Hub surface integrated deburring device with upper and lower positioning mechanisms
Technical Field
The invention relates to a hub surface integrated deburring device with an upper positioning mechanism and a lower positioning mechanism.
Background
Motorcycle wheel hub all need carry out the surface burring operation in order to improve the outward appearance in process of production, but current wheel hub burring mainly adopts several processes to accomplish, removes the unnecessary protruding aluminium wire in each rib edge in the product inside with the mode of adding the skin of grinding such as rotary file, electric grinding head earlier, and these current steps are all accomplished step by step, and some processes need manual operation, and such burring operation not only needs the labour many, and work efficiency is low moreover, and the effect of burring is also not enough good.
Disclosure of Invention
Aiming at the existing problems, the invention aims to provide the hub surface integrated deburring device with the upper and lower positioning mechanisms, the motorcycle hub surface deburring device is integrated and has an omnibearing structural design, the deburring process is reduced, the labor force output is reduced, the working efficiency is improved, and the motorcycle hub surface integrated deburring device is simple in structure, low in cost, strong in practicability and long in service cycle.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the integrated deburring device comprises an operating platform, an upper deburring disc, a lower deburring disc and an adjusting type side deburring mechanism, wherein the lower deburring disc is fixedly arranged on the operating platform, a rotary hole is formed in the center of the lower deburring disc, a rotary shaft is vertically arranged in the rotary hole, the lower end of the rotary shaft penetrates through the operating platform and is connected with a driving motor fixed on a bracket of the operating platform, a positioning ball is arranged at the upper end of the rotary shaft, and a positioning hole matched with the positioning ball is machined in the center of the upper deburring disc; the two opposite side surfaces of the lower deburring disc are symmetrically provided with the adjusting type side deburring mechanisms, one end of the upper deburring disc is rotationally connected with one of the adjusting type side deburring mechanisms through a rotating mechanism, and the other end of the upper deburring disc is magnetically connected with the other adjusting type side deburring mechanism through a magnetic opening and closing mechanism in an opening and closing manner; an upper positioning mechanism is arranged at the center of the bottom surface of the upper deburring plate, and a lower positioning mechanism is arranged on the rotating shaft.
Preferably, the upper deburring plate and the lower deburring plate respectively comprise a circular plate and a deburring device, the circular plate is provided with a plurality of deburring devices, and the distance between every two deburring devices is equal.
Preferably, the deburring device comprises a base, a guide rod and a deburring head, wherein the guide rod is vertically fixed on the base, a pre-pressing spring assembly is sleeved on the guide rod, the end part of the pre-pressing spring assembly is connected with the deburring head, each deburring head is a small disc, and a file knife part, a skin grinding part and a brush cleaning part are arranged on the small disc in an equal part mode.
Preferably, the upper positioning mechanism and the lower positioning mechanism both comprise an annular positioning plate and a bowl-shaped positioner, adjusting grooves are formed in two ends of the annular positioning plate, central cleaners are arranged in the two adjusting grooves, and the upper ends of the central cleaners can move left and right in the adjusting grooves.
Preferably, the upper positioning mechanism further comprises a guide cylinder and a pre-pressing adjusting device, the guide cylinder is fixedly connected with the upper deburring disc, the positioning ball can penetrate through the guide cylinder, and the pre-pressing adjusting device is arranged between the annular positioning plate and the bowl-shaped positioner.
Preferably, the lower deburring plate further comprises a dust chamber and dust accumulation holes, the dust chamber is arranged in the disc of the lower deburring plate, and the dust accumulation holes communicated with the dust chamber are formed between every two deburring devices on the lower deburring plate.
Preferably, the rotating mechanism comprises a rotating seat and a rotating shaft, the rotating seat is fixedly arranged at the top end of the adjusting type side deburring mechanism, the rotating shaft is rotatably connected with the rotating seat, and the upper deburring disc rotates in the rotating seat through the rotating shaft.
Preferably, the magnetic opening and closing mechanism comprises a C-shaped opening and closing seat, a plurality of magnetic opening and closing grooves and a plurality of magnetic opening and closing teeth, the C-shaped opening and closing seat is arranged at the top end of the other adjusting type side deburring mechanism, the magnetic opening and closing grooves are arranged on the C-shaped opening and closing seat in parallel, the magnetic opening and closing teeth are arranged on the upper deburring disc in parallel, and one magnetic opening and closing groove corresponds to one magnetic opening and closing tooth.
Preferably, each adjusting type side deburring mechanism comprises a supporting seat and a deburring groove arranged on the inner side of the upper end of the supporting seat, and the structure of the deburring groove is matched with that of the outer ring of the hub.
Preferably, an L-shaped moving plate is processed at the bottom of the supporting seat, a group of moving grooves are processed at the bottom of the moving plate, the moving grooves are in sliding connection with a moving guide rail group fixed on the operating platform, and a positioning piece is further arranged on the moving plate.
