CN103978517A - Board separator and board separating method for pneumatic FPC (Flexible Printed Circuit) - Google Patents
Board separator and board separating method for pneumatic FPC (Flexible Printed Circuit) Download PDFInfo
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- CN103978517A CN103978517A CN201410192537.2A CN201410192537A CN103978517A CN 103978517 A CN103978517 A CN 103978517A CN 201410192537 A CN201410192537 A CN 201410192537A CN 103978517 A CN103978517 A CN 103978517A
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- counterdie
- soft board
- fpc soft
- cutting knife
- patrix
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Abstract
The invention discloses a board separator for a pneumatic FPC (Flexible Printed Circuit). The board separator comprises a base, a support, an upper die and a lower die, wherein the support and the lower die are arranged on the base; a driving air cylinder is arranged at the top of the support and is connected with the upper die; the upper die is positioned below the driving air cylinder; a plurality of cutters perpendicular to the upper die are arranged on the lower end face of the upper die; a plurality of cutter holes are formed in the lower die; the cutters and the cutter holes are in one-to-one correspondence and are mutually matched; a plurality of product positioning pins are arranged on the upper end face of the lower die; the heights of the cutters from one end to the other end are increased in stepped manner. The invention also discloses a board separating method for the FPC. According to the board separator disclosed by the invention, a plurality of holes can be punched at one time, high punching efficiency is obtained and the punching defect rate can be reduced.
Description
Technical field
The present invention relates to a kind of board separator and minute plate method, relate in particular to a kind of minute plate method of pneumatic FPC soft board board separator and FPC soft board.
Background technology
When generally on FPC soft board, punching divides plate, adopt less cutting knife to carry out punching press, because FPC soft board material is softer, and thinner, if adopt the punching press together of a plurality of cutting knifes, the pressure that can be subject to because of certain part on FPC soft board is excessive, and other places that do not need the FPC soft board of punching press are brought in cutting knife hole, cause the punching accurately of adjacent cutting knife to divide plate, then hole is washed out, to such an extent as to scrap one whole FPC soft board, wasted material, increased cost, if adopt less cutting knife punching press, efficiency is lower.
Summary of the invention
For solving the problems of the technologies described above, the object of the present invention is to provide a kind of can be on FPC soft board once a plurality of holes of property punching press, punching efficiency is higher, the pneumatic FPC soft board board separator that reduces punching fraction defective.
For achieving the above object, technical scheme of the present invention is as follows: a kind of pneumatic FPC soft board board separator, comprise base, support, patrix, counterdie, described support, counterdie is arranged on base, the top of described support is provided with driving cylinder, described driving cylinder is connected with patrix, described patrix is positioned at the below that drives cylinder, the lower surface of described patrix is provided with a plurality of cutting knifes vertical with patrix, on described counterdie, be provided with a plurality of cutting knifes hole, described a plurality of cutting knife and a plurality of cutting knifes hole be corresponding and coupling mutually one by one, the upper surface of described counterdie is provided with a plurality of product orientation pins, one end of described a plurality of cutting knifes to the height of the other end is notch cuttype increase.
Preferably, one end of described a plurality of cutting knifes to the other end has at least two cutting knife groups that highly do not wait, and each cutting knife group comprises a plurality of cutting knifes that highly equate, the height between every two adjacent cutting knife groups differs 0.2mm.
Preferably, the upper surface of described counterdie is provided with the twice slide rail being parallel to each other, and the relative both sides of described counterdie are slidably arranged in twice slide rail, and when described counterdie slides to twice slide rail rear side, described counterdie is positioned at the below of patrix just.
Preferably, also comprise two jettrons, magnetic valve, described magnetic valve connects with driving cylinder, wherein the rear side of described slide rail is provided with microswitch together, described counterdie can contact with microswitch, described microswitch, two jettrons are connected successively, and described microswitch connects with magnetic valve.
Preferably, the described rear side that is provided with the slide rail of microswitch is provided with stroke alignment pin, described stroke alignment pin is between microswitch and counterdie, and the front side of described base is provided with and can stops the counterdie block of Slideslip forward, and the front side of described counterdie is provided with push rod handle.
