CN108941476B - Processing system for aluminum processing forming die - Google Patents
Processing system for aluminum processing forming die Download PDFInfo
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- CN108941476B CN108941476B CN201810789052.XA CN201810789052A CN108941476B CN 108941476 B CN108941476 B CN 108941476B CN 201810789052 A CN201810789052 A CN 201810789052A CN 108941476 B CN108941476 B CN 108941476B
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- flattening
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- sliding
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 43
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 100
- 238000005056 compaction Methods 0.000 claims abstract description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 238000003756 stirring Methods 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 12
- 238000003754 machining Methods 0.000 claims 1
- 239000004576 sand Substances 0.000 abstract description 98
- 230000000694 effects Effects 0.000 abstract description 24
- 238000005266 casting Methods 0.000 abstract description 7
- 230000007480 spreading Effects 0.000 description 29
- 238000003892 spreading Methods 0.000 description 29
- 230000009471 action Effects 0.000 description 25
- 239000004411 aluminium Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000005242 forging Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 230000009916 joint effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
- B22C15/28—Compacting by different means acting simultaneously or successively, e.g. preliminary blowing and finally pressing
- B22C15/30—Compacting by different means acting simultaneously or successively, e.g. preliminary blowing and finally pressing by both pressing and jarring devices
- B22C15/32—Compacting by different means acting simultaneously or successively, e.g. preliminary blowing and finally pressing by both pressing and jarring devices involving mechanical gearing only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/08—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention relates to a processing system for an aluminum processing forming die, which comprises a supporting bottom plate, a die table and a flattening device, wherein the die table is placed on the top of the supporting bottom plate, the flattening device is positioned on the outer side of the die table, and the flattening device is installed on the top of the outer end of the supporting bottom plate; the flattening device comprises a flattening electric slide block, a flattening lifting push rod, a flattening sliding frame, a flattening supporting plate, a moving mechanism, a flattening mechanism, a compaction mechanism and a sprinkling mechanism; the moving mechanism comprises an adjusting motor, an adjusting rotating shaft, a moving connecting plate, an adjusting sliding frame, a rotating gear, a first rack and a second rack. The invention can solve the problems of high labor intensity, low working efficiency of manual sand flattening, manual sand compaction, poor sand compaction effect, nonuniform manual sand sprinkling and the like when the conventional aluminum casting die is used for sand flattening.
Description
Technical Field
The invention relates to the technical field of aluminum processing, in particular to a processing system for an aluminum processing forming die.
Background
The aluminum processing is to process an aluminum billet into a material by using a plastic processing method, and the main methods comprise rolling, extrusion, stretching, forging and the like; the yield of the existing aluminum is second to that of steel and is second to that of metal materials; the products processed by aluminum have seven alloy systems, and can be used for producing eight types of products such as plates, strips, foils, pipes, bars, sections, wires and forgings.
The smelting and casting of aluminum are the most common in the existing aluminum processing method, the processing of aluminum plate coiled materials is the most processed product of small aluminum processing enterprises, the smelting and forging of the aluminum plate coiled materials need to smelt aluminum blanks firstly, the smelted aluminum liquid is transmitted into a forming die through a guide groove, flattened sand is stacked in the forming die, when the aluminum liquid is transmitted to the die, the aluminum liquid is flattened manually, the aluminum liquid is rapidly cooled and solidified, and the cooled aluminum plate is manually rolled up. The problems existing in the working mode are that labor intensity is high due to the fact that work such as sand is manually flattened, multi-level flattening work efficiency of the sand is low due to the fact that the sand is manually flattened, the sand needs to be compacted by means of a vibrating rod, the compacting effect of the manual sand is poor, and water is uniformly sprayed on the sand manually.
Disclosure of Invention
In order to solve the problems, the invention provides a processing system for an aluminum processing forming die, which can solve the problems of high labor intensity, low work efficiency of manually flattening sand, manual assistance for compacting the sand, poor sand compacting effect, uneven manual water spraying on the sand and the like when the conventional aluminum casting die is used for flattening the sand; the function of carrying out all-round compaction watering to the grit in the aluminium cast's mould can be realized, have that intensity of labour is little, the mechanization is carried out the shakeout work efficiency height to the grit, need not artifical supplementary to carry out the compaction to the grit, the grit compaction is effectual, the mechanization is even to the grit watering advantage such as.
In order to achieve the purpose, the invention adopts the following technical scheme that the processing system for the aluminum processing forming die comprises a supporting bottom plate, a die table and a flattening device, wherein the die table is placed on the top of the supporting bottom plate, the flattening device is positioned on the outer side of the die table, and the flattening device is installed on the top of the outer end of the supporting bottom plate.
