CN108943127B - Zipper punching device and application method thereof - Google Patents
Zipper punching device and application method thereof Download PDFInfo
- Publication number
- CN108943127B CN108943127B CN201810964202.6A CN201810964202A CN108943127B CN 108943127 B CN108943127 B CN 108943127B CN 201810964202 A CN201810964202 A CN 201810964202A CN 108943127 B CN108943127 B CN 108943127B
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- CN
- China
- Prior art keywords
- punching
- zipper
- photoelectric switch
- platform
- traction
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/14—Punching tools; Punching dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
Abstract
The invention relates to the field of zipper production equipment, in particular to a zipper punching device, which comprises a rack, a driving control system arranged on the rack, a punching mechanism, a photoelectric switch and a traction mechanism, wherein the punching mechanism, the photoelectric switch and the traction mechanism are sequentially arranged on the rack, the traction mechanism is used for pulling a zipper to pass through a station of the punching mechanism, the photoelectric switch is arranged on a supporting platform on the rack and can slide relatively along the supporting platform, the punching mechanism comprises a punching platform, two upright posts arranged on the end surface of the punching platform, a fixed block fixed on the upright posts, a punch head embedded in the fixed block and capable of moving up and down, a die arranged on the punching platform below the punch head, a clutch connected on the punch head and used for pushing the punch head to reciprocate up and down, and a punching motor used for providing power for the clutch, and the punching motor, the photoelectric switch and the traction motor are electrically connected with the driving control system. The invention solves the problems of low efficiency and poor quality in the existing zipper punching process.
Description
Technical Field
The invention relates to the field of zipper production equipment, in particular to a zipper punching device and a using method thereof.
Background
The zipper comprises cloth belts, zipper teeth, a slider, an upper end stop and a lower end stop, wherein the zipper teeth are respectively arranged on one sides of the two cloth belts in opposite directions, the slider is slidably arranged on the two rows of zipper teeth, the upper end stop and the lower end stop are respectively arranged on the two longitudinal ends of the zipper teeth and used for limiting the slider, in the zipper production process, the zipper with different lengths is produced according to requirements, intermittent punching is needed on the raw materials of the whole zipper, the holes are used for installing the slider, the upper end stop and the lower end stop of the zipper, in the process, the manual punching mode is generally adopted, the efficiency is low, the production requirement cannot be met, the manual punching human error is large, the product quality is influenced, and meanwhile, the potential safety hazard is easy to occur in the process.
Disclosure of Invention
Therefore, in order to solve the problems, the invention provides an automatic production and labor-saving zipper punching device and a using method thereof.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the utility model provides a zip fastener perforating device, includes the frame, erects the drive control system in the frame and installs in proper order in punching mechanism, photoelectric switch and be used for pulling the zip fastener and pass through the traction mechanism of punching mechanism station in the frame, photoelectric switch installs on a supporting platform in the frame and can follow supporting platform relative slip, punching mechanism includes the platform that punches, installs the diaxon of platform terminal surface, fix the fixed block on the stand, inlay punch head that can reciprocate in the fixed block, be located mould on the platform that punches below punch head, connect punch head and promote punch head up-and-down reciprocating motion's clutch and provide the motor that punches of power for the clutch, traction mechanism includes the pulling roll group and is used for driving pulling roll group pivoted traction motor, punch motor, photoelectric switch and traction motor all with drive control system electric connection.
Preferably, the frame is provided with a protection mechanism, the protection mechanism comprises a micro switch electrically connected with the drive control system and a protective cover covering the outer side of the punching platform, the protective cover can slide up and down and is provided with a pressing block and a stop block, the micro switch operates when being pressed down, the pressing block is separated from the micro switch when the protective cover is positioned at the upper end, and the stop block is arranged on a transmission part of the clutch to prevent the movement of the transmission part.
Preferably, a graduated scale is arranged on the bearing platform.
Preferably, the upper end of the fixed block is provided with a lifting screw for adjusting the relative position of the fixed block on the upright post, and the end part of the lifting screw is provided with a lifting hand wheel.
Preferably, a discharging barrel is arranged on the frame right below the die.
Preferably, a limiting mechanism for limiting the slide fastener to deviate along the width direction is arranged on the frame at the input end of the punching mechanism, outside the die and on the bearing platform, and the limiting mechanism is a plurality of limiting columns or limiting clamps.
The application method of the zipper punching device comprises the following steps:
1) The protective cover is moved downwards, the pressing block presses the micro switch, and the stop block is separated from the transmission part of the clutch;
2) Installing the die for penetrating the zipper to be punched through the punching platform on the punching mechanism and the tractor
The driving control system is opened, and the punching motor and the traction motor are independently started;
3) Manually driving a punching mechanism to punch a preset hole on the zipper to be punched;
4) The position of the photoelectric switch is adjusted according to the requirement, and the distance between the photoelectric switch and the punching mechanism is the punching distance;
5) Aligning the preset hole with a light sensor detection position of the photoelectric switch;
6) When the photoelectric switch detects that light is blocked, the driving control system stops the action of the traction motor, drives the punching mechanism to work at the same time to punch holes, and redrives the traction motor to act after the punching action is completed.