Preferably, be provided with the front fender vertical with base and back shroud on described base, described front fender is positioned at the top of patrix front side, and described back shroud is positioned at the rear side of twice slide rail.
Preferably, described base is frame-like, and the middle part of described base has hollow out, a plurality of cutting knifes hole on described counterdie is positioned at the top of hollow out, the bottom of described base is provided with at least three feets, and the below of described hollow out is provided with pallet, is provided with antistatic foam in described pallet.
Preferably, comprise substrate, many leads, described substrate is connected with driving the bottom of cylinder, described many leads are vertically fixedly installed on the upper surface of patrix, the upper end of described many leads is through substrate, the outer wall of every lead upper end is provided with a circle flange, and described flange is fastened on the upper surface of substrate, on the lead between described substrate and patrix, is arranged with spring.
Preferably, described a plurality of cutting knifes hole forms at least two rows, described in each, cutting knife hole has microcephaly and major part, and the microcephaly in the described cutting knife of every row hole is towards the microcephaly in a row's who is adjacent cutting knife hole, and the gap between two the cutting knife holes of arranging that are adjacent is aimed in each cutting knife hole of described every row.
A kind of minute plate method of FPC soft board, a minute plate method for described FPC soft board utilizes above-mentioned pneumatic FPC soft board board separator to carry out, comprise the steps: step 1, layback moves push rod handle forward, counterdie skids off from base along slide rail, FPC soft board is placed on to the upper surface of counterdie, FPC soft board is by a plurality of product orientation finger settings; Step 2, advances base to rear side by counterdie, until counterdie is positioned at the below of patrix just, a plurality of cutting knifes be positioned at a plurality of cutting knifes hole directly over, and counterdie touches microswitch; Step 3, press two jettrons, magnetic valve is opened, driving cylinder to control patrix moves to FPC soft board, the highest cutting knife group is first carried out punching with an end in contact of FPC soft board, and the highest cutting knife group has been rushed behind hole, and the cutting knife group of low spot and the middle part of FPC soft board contact and carry out punching a little, by that analogy, until minimum cutting knife group contact with the other end of FPC soft board and carry out punching; Step 4, is organized the antistatic foam that soft board waste material that cutting knife group sweeps away drops in pallet from hollow out successively more; Step 5, has collected in pallet after certain hollow out, outwells soft board waste material.
Adopt the beneficial effect of the technical program to be:
One, a plurality of product orientation pins are in order to fix FPC soft board, during punching press, can reduce the movement of FPC soft board, one end of a plurality of cutting knifes to the height of the other end is arranged to be notch cuttype to be increased, the highest cutting knife group is first carried out punching with an end in contact of FPC soft board, the highest cutting knife group has been rushed behind hole, then the cutting knife group of low spot and the middle part of FPC soft board contact and carry out punching a little, by that analogy, until minimum cutting knife group contacts and has rushed hole with the other end of FPC soft board, disposablely completed a plurality of punchings and divided plate, improved the efficiency that punching divides plate, in batches FPC soft board is carried out to punching, can reduce the fraction defective that a plurality of cutting knifes produce during punching together,
Its two, by the setting of twice slide rail, counterdie is slidably arranged on base, be convenient to material loading, when counterdie slides to twice slide rail rear side, counterdie is positioned at the below of patrix just, is good by the length setting of slide rail self;
They are three years old, by microswitch, two jettrons are connected successively, on on counterdie after honest material, counterdie is pushed to patrix below, counterdie touches microswitch, and press two jettrons simultaneously, magnetic valve is opened, drive cylinder just can move down, the setting of two jettrons, make pneumatic FPC soft board board separator there is security, when counterdie touches microswitch, and start two jettrons simultaneously, drive cylinder to start, guaranteed that patrix moves down as valid function, prevent some operating personnel's operate misses, after honest material on counterdie, counterdie is not pushed to patrix below, directly press two jettrons, then cause washing out counterdie,
