is sat, to be placed on Steel bar rack, and altogether
It is fixed with by concrete, Steel bar rack and concrete collectively form track girder.It is horizontal plane above concrete die station.It is longitudinally continuous
Concrete die station, can be used for being arranged plurality of specifications mold and make plurality of specifications precast concrete, greatly improve
The utilization rate of production line and die station.Die station is set between two adjacent rail, it can be according to existing mode, each
From between independent two rail, die station is set, and a die station to be arranged again then will be separately provided two rail at this again
Die station two sides.Die station is set between two adjacent rail of the invention, preferably rail be two or more (three, four,
Five ...) side by side parallel setting, die station is all set between adjacent two rail, not only substantially increases space in this way
Utilization rate saves track, reduces costs；When the track and location of rail relationship and setting precision on each die station and respective both sides
The process experience and data that the operation that prefabricated component makes all in same range a, die station obtains, so that it may repeat under
The operation of the prefabricated component production of one and other die station is repeated, and can be greatly improved the efficiency of operation, more be guaranteed high-precision
High-precision prefabricated component is worked continuously and produced to degree.The present invention is preferably that such concrete die station and concrete track beam connect
It is integrated, and the track formed is parallel to each other with die station, and is mutually located stable high-precision positioning easy to form, and can protect
Hold mutual high-precision positional relationship.Especially mold is in the plane that a die station is arranged in longitudinal arrangement, so that it may be arranged
At same condition, same accuracy, the process experience and data that the operation of prefabricated component production obtains in front, so that it may repeat under
The operation of one and the production of later prefabricated component is repeated, and can be greatly improved the efficiency of operation, more be guaranteed high-precision company
Continue operation and produce high-precision prefabricated component, and advantageously forms automatic assembly line.Setting production is concrete prefabricated on rail
The facility of part, facility can carry out continuous operation along track, and can guarantee the vertical precision of facility setting and operation.Institute
The Operation Van for making precast concrete is all arranged per two adjacent rail in the rail for the side by side parallel setting said.
Operation Van is the rail vehicle with work machine.Operation Van is along the work machine that downward operation can be arranged with longitudinal arrangement.
Work machine includes concrete spreader, concrete vibrator, and concrete shocks plate, and Plane surface grinding machine can also be reinforcing bar laydown machine
Device, reinforcing bar binding machine etc..Operation Van can also have cross track, and cross track is provided with the concrete spreader laterally walked
Or the concrete vibrator laterally walked or the Plane surface grinding machine laterally walked.
Concrete die station is linked as being integrated with concrete track beam, after the concrete has set, can guarantee mutual alignment
Stability will not be deformed under normal external force, will not be displaced；In the case where variation of ambient temperature, steel also can guarantee
Rail can only be in straight line longitudinal extension, no longer lateral displacement.The positioned parallel of track and die station is ensured that in this way, and ensure that steel
The vertical positioning of the walking arrangement being arranged on rail.Mold in die station can also be set in this way with tracks positioned, without acting
It first crosses, such as with rail side or the side or end face of the side positioning mold of track girder, the upper surface of the upper surface of rail and die station
It equally can be with the upper surface of positioning mold and measurement height.Setting forms mold in this way in die station, as long as using die station plane as water
The template of two sides is arranged, on the basis of die station upright position or the upright position of track just in flat benchmark on the basis of parallel track
Two Side Templates of setting can be positioned, ensure that the convenience and accuracy of positioning, it is not necessary to using other benchmark scribing line and device.
It can be convenient the quick positioning for carrying out mold and production operation.As long as guaranteeing the precision and rail of parallel position between track and die station
The linearity precision in road, on the basis of above-mentioned track or die station, setting template and production prefabricated component just easily guarantee mould
The precision of plate and production prefabricated component, repetition produces same high-precision prefabricated component, and ensure that prefabricated component installation accuracy and build
Build the construction precision of object.In high precision above smooth die station, it can as the bed die of mold, with side form, end mould and other are different
Pattern collectively forms mold, can also directly position in die station horizontal plane and install mold, realizes quickly exquisite setting mold, greatly
Production efficiency is improved greatly, greatly reduces production cost.Making molding precast concrete without movement, also not in this way
With (such as steam heating) maintenance is individually heated, it is greatly saved energy consumption, walking arrangement and all operation machines can be
Accurately setting and operation on track.Continuously arranged mold quantity-produced prefabricated component natural curing is solidified to prescribed strength,
The building site for being sent to and using can be demoulded on the spot to be installed, and do not need individually to store storage location, process is greatly saved
And using area.