The invention has the beneficial effects that: compared with the prior art, the improved structure has the advantages that firstly, the integrated deburring device is designed and comprises an upper deburring disc, a lower deburring disc and an adjusting type side deburring mechanism, the upper surface, the lower surface, the edge line and the internal reinforcing ribs of the motorcycle hub can be simultaneously deburred in the deburring process, the deburring efficiency is greatly improved, and the labor force output is reduced;
secondly, the file and the buffing are integrally arranged by deburring, and meanwhile, a cleaning brush is additionally arranged, so that scraps on the hub can be removed in time while deburring is carried out, surface cleaning work is not required after deburring is finished, and the deburring device is simple and convenient;
thirdly, the invention is also provided with a rotating mechanism and a magnetic opening and closing mechanism, the upper deburring disc is opened more conveniently through the matching of the two mechanisms, the hub is convenient to mount and dismount quickly, and the two mechanisms are matched magnetically and tightly, so that the stability of the upper deburring disc after mounting can be ensured;
in addition, in order to ensure the stability of the hub after installation and adapt to the cleaning purposes of hubs with different sizes, the invention is provided with the upper positioning mechanism and the lower positioning mechanism, the upper positioning mechanism can adapt to the heights of different hubs through the pre-pressing adjusting device, the central cleaner and the adjusting groove can conveniently clean the central position of the hub, and the hub can be positioned through the arrangement of the upper positioning mechanism and the lower positioning mechanism.
Drawings
FIG. 1 is a schematic front view of the present invention.
Fig. 2 is an enlarged view of a portion D in fig. 1.
Fig. 3 is an enlarged view of a portion E in fig. 1.
Fig. 4 is a top view of a deflasher disk of the present invention.
Fig. 5 is a schematic bottom view of the upper deburring tray.
FIG. 6 is a side view of the supporting base of the present invention.
Fig. 7 is a schematic view of the C-shaped opening and closing seat of the present invention.
FIG. 8 is a view showing the connection between the regulating groove and the central cleaner according to the present invention.
Wherein: 1-an operation table, 2-an upper deburring plate, 21-a rotating mechanism, 211-a rotating base, 212-a rotating shaft, 22-an opening and closing mechanism, 221-C type opening and closing base, 222-a magnetic opening and closing groove, 223-a magnetic opening and closing tooth, 3-a lower deburring plate, 31-a dust collecting chamber, 32-a dust collecting hole, 4-an adjusting type side deburring mechanism, 41-a supporting base, 42-a deburring groove, 43-a moving plate, 44-a moving guide rail set, 45-a positioning piece, 46-a dust collecting pipe hole, 5-a rotating hole, 6-a rotating shaft, 7-a driving motor, 8-a connecting plate, 9-a deburring device, 91-a base, 92-a guide rod, 93-a deburring head, 931-a small disc and 932-a filing part, 933-leather grinding part, 934-brush cleaning part, 94-prepressing spring assembly, 10-hub installation area, 11-dust guard, 12-lower positioning mechanism, 13-upper positioning mechanism, 14-bearing, 15-positioning ball, 16-positioning hole, 17-annular positioning plate, 18-bowl-shaped positioner, 19-adjusting groove, 20-central cleaner, 21-prepressing adjusting device and 22-guide cylinder.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following further describes the technical solution of the present invention with reference to the drawings and the embodiments.
Referring to the attached drawings 1-6, the integrated hub surface deburring device with the upper and lower positioning mechanisms comprises an operating platform 1, an upper deburring plate 2, a lower deburring plate 3 and an adjusting type side deburring mechanism 4, wherein the lower deburring plate 3 is fixedly arranged on the operating platform 1, a rotary hole 5 is formed in the center of the lower deburring plate 3, a bearing 14 is arranged in the rotary hole 5, a rotary shaft 6 is vertically arranged in the bearing 14 of the rotary hole 5, the lower end of the rotary shaft 6 penetrates through the operating platform 1 and is connected with a driving motor 7 fixed on a bracket of the operating platform 1, under the driving action of the driving motor 7, the rotary shaft 6 rotates at a constant speed in the bearing 14 hole, the driving motor 7 can be also connected with a speed reducer, the rotating speed is adjusted through the speed reducer, so that the rotary shaft 6 can rotate more stably, and the service life of the rotary shaft 6 is prolonged, the adjustable type side deburring device is characterized in that the two opposite sides of the lower deburring disc 3 are symmetrically provided with the adjustable type side deburring mechanisms 4, a hub mounting area 10 is arranged between the upper deburring disc 2 and the lower deburring disc 3, the adjustable type side deburring mechanism 4 is used for deburring the whole edge of a hub, the edge of the hub is generally provided with a groove, the upper deburring disc 2 and the lower deburring disc 3 are used for deburring two surfaces of the hub respectively, and the structure can be used for completely deburring all surfaces and all parts of the hub.