They are four years old, the setting of stroke alignment pin, can prevent from causing counterdie to slide past pre-set exact position because producing too much friction between counterdie and slide rail, guarantee the corresponding relation of counterdie and patrix, the setting of block, when guaranteeing material loading, counterdie forward during Slideslip, can not shift out slide rail along slide rail;
Its five, the setting of push rod handle, can convenient working personnel promote counterdie;
Its six, by the setting of front fender and back shroud, guarantee the security of pneumatic FPC soft board board separator, can effectively prevent that operating personnel from extending hand between patrix and counterdie accidentally;
Its seven, at least three feets provide placement space to pallet, the middle part of base has hollow out, a plurality of cutting knifes hole on counterdie is positioned at the top of hollow out, drops on pallet in the hole of the FPC soft board sweeping away, and is convenient to collect, and in pallet, be provided with antistatic foam, be convenient to take out the hole of going out;
Its eight, by the setting of lead, spring, can guarantee the stability that patrix presses down;
They are nine years old, a plurality of cutting knifes hole forms at least two rows, the microcephaly in every row's cutting knife hole is towards the microcephaly in a row's who is adjacent cutting knife hole, and every row aims in each cutting knife hole the gap between two the cutting knife holes of arranging that are adjacent, a plurality of cutting knifes hole dense arrangement, can a plurality of holes of punching press in same area, efficiency is higher.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in embodiment of the present invention technology, to the accompanying drawing of required use in embodiment technical description be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the front view of the present embodiment;
Fig. 2 is the upward view of patrix in the present embodiment;
Fig. 3 is the counterdie top view after Slideslip forward in the present embodiment;
Fig. 4 is the top view of counterdie after moving backward in the present embodiment;
Fig. 5 is the top view of pallet in the present embodiment;
Fig. 6 is the front view that the present embodiment is provided with front fender and back shroud.
In figure: 1-base; 2-support; 3-patrix; 4-counterdie; 5-drives cylinder; 6-cutting knife; 61-cutting knife group; 7-cutting knife hole; 71-major part; 72-microcephaly; 8-product orientation pin; 9-slide rail; 10-jettron; 11-magnetic valve; 12-microswitch; 13-stroke alignment pin; 14-push rod handle; 15-front fender; 16-hollow out; 17-pallet; 18-antistatic foam; 19-feet; 20-lead; 21-spring; 22-substrate; 23-block.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Consult shown in Fig. 1 to Fig. 6, a kind of pneumatic FPC soft board board separator, comprise base 1, support 2, patrix 3, counterdie 4, support 2, counterdie 4 is arranged on base 1, the top of support 2 is provided with and drives cylinder 5, drive cylinder 5 to be connected with patrix 3, patrix 3 is positioned at the below that drives cylinder 5, the lower surface of patrix 3 is provided with a plurality of cutting knifes vertical with patrix 36, on counterdie 4, be provided with a plurality of cutting knifes hole 7, a plurality of cutting knifes 6 and a plurality of cutting knifes hole 7 be corresponding and coupling mutually one by one, the upper surface of counterdie 4 is provided with a plurality of product orientation pins 8, one end of a plurality of cutting knifes 6 to the height of the other end is notch cuttype increase.A plurality of product orientation pins 8 are in order to fix FPC soft board, during punching press, can reduce the movement of FPC soft board, one end of a plurality of cutting knifes 6 to the height of the other end is arranged to be notch cuttype to be increased, the highest cutting knife group 61 is first carried out punching with an end in contact of FPC soft board, the highest cutting knife group 61 has been rushed behind hole, then the cutting knife group 61 of low spot and the middle part of FPC soft board contact and carry out punching a little, analogize in proper order, until minimum cutting knife group 61 contacts and has rushed hole with the other end of FPC soft board, disposablely completed a plurality of punchings and divided plate, improved the efficiency that punching divides plate, in batches FPC soft board is carried out to punching, can reduce the fraction defective that a plurality of cutting knifes 6 produce during punching together.