The present invention on the basis of above scheme, preferably when making track girder and fixed setting rail, sit by rail lower part
It is placed on Steel bar rack, and is fixed jointly by concrete, Steel bar rack and concrete collectively form the track girder of rail.So more
Can facilitate guarantee setting track accuracy, and guarantee use process and it is affected by environment under, it is ensured that location of rail precision.It is mixed
Solidifying two rail of clay model platform, which can be convenient, is arranged Operation Van, and Operation Van is arranged in the vertical direction the working rig that downward operation is arranged
Device.It is all to be arranged on the basis of stable rail, so also ensuring Operation Van and operation due to Operation Van and work machine
The opposite mold on the basis of die station of machine location energy accuracy is operated, and operating accuracy is higher, and can be carried out accurate
Repetitive work, favorably realize standardization and automation.Work machine includes concrete spreader, and concrete vibrator mixes
Solidifying soil shocks plate, and Slicking apparatus can also be the machine for being laid with reinforcing bar, reinforcing bar binding machine etc...Production line of the invention in this way,
To realize automation and providing a continuous accurate operation basis for automatic operation equipment.Due to rail, die station, track
Beam can form the basis of integrated concrete, and a group job vehicle and work machine can be set in two rail, if simultaneously
Row, which increases a track, can increase a die station, form an increased production line, and so on, increase a rail side by side
Road can increase a die station, and an increased production line.Track and track girder quantity can be greatlyd save, in this way to reach
To a plurality of production line intensively produced.
The present invention compared with the prior art, reduced, utilization of area rate by the same production-scale occupied space of production line
It greatly improves, greatly reduces the cost of precast concrete production line, improve the utilization rate of production line, it is easier to be formed high
The production line of precision produces high-precision precast concrete；Production line production operation process, before can simplify mold setting
Scribe step, it is easier to control mold setting and accurate setting, the operation of operation has been easier benchmark progress, operation
Accuracy greatly improves.The previously experience and control precision way and data of production prefabricated component operation process, may be reused
Prefabricated component operation process is produced to back, greatly improves the efficiency for operation of working continuously, quick duplication of production goes out exquisite coagulation
Native prefabricated component can more accurately hold production accuracy；Production line of the invention is that operating equipment is standardized, automates, is
Systemization provides a continuous accurate operational support.
Detailed description of the invention
Attached drawing illustrates a kind of exquisite precast concrete production line cross-sectional view of the invention, wherein Fig. 1 shows
The cross-sectional view of this exquisite precast concrete seven lines of production line, Fig. 2 illustrate that this exquisiteness is concrete prefabricated
The cross-sectional view of four lines of part production line is omitted the Operation Van being arranged on the production line of middle section in this two figures
And work machine；Fig. 3 illustrates the cross-sectional view of the independent line of this exquisite precast concrete production line, Fig. 4 table
Show that this band lifting shocks Operation Van and the exquisiteness precast concrete production line cross-sectional view of plate；With reference to the accompanying drawing
Example is to further instruction of the present invention.
Specific embodiment
Embodiment 1
A kind of exquisite precast concrete production line of the invention, is shown in Fig. 1, eight rail 2 for having side by side parallel to be arranged, steel
Rail is in line along longitudinal, and the track length that every rail is formed is 200 meters.It is arranged between rail and rail positioned parallel
Die station forms the die station of seven longitudinal directions, constitutes and the die station for being longitudinally continuous plane is arranged between adjacent two rail, and
Seven precast concrete production lines side by side are constituted, six rail and track girder is saved, takes full advantage of track resources,
Reduce the horizontal space that production line occupies.Die station is longitudinal 200 meters long of flat concrete die station, and the levelness above die station is inclined
Difference is, less than 1 millimeter/3 meters, the width of die station is 5 meters.Concrete track beam wraps rail lower part and constitutes track structure.