The flattening device comprises a flattening electric slider, flattening lifting push rods, a flattening sliding frame, a flattening supporting plate, a moving mechanism, a flattening mechanism, a compaction mechanism and a sprinkling mechanism, wherein the front end and the rear end of the die platform are respectively provided with one flattening electric slider, the top of each flattening electric slider is provided with one flattening lifting push rod, the flattening sliding frame is arranged on the top of each flattening lifting push rod and is of a U-shaped structure, sliding limiting plates are respectively arranged on the inner walls of the left side and the right side of the flattening sliding frame, the flattening supporting plate is arranged on the upper side face of the lower end of the flattening sliding frame, the moving mechanism is arranged on the middle part of the flattening supporting plate, the flattening mechanism is arranged on the bottom of the left end of the moving mechanism, the compaction mechanism is positioned on the right side of the flattening mechanism, the compaction mechanism is connected with the lower end of the moving mechanism, the sprinkling mechanism is arranged on the bottom of the right end of the, during specific work, the sand in the die table can be preliminarily flattened and compacted by the flattening device, the sand in the die table can be moistened by water, the flattening device can be adjusted to move left and right through movement of the flattening electric sliding block, and the height of the flattening device can be adjusted through lifting movement of the flattening lifting push rod.
As a preferred technical scheme of the invention, the moving mechanism comprises an adjusting motor, an adjusting rotating shaft, a moving connecting plate, an adjusting sliding frame, a rotating gear, a first rack frame and a second rack frame, the adjusting motor is arranged on the top of a flattening support plate through the moving connecting plate, an output shaft of the adjusting motor is connected with the top of the adjusting rotating shaft through a coupler, the bottom of the adjusting rotating shaft is arranged on the top of the flattening support plate through a bearing, the rotating gear is arranged on the middle part of the adjusting rotating shaft, the first rack frame is arranged on the left side of the rotating gear, the second rack frame is arranged on the right side of the rotating gear, the first rack frame and the second rack frame are both meshed with the rotating gear, the outer end of the first rack frame is connected with a sliding limit plate arranged on the inner wall of the left end of the flattening sliding frame in a sliding fit manner, the outer end of the second rack frame is connected with a sliding limit plate arranged on the inner wall of the right, the first rack frame and the second rack frame are both provided with sliding chutes, the left end and the right end of the movable connecting plate are both provided with an adjusting sliding frame, the adjusting sliding frame positioned at the left end of the movable connecting plate is connected with the first rack frame in a sliding fit manner, the adjusting sliding frame positioned at the right end of the movable connecting plate is connected with the second rack frame in a sliding fit manner, the moving mechanism can drive the flattening mechanism, the compaction mechanism and the sprinkling mechanism to move in opposite directions, the sand rolling machine can perform all-dimensional compaction, flattening and sprinkling actions on sand in the die table, control the adjusting motor to continuously rotate forwards and backwards, perform reciprocating forward and backward movement on the first rack and the second rack, stably slide the first rack and the second rack under the action of the sliding limiting plates arranged on the flattening sliding frame, and limit the forward and backward movement of the first rack and the second rack by the adjusting sliding frame.
As a preferred technical scheme of the invention, the flattening mechanism comprises a flattening connecting plate, a flattening frame, a flattening telescopic body, a flattening push rod, a push rod connecting frame and a limiting branch chain, wherein the flattening connecting plate is installed at the bottom of the left end of a first rack frame, the flattening frame is installed on the left side surface of the flattening connecting plate through a pin shaft, the bottom of the flattening frame is of a toothed structure, a square groove is formed in the middle of the flattening frame, the flattening telescopic body is located in the square groove formed in the flattening frame, the flattening push rod is installed on the top of the flattening telescopic body, the flattening push rod is installed on the top of the flattening frame through the push rod connecting frame, the limiting branch chain is evenly distributed at the front end and the rear end of the flattening frame, and the limiting branch chain is installed on the flattening connecting plate; the limiting branched chain comprises a limiting base, a limiting push rod, a limiting connecting plate, a limiting clamping plate and a limiting spring, wherein the bottom of the limiting push rod is installed on the left side surface of the flattening connecting plate through the limiting base, the limiting connecting plate is installed on the top of the limiting push rod, the limiting clamping plate is installed on the left side surface of the limiting connecting plate through a hinge, clamping teeth are arranged on the left side surface of the limiting clamping plate, the limiting spring is installed between the limiting connecting plate and the limiting clamping plate, during specific work, the flattening mechanism can preliminarily flatten sand in a mold table, uneven flattening of the sand in a later period during flattening of the sand is prevented, the toothed structure of the flattening frame can reduce the resistance of the flattening frame to preliminary flattening of the sand, the height of the flattening body can be adjusted through the telescopic motion of the flattening push rod, the flattening frame and the flattening body can be matched to divide the sand to different heights according to the amount of the sand in the mold table, when the flattening frame performs flattening action, the flattening frame can rotate forwards when the sand is flattened backwards due to the resistance of the sand, the rotating angle of the flattening frame can be adjusted by the limiting branched chain, so that the flattening frame is positioned at the optimal flattening angle, the limiting push rod is controlled to perform telescopic motion, and the limiting clamping plate can be tightly attached to the outer side surface of the flattening frame under the action of the limiting spring.