Wherein, one end of a plurality of cutting knifes 6 to the other end has at least two cutting knife groups 61 that highly do not wait, and each cutting knife group 61 comprises a plurality of cutting knifes 6 that highly equate, the height between every two adjacent cutting knife groups 61 differs 0.2mm.The thickness of general FPC soft board is in 0.2mm, and in the present embodiment, one end of a cutting knife 6 has three cutting knife groups 61 that highly do not wait to the height of the other end, and every 61 adjacent of two cutting knife groups differ 0.2mm.
The upper surface of counterdie 4 is provided with the twice slide rail 9 being parallel to each other, and the relative both sides of counterdie 4 are slidably arranged in twice slide rail 9, and when counterdie 4 slides to twice slide rail 9 rear side, counterdie 4 is positioned at the below of patrix 3 just.By the setting of twice slide rail 9, counterdie 4 is slidably arranged on base 1, be convenient to material loading, when counterdie 4 slides to twice slide rail 9 rear side, counterdie 4 is positioned at the below of patrix 3 just, is good by the length setting of slide rail 9 self.
Pneumatic FPC soft board board separator also comprises two jettrons 10, magnetic valve 11, magnetic valve 11 connects with driving cylinder 5, wherein the rear side of one slide rail 9 is provided with microswitch 12, counterdie 4 can contact with microswitch 12, microswitch 12, two jettrons 10 are connected successively, and microswitch 12 connects with magnetic valve 11.By microswitch 12, two jettrons 10 are connected successively, on on counterdie 4 after honest material, counterdie 4 is pushed to patrix 3 belows, counterdie 4 touches microswitch 12, and press two jettrons 10 simultaneously, magnetic valve 11 is opened, driving cylinder 5 could control patrix moves down, the setting of two jettrons 10, make pneumatic FPC soft board board separator there is security, when counterdie 4 touches after microswitch 12, and start two jettrons 10 simultaneously, drive cylinder 5 to start, guaranteed that patrix 3 moves down as valid function, prevent some operating personnel's operate misses, after honest material on counterdie 4, counterdie 4 is not pushed to patrix 3 belows, directly press two jettrons 10, then cause washing out counterdie 4.
The rear side that is provided with the slide rail 9 of microswitch 12 is provided with stroke alignment pin 13, stroke alignment pin 13 is between microswitch 12 and counterdie 4, the front side of base 1 is provided with and can stops counterdie 4 block 23 of Slideslip forward, and the front side of counterdie 4 is provided with push rod handle 14.The setting of stroke alignment pin 13, can prevent from causing counterdie 4 to slide past pre-set exact position because producing too much friction between counterdie 4 and slide rail 9, guarantee the corresponding relation of counterdie 4 and patrix 3, the setting of block 23, when guaranteeing material loading, counterdie 4 forward during Slideslip, can not shift out slide rail 9 along slide rail 9; The setting of push rod handle 14, can convenient working personnel promote counterdie 4.
On base 1, be provided with the front fender vertical with base 1 15 and back shroud, front fender 15 is positioned at the top of patrix 3 front sides, and back shroud is positioned at the rear side of twice slide rail 9.By the setting of front fender 15 and back shroud, guarantee the security of pneumatic FPC soft board board separator, can effectively prevent that operating personnel from extending hand between patrix 3 and counterdie 4 accidentally.
Base 1 is frame-like, the middle part of base 1 has hollow out 16, and a plurality of cutting knifes hole 7 on counterdie 4 is positioned at the top of hollow out 16, and the bottom of base 1 is provided with at least three feets 19, the below of hollow out 16 is provided with pallet 17, is provided with antistatic foam 18 in pallet 17.In the present embodiment, be provided with 19, four feets of four feets 19 and provide placement space to pallet 17, a plurality of cutting knifes hole 7 on counterdie 4 is positioned at the top of hollow out 16, and dropping on pallet 17 in the hole of the FPC soft board sweeping away, is convenient to collect; Because FPC soft board is thinner also softer, can be close to pallet 17 inwalls, be difficult to take out from pallet 17, in order to solve a problem, in pallet 17, be provided with antistatic foam 18, be convenient to take out the hole of going out.