The concrete track beam and concrete die station of fixed rail are integrated 1, and the rail lower part of longitudinal lineal layout is wrapped on
In concrete track beam, and constitute the structure that rail, track girder, die station are connected.This makes track and concrete die station
It is linked together securely.The straightness of every bar steel path and track girder is less than 1 millimeter/200 meters.Such production line, in mould
The mold of continuous production prefabricated component is set on platform, it can it is 40, mold of 5 meters that width, which is arranged, less than 5 meters, length,
20, mold that length is 10 meters can be arranged, 25, mold that length is 8 meters can also be arranged, more can be set
Length is 33, mold of 6 meters.Material is thus formed general preform production lines, it is not necessary to a kind of prefabricated component setting one of specification
Production line, improves the utilization rate of production line.Bottom surface in mould ensures that levelness is the side form less than 1 millimeter/3 meters
Using track as benchmark measure setup, so that it may guarantee that parallel misalignment is less than 1 millimeter/200 meters.Same end mould is using track as base
Quasi- vertical measurement setting, so that it may guarantee that straightness deviation is less than 1 millimeter/10 meters.On rail be arranged operating equipment 3-1,
3-2,3-4,3-7, operating equipment (such as with the material distributing machine 4 of hopper) are poured concrete formation into mold along track, are just connected
Continuous production precast concrete, the precast concrete top and bottom levelness deviation produced are the lateral ends less than 1 millimeter/3 meters
Face straightness deviation is less than 1 millimeter/5 meters, it can be ensured that the accuracy of precast concrete.
Embodiment 2
A kind of exquisite precast concrete production line of the invention, is shown in Fig. 2, five rail 2 for having side by side parallel to be arranged, often
Bar rail wraps rail lower part, two adjacent rail along longitudinal setting that is in line, the concrete track beam of track
Between die station with rail positioned parallel is set, form the die station of four longitudinal directions.Die station is to be longitudinally continuous horizontal plane to mix
Clay model platform is coagulated, the levelness deviation above die station is less than 1 millimeter/3 meters.The concrete track beam and concrete mould of fixed rail
Platform is integrated 1, the concrete track beam that rail lower part is wrapped and be connected so that track and concrete die station are secured
Ground is linked together.The straightness deviation of track and rail is less than 1 millimeter/200 meters.Continuous production prefabricated component is set in die station
Mould, the bottom surface of mould ensure that levelness deviation be less than 1 millimeter/3 meters, side form is using track as benchmark measure setup, just
It can guarantee that parallel misalignment is less than 1 millimeter/10 meters.Same end mould is arranged by benchmark vertical measurement of track, so that it may protect
Demonstrate,proving the depth of parallelism is less than 1 millimeter/10 meters.First article, Article 2, Article 4 and the 5th rail length are 200 meters, Article 3 rail
Length is 196 meters, and group job vehicle 3-1,3-2, a 3-4 is arranged per two adjacent rail, forms Operation Van and is arranged in track
On, 4 meters are longitudinally occupied in track.The die station of four longitudinal directions is formd, correspondence first, Article 4 die station are 200 meters long, and second
Item, Article 3 die station are 196 meters long, to be longitudinally continuous horizontal plane concrete die station.Thus constitute four close appositions
Precast concrete production line.Work machine 4 is set in Operation Van, such as can be material distributing machine or vibrator or Plane surface grinding machine.
Operation Van then shocks pressing in walking process, elder generation's cloth concrete into first mold from material distributing machine on concrete
Molding, the upper surface of reshaping polish, and are fabricated to first prefabricated component.Then aforesaid operations operation is carried out in second mold,
It is fabricated to second prefabricated component.And so on, it is carried out continuously subsequent prefabricated component production, carries out continuous production precast concrete
Operation.The precast concrete top and bottom levelness deviation produced is less than 1 millimeter/3 meters, and side end straightness deviation is
Less than 1 millimeter/5 meters, it can be ensured that the accuracy of precast concrete.First, the die station of Article 4 production line mould is first set
Tool is first arranged Operation Van and walks and make prefabricated component, and then die station and operation can be arranged in Article 2, Article 3 production line
Vehicle, and operation of walking also starts from prefabricated component.First, the operating process of Article 4 production line first carried out and the number of acquirement
According to for subsequent operation and operation data foundation, high quality qualified products are produced in repetition, are produced as Article 2, Article 3
Line operation and operation data foundation, all production lines repeat to produce high quality qualified products.Article 2, Article 3 production line
The precast concrete top and bottom levelness deviation produced is less than 1 millimeter/3 meters, and side end straightness deviation is less than 1
Millimeter/5 meters, it can be ensured that the accuracy of precast concrete.