7) And (3) repeating the step (6) to complete automatic intermittent punching.
By adopting the technical scheme, the invention has the beneficial effects that: the photoelectric switch is additionally arranged, so that a transmission punch structure is improved, automatic intermittent punching is realized, the whole production process is high in automation degree, labor is saved, the efficiency is improved, the consistency of zipper products is ensured, and the product quality is improved; the size of the production zipper can be adjusted according to the requirements, the adjustment is simple, the production requirements of most cases are met, and the equipment has strong practicability; the protection mechanism is arranged, and the structure of the pressing block matched with the micro switch and the stop block is utilized, so that the production safety of operators is improved by an electronic and mechanical dual protection mechanism.
Drawings
FIG. 1 is a schematic diagram of a front view structure of an embodiment of the present invention;
fig. 2 is a schematic top view of an embodiment of the present invention.
Detailed Description
The following describes embodiments of the present invention in detail with reference to specific examples, so as to solve the technical problem by applying the technical means to the present invention, and the implementation process for achieving the technical effect can be fully understood and implemented accordingly.
Examples
Referring to fig. 1 and 2, a zipper perforating device comprises a frame 1, a driving control system 2 erected on the frame 1, a perforating mechanism 3, a photoelectric switch 4 and a traction mechanism 5 for pulling a zipper to pass through a station of the perforating mechanism 3, wherein the perforating mechanism 3 comprises a perforating platform 31, two vertical columns 32 installed on the end face of the perforating platform 31, a fixed block 33 fixed on the vertical columns 32, a punch 34 embedded in the fixed block 33 and capable of moving up and down, a die 35 positioned on the perforating platform below the punch 34, a clutch 36 connected on the punch 34 and capable of pushing the punch 34 to reciprocate up and down, and a traction motor 37 for providing power for the clutch 36, the traction mechanism 5 comprises a traction roller set 51 and a traction motor 52 for driving the traction roller set 51 to rotate, and the perforating motor 37, the photoelectric switch 4 and the traction motor 52 are electrically connected with the driving control system 2. Specifically, when the optical sensor is blocked by the zipper, the photoelectric switch 4 sends a signal to the driving control system 2 to drive the punching mechanism 3 to act, and simultaneously, the pulling action of the pulling mechanism 5 on the zipper is stopped briefly; the upper die of the die 35 is fixed at the lower end of the punch 34, when the punching mechanism 3 operates, the punching motor 37 transmits power to the clutch 36, the clutch 36 acts on pushing the punch 34 to move downwards, the zipper punches under the action of the upper die and the lower die, after the punching operation is completed, the clutch 36 reversely pulls the punch 34 to move upwards, and meanwhile, the zipper is continuously conveyed forwards under the action of the traction mechanism 5.
In this embodiment, a protection mechanism is disposed on the frame 1, the protection mechanism includes a micro switch 61 electrically connected to the driving control system 2, and a protective cover 62 covering the outside of the punching platform 31 and capable of sliding up and down and having a fixed position, a pressing block 63 and a stop block 64 are disposed on the protective cover 62, the micro switch 61 operates when being pressed, when the protective cover 62 is located at an upper end position, the pressing block 63 is separated from the micro switch 61, and the stop block 64 is blocked on a transmission member of the clutch 36 to prevent movement thereof. The micro switch 61 is arranged as an electrical protection structure, the stop block 64 is arranged to block a transmission part of the clutch 36, and the mechanical protection structure is matched with the protective cover 62, so that the double-layer protection function is realized, safety accidents caused by the fact that the hand of a person enters a punching area by mistake in operation can be prevented, the safety is high, meanwhile, a plurality of observation holes are formed in the protective cover 62, and punching operation can be observed conveniently in production;
in this embodiment, the supporting platform 11 is provided with a scale 12. The graduated scale 12 is arranged, so that convenience can be provided when the punching spacing of the zipper needs to be adjusted, and the use convenience and the adjustment efficiency of the equipment are improved in detail.
In this embodiment, a lifting screw 38 for adjusting the relative position of the fixed block 33 on the upright post 32 is disposed at the upper end of the fixed block 33, and a lifting hand wheel 39 is mounted at the end of the lifting screw 38. The lifting screw rod 38 and the lifting hand wheel 39 are arranged, so that the overall height of the fixed block 33 is adjustable, the stroke of the punch 34 can be adjusted according to the thickness difference of the die 35 during initial installation, the requirement on the size of the die 35 is reduced, the practicability of the device is high, and meanwhile, the die 35 is convenient to install and maintain.