In the invention, the upper end of the rotating shaft is provided with the positioning ball 15, the size of the positioning ball 15 is smaller than the size of an opening at the center of the hub, the hub can conveniently pass through the positioning ball 15 during installation, the center of the upper deburring disc is provided with the positioning hole 16 matched with the positioning ball, the positioning ball 15 is arranged to guide the upper deburring disc 2 during installation, the accuracy of the installation position of the upper deburring disc 2 is ensured, and the positioning ball has no spherical structure, so that the resistance is small during combination, the positioning can be quickly carried out, and the guiding is good; the arrangement of the positioning ball 15 and the positioning hole 16 is used for guiding the upper deburring disc, so that the accuracy of the position of the covered upper deburring disc is ensured.
In the invention, an upper positioning mechanism 13 is arranged at the center of the bottom surface of the upper deburring plate, a lower positioning mechanism 12 is arranged on the rotating shaft, the upper positioning mechanism 13 and the lower positioning mechanism 12 are arranged in a vertically corresponding manner, before deburring, a hub is horizontally arranged between the lower positioning mechanism 12 and the upper positioning mechanism 13, the lower positioning mechanism 12 is used for positioning the bottom of the hub, the center hole of the hub is inserted into the rotating shaft 6, and after the hub is positioned by the lower positioning mechanism 12, the upper positioning mechanism 13 is adjusted again to fix the center of the upper end of the hub; the upper positioning mechanism and the lower positioning mechanism both comprise an annular positioning plate 17 and a bowl-shaped positioner 18, adjusting grooves 19 are formed in two ends of the annular positioning plate, a central cleaner 20 is arranged in each of the two adjusting grooves 19, the upper end of the central cleaner 20 can move left and right in the adjusting grooves 19, the upper positioning mechanism further comprises a guide cylinder 22 and a pre-pressing adjusting device 21, the guide cylinder 22 is fixedly connected with the upper deburring plate, the positioning ball can penetrate through the guide cylinder 22, and the pre-pressing adjusting device 21 is arranged between the annular positioning plate and the bowl-shaped positioner 18; after installation, the guide cylinder 22 is sleeved on the rotating shaft, the positioning ball can penetrate through the guide cylinder 22 to extend upwards, the pre-pressing adjusting device 21 is a pre-pressing spring, the size of different hubs can be adapted to, and the installation stabilizing effect can be achieved; in addition, in order to clean the edge of the middle part of the hub, the central cleaner 20 comprises a cleaning rod and a cleaning ball, the cleaning ball is fixed at the end part of the cleaning rod, a layer of filing teeth are arranged on the cleaning ball, and the cleaning ball can be set into a rotatable structure, so that the cleaning ball can be universal at the end part of the cleaning rod, the function of filing teeth cannot be realized after one surface of the cleaning ball is used for a long time, each surface of the rotated cleaning ball can be cleaned, and the cleaning time is prolonged; in addition, in order to adapt the central cleaning rod 20 to the central parts of different hubs, an adjusting groove 19 is arranged, and the upper end of the cleaning rod can be adjusted left and right through the adjusting groove 19 and is positioned and fixed through a fastening bolt.
In the invention, each of the upper deburring disc 2 and the lower deburring disc 3 comprises a disc and a deburring device 9, the plurality of deburring devices 9 are arranged on the disc, the distance between every two deburring devices 9 is equal, each deburring device 9 comprises a base 91, a guide rod 92 and a deburring head 93, the guide rod 92 is vertically fixed on the base 91, a prepressing spring assembly 94 is sleeved on the guide rod 92, the deburring head 93 is connected at the end part of the prepressing spring assembly 94, each deburring head 93 is a small disc 931, and a rasping part 932, a skin grinding part 933 and a brush cleaning part 934 are arranged on the small disc 931 in an equal division manner; when the deburring operation is carried out on the upper surface and the lower bottom surface of the hub, slight angle self-adjustment can be carried out according to the pre-pressing spring assembly 94, the guide rod 92 guides and reinforces the pre-pressing spring assembly 94, the rotating shaft 6 rotates in the deburring process, the file part 932, the skin grinding part 933 and the brush cleaning part 934 work simultaneously, and the hub is driven to rotate at a constant speed by the rotating shaft 6, so a series of treatments are carried out on the surface of the hub in the rotating process, and repeated deburring operation can be realized for a plurality of times until the surface is smooth directly.