Embodiment 3
A kind of exquisite precast concrete production line of the invention, is shown in Fig. 3, has along the setting of longitudinal straight line side by side parallel
Two rail 2, two rail spacing are 4 meters.Die station with rail positioned parallel is set between rail, forms a longitudinal direction
Die station, die station length be 300 meters, width be 3.6 meters.The length of every rail is 320 meters.Die station is to be longitudinally continuous horizontal plane
Concrete die station, the levelness deviation above die station are less than 0.8 millimeter/3 meters.The concrete track beam and coagulation of fixed rail
Clay model platform is integrated 1, and rail lower part is wrapped in concrete track beam, and sits and be placed on arrangement in concrete track beam
Track is constituted on Steel bar rack, but also track is linked together securely with concrete die station, and but also rail and coagulation
Clay model platform is connected.The straightness deviation of track is less than 1 millimeter/300 meters.Continuous production 3.3 meters × 5 is set in die station
Rice × 0.3 meter of prefabricated component mould, the bottom surface of mould ensure that levelness deviation is less than 1 millimeter/3 meters, and side form is with track
Reference measurement setting, so that it may guarantee that parallel misalignment is less than 1 millimeter/10 meters.Same end mould is vertically surveyed on the basis of track
Amount setting, so that it may guarantee that straightness deviation is less than 1 millimeter/10 meters.Two tracks are arranged a group job vehicles 3, in Operation Van
Work machine 4 is set, and work machine is the binding reinforcing bar machine successively arranged, material distributing machine, vibrator.The verticality of Operation Van is inclined
Poor 0.5 millimeter/3 meters, above-mentioned work machine operation downward in Operation Van, so that it may guarantee perpendicularity deviation less than 0.9 milli
Rice/3 meters.Operation Van then shakes on concrete in walking process, elder generation's cloth concrete into first mold from material distributing machine
Pressing molding is smash, the upper surface of reshaping polishes, and is fabricated to first prefabricated component.Then aforesaid operations are carried out in second mold
Operation is fabricated to second prefabricated component.And so on, it is carried out continuously subsequent prefabricated component production, carries out continuous production concrete
Prefabricated component operation.The precast concrete top and bottom levelness deviation produced is the side end straightness less than 1 millimeter/3 meters
Deviation is less than 1 millimeter/5 meters, it can be ensured that the accuracy of precast concrete.In the side of above-mentioned two rail tracks two sides
Left side increases the track of a rail side by side.Increase a die station between rail and increased rail on the left of original track, and increases
The production line added, and so on, the track for increasing a rail side by side can increase a die station, and increased one
Production line.Track and track girder quantity can be greatlyd save, in this way to reach a plurality of production line intensively produced.Increased rail
Concrete track beam and concrete die station are connected, and are arranged to same precision, using same mold and operating equipment,
Repeat the operating process of above-mentioned production prefabricated component, the precast concrete top and bottom levelness deviation produced be less than 1 millimeter/
3 meters, side end straightness deviation be less than 1 millimeter/5 meters,
Embodiment 4
A kind of exquisite precast concrete production line of the invention, is shown in Fig. 4, has along the setting of longitudinal straight line side by side parallel
Two rail form track, and the die station with parallel track positioning is arranged between two rail rails, forms 500 meters of longitudinal direction
Long, lateral 6 meters of wide die station.Die station is to be longitudinally continuous horizontal plane concrete die station, and the levelness deviation above die station is small
In 0.8 millimeter/5 meters.The concrete track beam of fixed rail is integrated with concrete die station, and rail lower part is wrapped mixed
Solidifying soil track girder is connected, so that track is linked together securely with concrete die station.The straightness deviation of track and rail
For less than 1 millimeter/500 meters.72, mold of continuous production prefabricated component are arranged in die station, the bottom surface of mold ensures that water
Pingdu be less than 1 millimeter/3 meters, side form and end mould using track as benchmark measure setup, so that it may guarantee straightness deviation for less than
1 millimeter/10 meters.The mold of 6 meters × 5 meters × 0.5 meter prefabricated component of continuous production is set in die station, and the bottom surface of mold can be protected
Demonstrate,proving levelness deviation is less than 1 millimeter/5 meters, and side form is using track as benchmark measure setup, so that it may guarantee that parallel misalignment is small
In 1 millimeter/10 meters.Same end mould is arranged by benchmark vertical measurement of track, so that it may guarantee that straightness deviation is less than 1 milli
Rice/10 meters.One group job vehicle is set on two rail, work machine is set in Operation Van, work machine is successively arranged
Reinforcing bar binding machine, material distributing machine, vibrator.0.8 millimeter/3 meters of the perpendicularity deviation of Operation Van, above-mentioned work machine is in Operation Van
Downward operation, so that it may guarantee perpendicularity deviation less than 0.9 millimeter/3 meters.Operation Van in walking process, first from material distributing machine to
Cloth concrete in first mold then shocks pressing molding on concrete, and the upper surface of reshaping polishes, and is fabricated to the
One prefabricated component.Then aforesaid operations operation is carried out in second mold, is fabricated to second prefabricated component.And so on, even
It is continuous to carry out subsequent prefabricated component production, carry out continuous production precast concrete operation.Above and below the precast concrete produced
Face levelness deviation is less than 1 millimeter/5 meters, and side end straightness deviation is less than 1 millimeter/5 meters, it can be ensured that concrete
The accuracy of prefabricated component.On the left of the side of above-mentioned two rail tracks two sides, increase the track of a rail side by side.In former rail
One die station of increase between rail and increased rail on the left of road, and an increased production line, and so on, increase by one side by side
The track of bar rail can increase a die station, and an increased production line.Track and track can be greatlyd save in this way
Beam quantity, to reach a plurality of production line intensively produced.Increased rail concrete track beam and concrete die station are connected,
And it is arranged to same precision, using same mold and operating equipment, repeat the operating process of above-mentioned production prefabricated component, production
Precast concrete top and bottom levelness deviation out is less than 1 millimeter/3 meters, and side end straightness deviation is less than 1 milli
Rice/5 meters.