In this embodiment, a discharge bucket 13 is disposed on the frame 1 directly below the mold 35. When the punching mechanism 3 finishes the operation, the punched waste is directly discharged into the discharging barrel 13 from the lower end of the die 35, so that the waste is ensured not to influence the neatness of the working environment.
In this embodiment, a limiting mechanism composed of four limiting posts 14 is disposed on the frame 1 at the input end of the punching mechanism 3 and outside the mold 35, so as to prevent the zipper from shifting before entering the punching mechanism 3; in addition, two limit clamps 15 which are symmetrically distributed are arranged on the bearing platform 11 and used as limit mechanisms for limiting the slide fastener to deviate along the width direction, wherein the limit clamps 15 are specifically arranged on the photoelectric switch 4, so that holes punched on the slide fastener can be accurately conveyed along a required route, and the holes can be accurately identified by the photoelectric switch;
according to the structure of the device, the application method of the zipper punching device is provided, and the method comprises the following steps:
1) The protective cover is moved downwards, the pressing block presses the micro switch, and the stop block is separated from the transmission part of the clutch;
2) Installing the die for penetrating the zipper to be punched through the punching platform on the punching mechanism and the tractor
The driving control system is opened, and the punching motor and the traction motor are independently started;
3) Manually driving a punching mechanism to punch a preset hole on the zipper to be punched;
4) The position of the photoelectric switch is adjusted according to the requirement, and the distance between the photoelectric switch and the punching mechanism is the punching distance;
5) Aligning the preset hole with a light sensor detection position of the photoelectric switch;
6) When the photoelectric switch detects that light is blocked, the driving control system stops the action of the traction motor, drives the punching mechanism to work at the same time to punch holes, and redrives the traction motor to act after the punching action is completed.
7) And (3) repeating the step (6) to complete automatic intermittent punching.
The driving control system also has a speed regulating function and an alarm function, can regulate the production speed according to the requirement, automatically alarms when no material exists, is well known to the person skilled in the art, can be a PLC controller or a computer and the like, and is not described in detail herein.
The invention adopts the structure of the punch press additionally provided with the photoelectric switch to improve the transmission, realizes automatic intermittent punching, has high degree of automation in the whole production process, saves labor, improves the efficiency, ensures the consistency of zipper products and improves the product quality; the size of the production zipper can be adjusted according to the requirements, the adjustment is simple, the production requirements of most cases are met, and the equipment has strong practicability; the protection mechanism is arranged, and the structure of the pressing block matched with the micro switch and the stop block is utilized, so that the production safety of operators is improved by an electronic and mechanical dual protection mechanism.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (4)
1. A zipper punching device, characterized in that: the automatic punching machine comprises a frame, a driving control system arranged on the frame, a punching mechanism, a photoelectric switch and a traction mechanism, wherein the punching mechanism, the photoelectric switch and the traction mechanism are sequentially arranged on the frame, the traction mechanism is used for pulling a zipper to pass through a station of the punching mechanism, the photoelectric switch is arranged on a supporting platform on the frame and can slide relatively along the supporting platform, the punching mechanism comprises a punching platform, two upright posts arranged on the end face of the punching platform, a fixed block fixed on the upright posts, a punch head which is embedded in the fixed block and can move up and down, a die arranged on the punching platform below the punch head, a clutch which is connected on the punch head and pushes the punch head to reciprocate up and down, and a traction motor which is used for driving the traction roller set to rotate, and the punching motor, the photoelectric switch and the traction motor are electrically connected with the driving control system; the machine frame is provided with a protection mechanism, the protection mechanism comprises a micro switch electrically connected with the drive control system and a protective cover which is covered on the outer side of the punching platform and can slide up and down and is at a fixed position, the protective cover is provided with a pressing block and a stop block, the micro switch operates when being pressed down, when the protective cover is positioned at the upper end position, the pressing block is separated from the micro switch, and the stop block is blocked on a transmission part of the clutch to prevent the movement of the transmission part;
a graduated scale is arranged on the bearing platform;
the lifting hand wheel is arranged at the end part of the lifting screw.
2. The zipper-perforating device of claim 1, characterized in that: a discharging barrel is arranged on the frame right below the die.
3. The zipper-perforating device of claim 1 or 2, characterized in that: and a limiting mechanism for limiting the slide fastener to deviate along the width direction is arranged on the frame at the input end of the punching mechanism, the die and the supporting platform, and the limiting mechanism is a plurality of limiting columns or limiting clamps.