In the invention, the lower deburring plate 3 further comprises a dust chamber 31 and dust holes 32, the dust chamber 31 is arranged in a disc of the lower deburring plate 3, and the dust holes 32 communicated with the dust chamber 31 are arranged between every two deburring devices 9 on the lower deburring plate 3; can produce a large amount of pieces at the burring in-process, if not handle in time, will cause abominable influence to the workplace, so set up laying dust room 31, neither influence the outward appearance, save the place moreover to can in time carry out timely collection through laying dust hole 32 with the piece that falls into down on the 3 discs of burr dish, handle, reduce environmental pollution.
In the invention, one end of the upper deburring disc is rotationally connected with one of the adjusting type side deburring mechanisms through a rotating mechanism 21, and the other end of the upper deburring disc is magnetically connected with the other adjusting type side deburring mechanism through a magnetic opening and closing mechanism 22 in an opening and closing manner; the rotating mechanism 21 comprises a rotating base 211 and a rotating shaft 212, the rotating base 211 is fixedly arranged at the top end of the adjusting type side deburring mechanism, the rotating shaft 212 is rotatably connected with the rotating base 211, the upper deburring tray rotates in the rotating base 211 through the rotating shaft 212, the magnetic opening and closing mechanism 22 comprises a C-shaped opening and closing base 221, a plurality of magnetic opening and closing grooves 222 and a plurality of magnetic opening and closing teeth 223, the C-shaped opening and closing base 221 is arranged at the top end of the other adjusting type side deburring mechanism, the magnetic opening and closing grooves 222 are arranged on the C-shaped opening and closing base 221 in parallel, the magnetic opening and closing teeth 223 are arranged on the upper deburring tray in parallel, and one magnetic opening and closing groove 222 corresponds to one magnetic opening and closing tooth 223; in order to conveniently and rapidly place the motorcycle hub on a rotating shaft, the invention sets the upper deburring disc to be a rotatable structure, the two opposite sides of the upper deburring disc are uniformly welded with the connecting plates 8, the bottom of the connecting plate 8 on one side is provided with the rotating shaft 212, the two ends of the rotating shaft 212 are rotatably connected with the rotating base 211, the upper deburring disc can be turned over up and down through the arrangement of the rotating shaft 212, the motorcycle hub is placed on the rotating shaft, the stability of the closed upper deburring disc is improved, the magnetic opening and closing mechanism 22 is arranged, when the motorcycle hub is placed, the upper deburring disc is rotated downwards and moved, the magnetic opening and closing teeth 223 and the magnetic opening and closing grooves 222 are correspondingly clamped one by one, the sections of the magnetic opening and closing grooves 222 and the magnetic opening and closing teeth 223 are both isosceles trapezoid structures, the end surface of each magnetic opening and closing tooth 223 is set to be a circular arc end surface, and the magnetic, the positioning can be better, and the stability can be better realized.
In the invention, each adjusting type side deburring mechanism 4 comprises a supporting seat 41 and a deburring groove 42 arranged on the inner side of the upper end of the supporting seat 41, the structure of the deburring groove 42 is matched with the outer ring structure of the hub, an L-shaped moving plate 43 is processed at the bottom of the supporting seat 41, a group of moving grooves are processed at the bottom of the moving plate 43, the moving grooves are in sliding connection with a moving guide rail group 44 fixed on the operating platform 1, a positioning part 45 is further arranged on the moving plate 43, a dust suction pipe hole 46 is further arranged on the supporting seat 41, and a dust blocking plate 11 is further arranged between the supporting seat 41 and the lower deburring disc 3; the moving plate 43 is arranged to adjust the size of the hub installation area 10, the moving plate 43 is moved left and right, the guidance performance is good, the direction cannot deviate, the adjustment is convenient and quick, a positioning hole is formed in the center of the moving plate 43, and the moving plate is positioned in the positioning hole through a positioning piece 45; the burr removing groove 42 is mainly provided with a file part 932, the upper side and the lower side of the inside are provided with brushes or rigid brushes for cleaning, the middle part is provided with a skin grinding part 933, or the file teeth of the skin grinding part 933 and the file part 932 are arranged at intervals, so that the burr removing effect is improved.
Compared with the prior art, the improved structure has the advantages that firstly, the integrated deburring device is designed and divided into the upper deburring disc 2, the lower deburring disc 3 and the adjusting type side deburring mechanism 4, the upper surface, the lower surface, the edge line and the internal reinforcing ribs of the motorcycle hub can be simultaneously deburred in the deburring process, the deburring efficiency is greatly improved, and the labor force output is reduced;
secondly, the file and the buffing are integrally arranged by deburring, and meanwhile, a cleaning brush is additionally arranged, so that scraps on the hub can be removed in time while deburring is carried out, surface cleaning work is not required after deburring is finished, and the deburring device is simple and convenient;
and the upper deburring disc is opened more conveniently through the matching of the two mechanisms, the hub is convenient to mount and dismount quickly, and the two mechanisms are matched closely in a magnetic manner, so that the stability of the upper deburring disc after mounting can be ensured.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.