Embodiment 5
A kind of exquisite precast concrete production line of the invention has the track along longitudinal straight line setting rail, track
Rail 2 be the setting of three side by side parallel rail, spacing is 3.4 meters between two adjacent rail.Two adjacent rail
Between die station 1 is set, between first rail and Article 2 rail while being arranged a die station, Article 2 rail and
Three rail are also provided with a die station, and die station length is 150 meters, and track length is 170 meters.The concrete track Liang Bao of track
Fixed rail lower part is wrapped up in, die station is to be longitudinally continuous concrete die station, and concrete track beam can be higher than die station and be linked as one
Body can also be linked together with concrete die station with being a plane above concrete track beam.Die station along it is longitudinally disposed to
The bracket of upper support, the mold of 150 meters × 3.2 meters × 0.613 meter of setting on bracket, for producing 10 meters × 3 meters × 0.61 meter
Double T concrete panels.Mold upper horizontal degree deviation is less than 1 millimeter/5 meters.Mold longitudinal tape has the mould for being formed down column
Slot, the mold with bimodulus slot are provided with end mould along setting is longitudinally continuous, in mold one end, and along in mold it is longitudinal every
Formation length is 10 meters of spatial positions after 10 meters, and partition is just arranged in the mold with die cavity, forms end mould one by one, is divided into
Length is space in 10 meters of double T concrete walls template dies one by one, and be divided into 10 meters × 3.2 meters of longitudinal arrangement one by one ×
The mold of 0.613 meter of double T concrete panel, this just by 150 meters × 3.2 meters × 0.613 meter of mold, has been separated into double one by one
The mold of T concrete panel；Same side form and end mould are arranged by benchmark vertical measurement of track, so that it may guarantee that the depth of parallelism is small
In 1 millimeter/10 meters.One group job vehicle 3 is set per two adjacent tracks, work machine 4,5 is set in Operation Van, can be
The material distributing machine 4 that is arranged successively shocks stick, shocks plate 5 (shocking plate with elevating mechanism), Plane surface grinding machine.In this way, laterally across mold
Top and along the Operation Van longitudinally walked, tape drive mechanism and idler wheel mechanism below Operation Van, the idler wheel setting of idler wheel mechanism
It walks on rail.Operation Van's leading portion is provided with material distributing machine, and Operation Van middle section, which is provided with, shocks stick, and shake is arranged in Operation Van's back segment
Tamping iron, Operation Van rear end are provided with Plane surface grinding machine.Operation Van is in walking process, first from material distributing machine to first double T concrete panel
Mold in cloth concrete, first extend into the die cavity of mold and shocked with the vibrator for shocking stick, then on concrete
Pressing molding is shocked, then is polished above molding, first couple T concrete panel is fabricated to.Then in second double T coagulation
Aforesaid operations operation is carried out in the mold of cob wall plate, is fabricated to second double T concrete panel.And so on, after being carried out continuously
Continuous double T concrete panels production carries out the double T concrete panel operations of continuous production.The double T concrete panels produced, on
Face levelness deviation is less than 1 millimeter/3 meters, and side, end face straightness deviation are less than 1 millimeter/5 meters.Front and first life
The operating process of producing line first carried out and the data of acquirement, below and the operation of the second production line and operation data foundation, to make
Attach most importance to multiple production line operation and operation data foundation, double T concrete panels that repetition is produced, upper horizontal degree deviation for less than
1 millimeter/3 meters, side, end face straightness deviation are less than 1 millimeter/5 meters.Operation Van's leading portion is provided with cross track, material distributing machine
It is arranged by the wheel and cross track cooperation of its lateral walking mechanism in Operation Van's leading portion.Operation Van middle section has elevator
Structure, elevating mechanism lift side are connect with vibrator.Operation Van's back segment is with elevating mechanism, the lift side and scraper plate of elevating mechanism
Machine connection.0.5 millimeter/3 meters of the perpendicularity deviation of Operation Van, material distributing machine or vibrator operation downward in Operation Van, so that it may
To guarantee perpendicularity deviation less than 1 millimeter/3 meters.Operation Van can also have cross track, and cross track is provided with transverse direction
The concrete spreader of walking or the concrete vibrator laterally walked or the Plane surface grinding machine laterally walked.