Pneumatic FPC soft board board separator also comprises substrate 22, many leads 20, described substrate 22 is connected with driving the bottom of cylinder, described many leads 20 are vertically fixedly installed on the upper surface of patrix 3, the upper end of described many leads 20 is through substrate 22, the outer wall of every lead 20 upper ends is provided with a circle flange, flange is fastened on the upper surface of substrate 22, on the lead 20 between described substrate 22 and patrix 3, is arranged with spring 21.Setting by lead 20, spring 21, can guarantee the stability that patrix 3 presses down.
A plurality of cutting knifes hole 7 forms at least two rows, each cutting knife hole 7 has microcephaly 72 and major part 71, the microcephaly 72 in every row's cutting knife hole 7 is towards the microcephaly 72 in a row's who is adjacent cutting knife hole 7, and the gap between two the cutting knife holes 7 of arranging that are adjacent is aimed in each cutting knife hole 7 of every row.A plurality of cutting knifes hole 7 dense arrangements, can a plurality of holes of punching press in same area, and efficiency is higher.
A kind of minute plate method of FPC soft board, a minute plate method for FPC soft board utilizes above-mentioned pneumatic FPC soft board board separator to carry out, comprise the steps: step 1, layback moves push rod handle 14 forward, counterdie 4 skids off from base 1 along slide rail, FPC soft board is placed on to the upper surface of counterdie 4, FPC soft board is by a plurality of product orientation pins 8 location; Step 2, advances bases 1 to rear side by counterdie 4, until counterdie 4 is positioned at the below of patrix 3 just, a plurality of cutting knifes 6 be positioned at a plurality of cutting knifes hole 7 directly over, and counterdie 4 touches microswitch 12; Step 3, press two jettrons 10, magnetic valve 11 is opened, driving cylinder 5 to control patrix 3 moves to FPC soft board, the highest cutting knife group 61 is first carried out punching with an end in contact of FPC soft board, and the highest cutting knife group 61 has been rushed behind hole, and the cutting knife group 61 of low spot and the middle part of FPC soft board contact and carry out punching a little, by that analogy, until minimum cutting knife group 61 contact with the other end of FPC soft board and carry out punching; Step 4, is organized the antistatic foam 18 that soft board waste material that cutting knife group 61 sweeps away drops in pallet 17 from hollow out 16 successively more; Step 5, pallet 17 is interior have been collected after certain hollow out 16, outwells soft board waste material.Disposablely complete a plurality of punchings and divided plate, improved the efficiency that punching divides plate, in batches FPC soft board has been carried out to punching, can reduce the fraction defective that a plurality of cutting knifes 6 produce during punching together.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the present invention.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a pneumatic FPC soft board board separator, comprise base, support, patrix, counterdie, described support, counterdie is arranged on base, the top of described support is provided with driving cylinder, described driving cylinder is connected with patrix, described patrix is positioned at the below that drives cylinder, the lower surface of described patrix is provided with a plurality of cutting knifes vertical with patrix, on described counterdie, be provided with a plurality of cutting knifes hole, described a plurality of cutting knife and a plurality of cutting knifes hole be corresponding and coupling mutually one by one, it is characterized in that: the upper surface of described counterdie is provided with a plurality of product orientation pins, one end of described a plurality of cutting knifes to the height of the other end is notch cuttype increase.
2. a kind of pneumatic FPC soft board board separator according to claim 1, it is characterized in that: one end of described a plurality of cutting knifes to the other end has at least two cutting knife groups that highly do not wait, each cutting knife group comprises a plurality of cutting knifes that highly equate, the height between every two adjacent cutting knife groups differs 0.2mm.
3. a kind of pneumatic FPC soft board board separator according to claim 1 and 2; it is characterized in that: the upper surface of described counterdie is provided with the twice slide rail being parallel to each other; the relative both sides of described counterdie are slidably arranged in twice slide rail; when described counterdie slides to twice slide rail rear side, described counterdie is positioned at the below of patrix just.