As a preferred technical scheme of the invention, the compaction mechanism comprises a compaction support plate, a compaction spring, a compaction telescopic rod, a telescopic spring, a vibrating rod, a stirring frame and a stirring plate, wherein the compaction support plate is arranged on the bottom of the right end of a rack frame through a ball hinge, the compaction spring is symmetrically distributed at the upper end of the compaction support plate and is arranged between the compaction support plate and the rack frame, a flattening telescopic body is symmetrically arranged at the outer end of the bottom of the compaction support plate, the vibrating rod is arranged at the lower end of the flattening telescopic body, the telescopic spring is sleeved at the outer end of the flattening telescopic body, the stirring frame is arranged on the lower end face of the middle part of the compaction support plate, balls are uniformly arranged at the bottom of the stirring frame, the stirring plate is uniformly arranged in the stirring frame through a pin shaft, when the compaction mechanism works, the sand in a die table can be compacted, the problems that the aluminum processing effect is poor due to the right gap in the sand during flattening and the like are solved, when plain mechanism carries out the during operation, adjust the length of shakeout lift push rod, make the ball of stirring the frame bottom contact with the mould platform, control the vibrting spear and vibrate, the expanding spring of vibrting spear upper end can stretch out and draw back automatically under the vibrations effect of vibrting spear, increase the vibrations effect of vibrting spear, the vibrations of vibrting spear can also drive the plain board of plain support and swing under the joint action of ball hinge, stir the angle that the board of stirring in the frame can rotate the most smooth and easy removal when the removal angle of difference, further increased the plain effect of plain support to the grit.
As a preferred technical scheme of the invention, the sprinkling mechanism comprises a sprinkling pump, a sprinkling pipe, a sprinkling motor, a sprinkling connecting frame, a driving gear, a driven gear and a nozzle, wherein the sprinkling motor is arranged at the bottom of a second rack through the sprinkling connecting frame, the driving gear is arranged on an output shaft of the sprinkling motor, the sprinkling pump is arranged at the top of the second rack, the top of the sprinkling pipe is connected with the sprinkling pump, the lower end of the sprinkling pipe penetrates through the second rack, a round hole is arranged at the middle part of the driven gear, the bottom of the sprinkling pipe is arranged in the round hole of the driven gear through a bearing, the driven gear is meshed with the driving gear, the top of the nozzle is arranged at the lower end of the round hole at the middle part of the driven gear, the lower end of the nozzle is an inclined pipe, the bottom of the nozzle is of a sprinkling structure, and during specific work, the sprinkling mechanism can sprinkle sand which is primarily flattened and compacted, the water sprinkling pump is opened, the water sprinkling motor is controlled to rotate, the rotation of the water sprinkling motor drives the driven gear to rotate, so that the inclined water sprinkling structure at the bottom of the spray head can sprinkle sand in a certain range, the front and back sliding of the second rack and the left and right movement of the flattening electric slider can be realized, and the spray head can spray water on the sand in the whole die table.
When the sand spreading device works, sand in the die table can be preliminarily spread and compacted by the spreading device, the sand in the die table can be moistened by adding water by the spreading device, the spreading electric slider can be moved to adjust the spreading device to move left and right, the lifting movement of the spreading lifting push rod can adjust the height of the spreading device, the moving mechanism can drive the spreading mechanism, the compacting mechanism and the sprinkling mechanism to move in opposite directions, so that the sand spreading device can carry out omnibearing compacting, spreading and sprinkling actions on the sand in the die table, the adjusting motor is controlled to continuously rotate forwards and backwards, the first rack frame and the second rack frame carry out reciprocating forward and backward movement, the first rack frame and the second rack frame can stably slide under the action of a sliding limiting plate arranged on the spreading sliding frame, and the adjusting sliding frame can limit the forward and backward movement of the first rack frame and the second rack frame, the sand in the die table can be initially flattened by the flattening mechanism, the phenomenon that the sand is unevenly flattened in the later period is avoided, the toothed structure of the flattening frame can reduce the resistance of the flattening frame to the sand during the initial flattening, the telescopic motion of the flattening push rod can adjust the height of the flattening telescopic body, so that the flattening frame and the flattening telescopic body are matched to distribute the sand to different heights according to the amount of the sand in the die table, when the flattening frame performs flattening action, the flattening frame can rotate forwards when the sand is flattened backwards due to the resistance of the sand, the rotating angle of the flattening frame can be adjusted by the limiting branched chain, the flattening frame is positioned at the optimal flattening angle, the limiting push rod is controlled to perform telescopic motion, the limiting clamping plate can tightly cling to the outer side surface of the flattening frame under the action of the limiting spring, the compaction mechanism can compact the sand in the die table, and the problems that the aluminum processing effect is poor due to the middle-right gap of the sand during the flattening process are solved, when the compaction mechanism works, the length of the flattening lifting push rod is adjusted, so that the balls at the bottom of the stirring frame are contacted with the die table, the vibration rod is controlled to vibrate, the telescopic spring at the upper end of the vibration rod can automatically stretch under the vibration action of the vibration rod, the vibration effect of the vibration rod is increased, the vibration of the vibration rod can also drive the compaction support plate to swing under the connection action of the ball hinges, the stirring plate in the stirring frame can rotate to the most smooth moving angle at different moving angles, the compaction effect on the sand is further increased, the sprinkling mechanism can sprinkle the primarily flattened and compacted sand, the sprinkling pump is started, the sprinkling motor is controlled to rotate, the sprinkling motor drives the sprinkling driven gear to rotate, so that the inclined sprinkling structure at the bottom of the sprayer can carry out the water action on the sand within a certain range, and the back-and-forth sliding of the second rack and the left-and right moving of the flattening electric slide block, the shower nozzle can carry out the water spray action to the grit in the whole mould platform, can realize carrying out the function that all-round compaction was sprinkled to the grit in the mould of aluminium casting.