4. A method of using the zipper punching device of claim 1, comprising the steps of:
1) The protective cover is moved downwards, the pressing block presses the micro switch, and the stop block is separated from the transmission part of the clutch; 2) Installing a zipper to be punched on the punching mechanism and the traction mechanism by penetrating through a die of the punching platform, opening the driving control system, and independently starting the punching motor and the traction motor;
3) Manually driving a punching mechanism to punch a preset hole on the zipper to be punched;
4) The position of the photoelectric switch is adjusted according to the requirement, and the distance between the photoelectric switch and the punching mechanism is the punching distance;
5) Aligning the preset hole with a light sensor detection position of the photoelectric switch;
6) The driving control system starts the traction motor to pull the zipper, when the photoelectric switch detects that light is blocked, the driving control system stops the traction motor to act and simultaneously drives the punching mechanism to work for punching, and the traction motor is driven to act again after the punching is completed;
7) And (3) repeating the step (6) to complete automatic intermittent punching.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810964202.6A CN108943127B (en) | 2018-08-23 | 2018-08-23 | Zipper punching device and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810964202.6A CN108943127B (en) | 2018-08-23 | 2018-08-23 | Zipper punching device and application method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108943127A CN108943127A (en) | 2018-12-07 |
| CN108943127B true CN108943127B (en) | 2023-09-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810964202.6A Active CN108943127B (en) | 2018-08-23 | 2018-08-23 | Zipper punching device and application method thereof |
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| Country | Link |
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| CN (1) | CN108943127B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2092914A1 (en) * | 1970-06-30 | 1972-01-28 | Wallach Oscar | |
| JPH09234698A (en) * | 1995-12-25 | 1997-09-09 | Ngk Insulators Ltd | Successive working method of sheet |
| CN101255652A (en) * | 2008-04-03 | 2008-09-03 | 凯锐（佛山）服装配件有限公司 | Zipper cutting-off mechanism |
| CN203040810U (en) * | 2012-12-14 | 2013-07-10 | 于元标 | Button set-in machine with protective device |
| CN103978517A (en) * | 2014-05-08 | 2014-08-13 | 苏州路之遥科技股份有限公司 | Board separator and board separating method for pneumatic FPC (Flexible Printed Circuit) |
| CN204018590U (en) * | 2014-07-11 | 2014-12-17 | 金丰（中国）机械工业有限公司 | The protective device that a kind of punch press two degree fall |
| CN204991519U (en) * | 2015-09-11 | 2016-01-20 | 现代重工(中国)电气有限公司 | Machinery stop device of electronic mechanism |
| CN205818024U (en) * | 2016-05-25 | 2016-12-21 | 莱芜市长江塑料制品有限公司 | A kind of micro-nozzle micropore perforating device |
| JP2016214509A (en) * | 2015-05-19 | 2016-12-22 | ウツオ化工株式会社 | Fastener, storage body, and continuous sheet for storage body |
| CN107282754A (en) * | 2017-08-04 | 2017-10-24 | 合肥不止信息科技有限公司 | A kind of efficient computer cabinet hole punched device |
| CN208663986U (en) * | 2018-08-23 | 2019-03-29 | 泉州市信恒户外用品有限公司 | A kind of zipper perforating device |
-
2018
- 2018-08-23 CN CN201810964202.6A patent/CN108943127B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2092914A1 (en) * | 1970-06-30 | 1972-01-28 | Wallach Oscar | |
| JPH09234698A (en) * | 1995-12-25 | 1997-09-09 | Ngk Insulators Ltd | Successive working method of sheet |
| CN101255652A (en) * | 2008-04-03 | 2008-09-03 | 凯锐（佛山）服装配件有限公司 | Zipper cutting-off mechanism |
| CN203040810U (en) * | 2012-12-14 | 2013-07-10 | 于元标 | Button set-in machine with protective device |
| CN103978517A (en) * | 2014-05-08 | 2014-08-13 | 苏州路之遥科技股份有限公司 | Board separator and board separating method for pneumatic FPC (Flexible Printed Circuit) |
| CN204018590U (en) * | 2014-07-11 | 2014-12-17 | 金丰（中国）机械工业有限公司 | The protective device that a kind of punch press two degree fall |
| JP2016214509A (en) * | 2015-05-19 | 2016-12-22 | ウツオ化工株式会社 | Fastener, storage body, and continuous sheet for storage body |
| CN204991519U (en) * | 2015-09-11 | 2016-01-20 | 现代重工(中国)电气有限公司 | Machinery stop device of electronic mechanism |
| CN205818024U (en) * | 2016-05-25 | 2016-12-21 | 莱芜市长江塑料制品有限公司 | A kind of micro-nozzle micropore perforating device |
| CN107282754A (en) * | 2017-08-04 | 2017-10-24 | 合肥不止信息科技有限公司 | A kind of efficient computer cabinet hole punched device |
| CN208663986U (en) * | 2018-08-23 | 2019-03-29 | 泉州市信恒户外用品有限公司 | A kind of zipper perforating device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108943127A (en) | 2018-12-07 |
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