Claims (8)
1. a kind of exquisiteness precast concrete production line, there is the track along longitudinal straight line setting rail, the rail of track is two
Die station (1) is arranged between two adjacent rail in the rail (2) of item or two or more side by side parallel setting, it is characterised in that:
The concrete track beam of track wraps rail lower part, and die station is to be longitudinally continuous concrete die station, concrete die station with
Concrete track beam is linked together.
2. exquisiteness precast concrete production line as described in claim 1, it is characterised in that: concrete is armored concrete.
3. exquisiteness precast concrete production line as described in claim 1, it is characterised in that: rail lower part is sat and is placed on reinforcement bar support
It on frame, and is fixed jointly by concrete, Steel bar rack and concrete collectively form the track girder of rail.
4. exquisiteness precast concrete production line as described in claim 1, it is characterised in that: be horizontal above concrete die station
Face.
5. exquisiteness precast concrete production line as described in claim 1, it is characterised in that: the rail of the side by side parallel setting
The Operation Van (3) for making precast concrete is all arranged per two adjacent rail in road.
6. exquisiteness precast concrete production line as claimed in claim 5, it is characterised in that: Operation Van is arranged in the vertical direction setting
The work machine of downward operation.
7. exquisiteness precast concrete production line as claimed in claim 6, it is characterised in that: work machine includes coagulation handwoven cloth
Material machine (4), concrete vibrator, concrete shock plate (5), and Plane surface grinding machine can also be reinforcing bar laydown machine, reinforcing bar binding machine.
8. exquisiteness precast concrete production line as claimed in claim 5, it is characterised in that: Operation Van has cross track,
Cross track is provided with the concrete spreader laterally walked or the concrete vibrator laterally walked or that laterally walks polish
Machine.
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| CN201811001724.2A CN108943365B (en) | 2018-08-30 | 2018-08-30 | Exquisite concrete prefab production line |
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| CN201811001724.2A CN108943365B (en) | 2018-08-30 | 2018-08-30 | Exquisite concrete prefab production line |
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| CN108943365B CN108943365B (en) | 2024-02-13 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110421699A (en) * | 2019-07-25 | 2019-11-08 | 德睿盛兴（大连）装配式建筑科技有限公司 | A kind of assembled side form of prefabricated component |
| CN110421685A (en) * | 2019-07-25 | 2019-11-08 | 德睿盛兴（大连）装配式建筑科技有限公司 | A kind of concrete prefabricated element entirety bed die |
| CN110640892A (en) * | 2019-10-21 | 2020-01-03 | 北京建工华创科技发展股份有限公司 | Assembly type building prefabricated part production line and production method |
| CN114809405A (en) * | 2022-05-24 | 2022-07-29 | 苏锦平 | Light and thin precast concrete composite floor slab and track type production method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110421699A (en) * | 2019-07-25 | 2019-11-08 | 德睿盛兴（大连）装配式建筑科技有限公司 | A kind of assembled side form of prefabricated component |
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| CN110421685B (en) * | 2019-07-25 | 2021-10-19 | 德睿盛兴（大连）装配式建筑科技有限公司 | Whole die block of concrete prefabricated component |
| CN110640892A (en) * | 2019-10-21 | 2020-01-03 | 北京建工华创科技发展股份有限公司 | Assembly type building prefabricated part production line and production method |
| CN114809405A (en) * | 2022-05-24 | 2022-07-29 | 苏锦平 | Light and thin precast concrete composite floor slab and track type production method thereof |
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| Publication number | Publication date |
|---|---|
| CN108943365B (en) | 2024-02-13 |
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