The invention has the beneficial effects that:
the invention can solve the problems of high labor intensity, low working efficiency of manual sand flattening, manual sand compaction, poor sand compaction effect, uneven manual sand sprinkling and the like when the conventional aluminum casting mold performs sand flattening; the device can realize the function of omnibearing compacting and sprinkling for the sand in the aluminum casting die, and has the advantages of low labor intensity, high working efficiency of mechanically flattening the sand, no need of manual assistance for compacting the sand, good compacting effect of the sand, uniform sprinkling for the sand mechanically and the like;
secondly, a moving mechanism is arranged on the flattening device, and the moving mechanism can drive the flattening mechanism, the compaction mechanism and the sprinkling mechanism to move in opposite directions, so that the sand flattening device can perform omnibearing compaction flattening and sprinkling actions on the sand in the mold table;
thirdly, the flattening device is provided with a flattening mechanism, and the flattening mechanism can preliminarily flatten the sand in the die table, so that the sand is prevented from being unevenly flattened in the later period when being flattened;
and fourthly, the flattening device is provided with a compaction mechanism, and the compaction mechanism can compact the sand in the die table, so that the problems of poor aluminum processing effect and the like caused by right gaps in the sand when the sand is flattened are solved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the leveling device of the present invention with the leveling electric slider and the leveling lifting push rod removed;
FIG. 3 is a schematic view of the first rack, the flattening mechanism and the tapping mechanism of the present invention;
FIG. 4 is a schematic diagram of the structure of a spacing branch of the present invention;
FIG. 5 is a schematic structural view of the flattening mechanism of the present invention after the flattening web and the limiting branched chain are removed;
FIG. 6 is a schematic structural view of the tapping plate, the striking frame and the striking plate of the present invention;
fig. 7 is a schematic structural view between a second rack and a sprinkler mechanism according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 7, a processing system for an aluminum processing forming mold comprises a supporting base plate 1, a mold table 2 and a flattening device 3, wherein the mold table 2 is placed on the top of the supporting base plate 1, the flattening device 3 is located on the outer side of the mold table 2, and the flattening device 3 is installed on the top of the outer end of the supporting base plate 1.
The flattening device 3 comprises a flattening electric slider 31, a flattening lifting push rod 32, a flattening sliding frame 33, a flattening support plate 34, a moving mechanism 35, a flattening mechanism 36, a compaction mechanism 37 and a sprinkling mechanism 38, wherein the flattening electric slider 31 is arranged at the front end and the rear end of the die table 2, a flattening lifting push rod 32 is arranged at the top of each flattening electric slider 31, the flattening sliding frame 33 is arranged at the top of the flattening lifting push rod 32, the flattening sliding frame 33 is of a U-shaped structure, sliding limit plates are arranged on the inner walls of the left side and the right side of the flattening sliding frame 33, the flattening support plate 34 is arranged on the upper side face of the lower end of the flattening sliding frame 33, the moving mechanism 35 is arranged in the middle of the flattening support plate 34, the flattening mechanism 36 is arranged at the bottom of the left end of the moving mechanism 35, the compaction mechanism 37 is positioned at the right side of the flattening mechanism 36, and the compaction mechanism 37 is connected with the lower end of the moving mechanism 35, watering mechanism 38 is installed on moving mechanism 35's right-hand member bottom, and concrete during operation, shakeouts device 3 and can carry out preliminary shakeouts and the plain bumper with the grit in the mould platform 2, and shakeouts device 3 can also add the wetting with the grit in the mould platform 2, and shakeouts device 3 and controls about can being adjusted in the removal of shakeouts electric slider 31, and shakeouts device 3's height can be adjusted to the elevating movement of shakeouts lifting push rod 32.