4. a kind of pneumatic FPC soft board board separator according to claim 3, it is characterized in that: also comprise two jettrons, magnetic valve, described magnetic valve connects with driving cylinder, wherein the rear side of described slide rail is provided with microswitch together, described counterdie can contact with microswitch, described microswitch, two jettrons are connected successively, and described microswitch connects with magnetic valve.
5. a kind of pneumatic FPC soft board board separator according to claim 4, it is characterized in that: described in be provided with the slide rail of microswitch rear side be provided with stroke alignment pin, described stroke alignment pin is between microswitch and counterdie, the front side of described base is provided with and can stops the counterdie block of Slideslip forward, and the front side of described counterdie is provided with push rod handle.
6. a kind of pneumatic FPC soft board board separator according to claim 5, it is characterized in that: on described base, be provided with the front fender vertical with base and back shroud, described front fender is positioned at the top of patrix front side, and described back shroud is positioned at the rear side of twice slide rail.
7. a kind of pneumatic FPC soft board board separator according to claim 1, it is characterized in that: described base is frame-like, the middle part of described base has hollow out, a plurality of cutting knifes hole on described counterdie is positioned at the top of hollow out, the bottom of described base is provided with at least three feets, the below of described hollow out is provided with pallet, is provided with antistatic foam in described pallet.
8. a kind of pneumatic FPC soft board board separator according to claim 7, it is characterized in that: also comprise substrate, many leads, described substrate is connected with driving the bottom of cylinder, described many leads are vertically fixedly installed on the upper surface of patrix, the upper end of described many leads is through substrate, the outer wall of every lead upper end is provided with a circle flange, and described flange is fastened on the upper surface of substrate, on the lead between described substrate and patrix, is arranged with spring.
9. a kind of pneumatic FPC soft board board separator according to claim 1, it is characterized in that: described a plurality of cutting knifes hole forms at least two rows, described in each, cutting knife hole has microcephaly and major part, the microcephaly in the described cutting knife of every row hole is towards the microcephaly in a row's who is adjacent cutting knife hole, and the gap between two the cutting knife holes of arranging that are adjacent is aimed in each cutting knife hole of described every row.
10. a minute plate method for FPC soft board, the pneumatic FPC soft board board separator described in minute plate method exploitation right 1-power 9 of described FPC soft board carries out, and it is characterized in that, comprises the steps:
Step 1, layback moves push rod handle forward, and counterdie skids off from base along slide rail, FPC soft board is placed on to the upper surface of counterdie, and FPC soft board is by a plurality of product orientation finger settings;
Step 2, advances base to rear side by counterdie, until counterdie is positioned at the below of patrix just, a plurality of cutting knifes be positioned at a plurality of cutting knifes hole directly over, and counterdie touches microswitch;
Step 3, press two jettrons, magnetic valve is opened, driving cylinder to control patrix moves to FPC soft board, the highest cutting knife group is first carried out punching with an end in contact of FPC soft board, and the highest cutting knife group has been rushed behind hole, and the cutting knife group of low spot and the middle part of FPC soft board contact and carry out punching a little, by that analogy, until minimum cutting knife group contact with the other end of FPC soft board and carry out punching;
Step 4, is organized the antistatic foam that soft board waste material that cutting knife group sweeps away drops in pallet from hollow out successively more;
Step 5, has collected in pallet after certain hollow out, outwells soft board waste material.
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CN104260145A (en) * | 2014-10-22 | 2015-01-07 | 江苏虹天电器有限公司 | Automatic anti-press pneumatic press machine |
CN105881650A (en) * | 2016-04-09 | 2016-08-24 | 中山市晶艺光电科技有限公司 | Circuit board separation device |
CN106695993A (en) * | 2017-01-04 | 2017-05-24 | 惠州Tcl移动通信有限公司 | Sectional type FPC (flexible printed circuit) set cutting-off device and sectional type FPC set |
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