The moving mechanism 35 comprises an adjusting motor 351, an adjusting rotating shaft 352, a moving connecting plate 353, an adjusting sliding frame 354, a rotating gear 355, a first rack frame 356 and a second rack frame 357, the adjusting motor 351 is installed on the top of the flattening support plate 34 through the moving connecting plate 353, an output shaft of the adjusting motor 351 is connected with the top of the adjusting rotating shaft 352 through a coupler, the bottom of the adjusting rotating shaft 352 is installed on the top of the flattening support plate 34 through a bearing, the rotating gear 355 is installed on the middle portion of the adjusting rotating shaft 352, the first rack frame 356 is located on the left side of the rotating gear 355, the second rack frame 357 is located on the right side of the rotating gear 355, the first rack frame 356 and the second rack frame 357 are meshed with the rotating gear 355, the outer end of the first rack frame 356 is connected with a sliding limiting plate arranged on the inner wall of the left end of the flattening sliding frame 33 in a sliding fit mode, and the outer end of the second rack frame 357 is connected with a sliding limiting plate arranged on the inner wall of The first rack 356 and the second rack 357 are connected with each other, a sliding groove is arranged on each of the first rack 356 and the second rack 357, an adjusting carriage 354 is arranged on each of the left end and the right end of the movable connecting plate 353, the adjusting carriage 354 arranged on the left end of the movable connecting plate 353 is connected with the first rack 356 in a sliding fit manner, the adjusting carriage 354 arranged on the right end of the movable connecting plate 353 is connected with the second rack 357 in a sliding fit manner, during specific work, the moving mechanism 35 can drive the flattening mechanism 36, the compacting mechanism 37 and the sprinkling mechanism 38 to move in opposite directions, so that the invention can perform omnibearing compacting, flattening and sprinkling actions on sand in the mold table 2, control the adjusting motor 351 to perform continuous forward and backward rotation, perform reciprocating forward and backward movement on the first rack 356 and the second rack 357, and stably slide the first rack 356 and the second rack 357 under the action of a sliding limiting plate arranged on the flattening carriage 33, the adjustment carriage 354 is capable of limiting the fore and aft movement of the first rack 356 and the second rack 357.
The flattening mechanism 36 comprises a flattening connecting plate 361, a flattening frame 362, a flattening telescopic body 363, a flattening push rod 364, a push rod connecting frame 365 and a limiting branched chain 366, wherein the flattening connecting plate 361 is installed at the bottom of the left end of a first rack frame 356, the flattening frame 362 is installed on the left side face of the flattening connecting plate 361 through a pin shaft, the bottom of the flattening frame 362 is of a toothed structure, a square groove is formed in the middle of the flattening frame 362, the flattening telescopic body 363 is located in the square groove formed in the flattening frame 362, the flattening push rod 364 is installed on the top of the flattening telescopic body 363, the flattening push rod 364 is installed on the top of the flattening frame 362 through the push rod connecting frame 365, the limiting branched chain 366 is distributed at the front end and the rear end of the flattening frame 362, and the limiting branched chain 366 is installed on the flattening connecting plate 361; the limiting branched chain 366 comprises a limiting base 3661, a limiting push rod 3662, a limiting connecting plate 3663, a limiting clamping plate 3664 and a limiting spring 3665, the bottom of the limiting push rod 3662 is mounted on the left side surface of the flattening connecting plate 361 through the limiting base 3661, the top of the limiting push rod 3662 is provided with the limiting connecting plate 3663, the limiting clamping plate 3664 is mounted on the left side surface of the limiting connecting plate 3663 through a hinge, the left side surface of the limiting clamping plate 3664 is provided with clamping teeth, the limiting spring 3665 is mounted between the limiting connecting plate 3663 and the limiting clamping plate 3664, during specific work, the flattening mechanism 36 can primarily flatten sand in the mold table 2, uneven sand flattening in later periods is prevented, resistance of the flattening frame 362 to sand flattening in flattening is reduced through the toothed structure of the flattening frame 362, the height of the flattening telescopic body 363 of the flattening primary push rod 364 can be adjusted, so that the flattening frame 362 is matched with the flattening telescopic body 363 to divide the sand to different heights of the sand in the mold table 2, when the spreading frame 362 performs a spreading action, the spreading frame 362 rotates forwards when the sand is spread backwards due to the resistance of the sand, the limiting branched chain 366 can adjust the rotating angle of the spreading frame 362, so that the spreading frame 362 is located at an optimal spreading angle, the limiting push rod 3662 is controlled to perform telescopic motion, and the limiting clamping plate 3664 is tightly attached to the outer side surface of the spreading frame 362 under the action of the limiting spring 3665.
The compaction mechanism 37 comprises a compaction support plate 371, a compaction spring 372, a compaction telescopic rod 373, an expansion spring 374, a vibration rod 375, a toggle frame 376 and a toggle plate 377, the compaction support plate 371 is installed on the bottom of the right end of a rack frame 356 through a ball hinge, the compaction spring 372 is symmetrically distributed at the upper end of the compaction support plate 371, the compaction spring 372 is installed between the compaction support plate 371 and the rack frame 356, a flattening telescopic body 363 is symmetrically installed at the outer end of the bottom of the compaction support plate 371, the vibration rod 375 is installed at the lower end of the flattening telescopic body 363, the expansion spring 374 is sleeved on the outer end of the flattening telescopic body 363, the toggle frame 376 is installed on the lower end face of the middle of the compaction support plate 371, balls are evenly arranged at the bottom of the toggle frame 376, the toggle plate 377 is evenly installed in the toggle frame 376 through a pin shaft, during specific work, the compaction mechanism 37 can compact sand in the mold table 2, prevent that the grit from causing the poor scheduling problem of aluminium processing effect in the sand when shakeout, when plain mechanism carries out the during operation, adjust shakeout lifter 32's length, make the ball of stirring frame 376 bottom contact with mould platform 2, control vibrations stick 375 vibrates, the expanding spring 374 of vibrations stick 375 upper end can stretch out and draw back automatically under vibrations effect of vibrations stick 375, increase vibrations effect of vibrations stick 375, vibrations of vibrations stick 375 can also drive plain extension board 371 and swing under ball hinge's joint action, stir the angle that the board 377 of stirring in the frame 376 can rotate the most smooth and easy removal when the removal angle of difference, further increased the plain effect of jolting to the grit.
The sprinkling mechanism 38 comprises a sprinkling pump 381, a sprinkling pipe 382, a sprinkling motor 383, a sprinkling connecting frame 384, a driving gear 385, a driven gear 386 and a sprinkler 387, wherein the sprinkling motor 383 is installed at the bottom of a second rack 357 through the sprinkling connecting frame 384, the driving gear 385 is installed on an output shaft of the sprinkling motor 383, the sprinkling pump 381 is installed at the top of the second rack 357, the top of the sprinkling pipe 382 is connected with the sprinkling pump 381, the lower end of the sprinkling pipe 382 penetrates through the second rack 357, a round hole 386 is formed in the middle of the driven gear 386, the bottom of the sprinkling pipe 382 is installed in a round hole of the driven gear 386 through a bearing, the driven gear is meshed with the driving gear 385, the top of the sprinkler 387 is installed at the lower end of the middle of the driven gear 386, the lower end of the sprinkler 387 is an inclined pipe, the bottom of the sprinkler 387 is of the sprinkler structure, and during specific work, the sprinkling mechanism 38 can sprinkle sand which is primarily flattened and compacted, the water sprinkling pump 381 is started, the water sprinkling motor 383 is controlled to rotate, the rotation of the water sprinkling motor 383 drives the driven gear 386 to rotate, therefore, the inclined water sprinkling structure at the bottom of the spray head 387 can sprinkle sand in a certain range, the front and back sliding of the second rack 357 and the left and right movement of the flattening electric slide block 31 enable the spray head to spray water to the sand in the whole die table 2.
When the sand spreading device works, sand in the die table 2 can be preliminarily spread and compacted by the spreading device 3, the sand in the die table 2 can be moistened by adding water by the spreading device 3, the spreading electric slide block 31 can be moved to adjust the spreading device 3 to move left and right, the lifting movement of the spreading lifting push rod 32 can adjust the height of the spreading device 3, the moving mechanism 35 can drive the spreading mechanism 36, the compacting mechanism 37 and the sprinkling mechanism 38 to move in opposite directions, so that the sand spreading device can carry out omnibearing compacting, spreading and sprinkling actions on the sand in the die table 2, the adjusting motor 351 is controlled to continuously rotate forwards and backwards, the first rack 356 and the second rack 357 carry out reciprocating front-and-back movement, the first rack 356 and the second rack 357 can stably slide under the action of the sliding limiting plate arranged on the spreading sliding carriage 33, the adjusting carriage 354 can limit the front-and-back movement of the first rack 356 and the second rack 357, the flattening mechanism 36 can primarily flatten the sand in the mold table 2 to prevent uneven flattening of the sand in the later period, the toothed structure of the flattening frame 362 can reduce the resistance of the flattening frame 362 to primarily flatten the sand, the telescopic motion of the flattening push rod 364 can adjust the height of the flattening telescopic body 363, so that the flattening frame 362 and the flattening telescopic body 363 are matched to distribute the sand to different heights according to the amount of the sand in the mold table 2, when the flattening frame 362 performs flattening action, the flattening frame 362 can rotate forwards when flattening the sand backwards in the invention due to the resistance of the sand, the limiting branched chain 366 can adjust the rotating angle of the flattening frame 362, so that the flattening frame 362 is located at the optimal flattening angle, the limiting push rod 3662 is controlled to perform telescopic motion, the limiting clamping plate 3664 can tightly cling to the outer side surface of the flattening frame 362 under the action of the limiting spring 3665, the compaction mechanism 37 can compact the sand in the mold table 2, prevent sand in the shakeout in the right space cause aluminium processing effect subalternation problem in the sand, when the plain mechanism carries out work, adjust shakeout lift push rod 32's length, make the ball of stirring frame 376 bottom contact with mould platform 2, control vibrant stick 375 vibrates, the expanding spring 374 of vibrant stick 375 upper end can be automatic under the vibrations effect of vibrant stick 375 and stretch out and draw back, increase the vibrations effect of vibrant stick 375, the vibrations of vibrant stick 375 can also drive the plain support plate 371 and swing under the connection effect of ball hinge, stir the board 377 in the frame 376 and can rotate the angle that moves most smoothly when different moving angles, further increased the plain effect to the sand, water spray mechanism 38 can carry out the watering action with the sand of shakeout tentatively shakeout, open water spray pump 381, and control water spray motor 383 to rotate, water spray motor 383 rotates and drive driven gear 386, thereby the slope gondola water faucet structure of shower nozzle 387 bottom can be in certain extent to the grit action of watering, slip and shakeout the removal of electric slider 31 around through No. two racks 357, the shower nozzle can carry out the action of spraying water to the grit in whole mould platform 2, the function of carrying out all-round compaction watering to the grit in the aluminium cast mould has been realized, it is big to have solved the intensity of labour that exists when current aluminium casting mould carries out the shakeout action of grit, it is low that the manual work carries out shakeout work efficiency to the grit, need the manual work to assist and carry out the plain bumper to the grit, the grit plain bumper effect is poor, the manual work is to difficult problems such as grit inhomogeneous watering, the purpose has been reached.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides an aluminum machining forming is processing system for mould, includes supporting baseplate (1), mould platform (2) and shakeouts device (3), its characterized in that: the die table (2) is placed on the top of the supporting base plate (1), the flattening device (3) is located on the outer side of the die table (2), and the flattening device (3) is installed on the top of the outer end of the supporting base plate (1); wherein:
the flattening device (3) comprises flattening electric sliders (31), flattening lifting push rods (32), flattening sliding frames (33), flattening supporting plates (34), moving mechanisms (35), flattening mechanisms (36), compaction mechanisms (37) and sprinkling mechanisms (38), wherein the flattening electric sliders (31) are arranged at the front end and the rear end of the die table (2), each flattening lifting push rod (32) is arranged at the top of each flattening electric slider (31), the flattening sliding frames (33) are arranged on the tops of the flattening lifting push rods (32), the flattening sliding frames (33) are of a U-shaped structure, sliding limiting plates are arranged on the inner walls of the left side and the right side of each flattening sliding frame (33), the flattening supporting plates (34) are arranged on the upper side face of the lower end of each flattening sliding frame (33), the moving mechanisms (35) are arranged on the middle portions of the flattening supporting plates (34), the flattening mechanisms (36) are arranged at the bottoms of the left ends of the moving mechanisms (35), the tap mechanism (37) is positioned on the right side of the flattening mechanism (36), the tap mechanism (37) is connected with the lower end of the moving mechanism (35), and the sprinkling mechanism (38) is installed on the bottom of the right end of the moving mechanism (35);
the moving mechanism (35) comprises an adjusting motor (351), an adjusting rotating shaft (352), a moving connecting plate (353), an adjusting sliding frame (354), a rotating gear (355), a first rack frame (356) and a second rack frame (357), the adjusting motor (351) is installed on the top of the flattening support plate (34) through the moving connecting plate (353), an output shaft of the adjusting motor (351) is connected with the top of the adjusting rotating shaft (352) through a coupler, the bottom of the adjusting rotating shaft (352) is installed on the top of the flattening support plate (34) through a bearing, the rotating gear (355) is installed on the middle of the adjusting rotating shaft (352), the first rack frame (356) is located on the left side of the rotating gear (355), the second rack frame (357) is located on the right side of the rotating gear (355), the first rack frame (356) and the second rack frame (357) are both meshed with the rotating gear (355), the outer end of a first rack (356) is connected with a sliding limiting plate arranged on the inner wall of the left end of a flattening sliding frame (33) in a sliding fit mode, the outer end of a second rack (357) is connected with a sliding limiting plate arranged on the inner wall of the right end of the flattening sliding frame (33) in a sliding fit mode, sliding chutes are formed in the first rack (356) and the second rack (357), adjusting sliding carriages (354) are mounted at the left end and the right end of a movable connecting plate (353), the adjusting sliding carriage (354) positioned at the left end of the movable connecting plate (353) is connected with the first rack (356) in a sliding fit mode, and the adjusting sliding carriage (354) positioned at the right end of the movable connecting plate (353) is connected with the second rack (357) in a sliding fit mode;
the flattening mechanism (36) comprises a flattening connecting plate (361), a flattening frame (362), a flattening telescopic body (363), a flattening push rod (364), a push rod connecting frame (365) and a limiting branch chain (366), wherein the flattening connecting plate (361) is installed at the bottom of the left end of a rack frame (356), the flattening frame (362) is installed on the left side face of the flattening connecting plate (361) through a pin shaft, a square groove is formed in the middle of the flattening frame (362), the flattening telescopic body (363) is located in the square groove formed in the flattening frame (362), the flattening push rod (364) is installed at the top of the flattening telescopic body (363), the flattening push rod (364) is installed at the top of the flattening frame (362) through the push rod connecting frame (365), the front end and the rear end of the flattening frame (362) are evenly distributed with the limiting branch chain (366), and the limiting branch chain (366) is installed on the flattening connecting plate (361).
2. The processing system for an aluminum working forming die as set forth in claim 1, wherein: the tap mechanism (37) comprises a tap support plate (371), a tap spring (372), a tap telescopic rod (373), a telescopic spring (374), a vibrating rod (375), a toggle frame (376) and a toggle plate (377), tap extension board (371) are installed on the right-hand member bottom of a rack (356) through the ball hinge, the upper end symmetric distribution of tap extension board (371) has tap spring (372), tap spring (372) are installed between tap extension board (371) and rack (356), the symmetry is installed on the bottom outer end of tap extension board (371) and is shakeed stretching body (363), install vibrations stick (375) on the lower extreme of shakeing stretching body (363), the cover is equipped with expanding spring (374) on the outer end of shakeing stretching body (363), dial frame (376) and install on the terminal surface under the well portion of tap extension board (371), dial in frame (376) and evenly install through the round pin axle and dial plate (377).
3. The processing system for an aluminum working forming die as set forth in claim 1, wherein: the sprinkling mechanism (38) comprises a sprinkling pump (381), a sprinkling pipe (382), a sprinkling motor (383), a sprinkling connecting frame (384), a driving gear (385), a driven gear (386) and a spray head (387), the watering motor (383) is installed on the bottom of a second rack (357) through a watering connecting frame (384), a driving gear (385) is installed on an output shaft of the watering motor (383), a watering pump (381) is installed on the top of the second rack (357), the top of a watering pipe (382) is connected with the watering pump (381), the lower end of the watering pipe (382) penetrates through the second rack (357), a round hole is formed in the middle of a driven gear (386), the bottom of the watering pipe (382) is installed in the round hole of the driven gear (386) through a bearing, the driven gear (386) is meshed with the driving gear (385), and the top of a sprayer (387) is installed on the lower end of the round hole in the middle of the driven gear (386).
4. The processing system for an aluminum working forming die as set forth in claim 1, wherein: the limiting branched chain (366) comprises a limiting base (3661), a limiting push rod (3662), a limiting connecting plate (3663), a limiting clamping plate (3664) and a limiting spring (3665), the bottom of the limiting push rod (3662) is installed on the left side face of the flattening connecting plate (361) through the limiting base (3661), the limiting connecting plate (3663) is installed on the top of the limiting push rod (3662), the limiting clamping plate (3664) is installed on the left side face of the limiting connecting plate (3663) through a hinge, clamping teeth are arranged on the left side face of the limiting clamping plate (3664), and the limiting spring (3665) is installed between the limiting connecting plate (3663) and the limiting clamping plate (3664).
5. The processing system for an aluminum working forming die as set forth in claim 1, wherein: the bottom of the flattening frame (362) is of a tooth-shaped structure.
6. The processing system for an aluminum working forming die as set forth in claim 2, wherein: the bottom of the stirring frame (376) is uniformly provided with balls.
7. The processing system for an aluminum working forming die as set forth in claim 3, wherein: the lower extreme of shower nozzle (387) be the inclined pipe, the bottom of shower nozzle (387) is gondola water faucet structure.
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| CN201810789052.XA CN108941476B (en) | 2018-07-18 | 2018-07-18 | Processing system for aluminum processing forming die |
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| JPS5384817A (en) * | 1976-12-31 | 1978-07-26 | Toyoda Automatic Loom Works | Molding machine |
| US4202399A (en) * | 1978-03-20 | 1980-05-13 | Carver Foundry Products | Support table for foundry sand molding apparatus |
| CN102950257B (en) * | 2011-08-25 | 2014-10-15 | 郭星亮 | Automatic molding machine of clay sand |
| CN104759595B (en) * | 2015-03-31 | 2016-10-19 | 青岛意特机械有限公司 | Microseism squeeze molding machine and formative method thereof |
| CN205043093U (en) * | 2015-09-28 | 2016-02-24 | 济南铸信机械有限公司 | Plain bumper |
| CN205732852U (en) * | 2016-04-28 | 2016-11-30 | 安徽霍山县象山机械制造有限公司 | A kind of sand mo(u)ld vibrations compaction apparatus |
| CN205798358U (en) * | 2016-06-16 | 2016-12-14 | 厦门达科塔机械有限公司 | Full-automatic moulding machine is used in a kind of casting |
| CN206104825U (en) * | 2016-08-31 | 2017-04-19 | 苏州东亚机械铸造有限公司 | Automatic box moulding machine |
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Effective date of registration: 20191119 Address after: Bai Bu Zhen Wu Feng Cun, Haiyan County, Jiaxing City, Zhejiang Province Applicant after: Jiaxing Emma electric appliance Co.,Ltd. Address before: 231200 Yuzhou Overseas Chinese Town Phase II, No. 18 Building, No. 1 Business 03 Lower/No. 1 Business 03 Upper Room, Qishi Road and Bookcase Road Intersection, Feixi County, Hefei City, Anhui Province Applicant before: HEFEI HESONG INFORMATION TECHNOLOGY Co.,Ltd. |
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Denomination of invention: A processing system for aluminum processing and forming molds Effective date of registration: 20231111 Granted publication date: 20191224 Pledgee: Henggang sub branch of Zhejiang Haiyan Rural Commercial Bank Co.,Ltd. Pledgor: Jiaxing Emma electric appliance Co.,Ltd. Registration number: Y2023330002631 |