CN108936778A - A kind of cigarette primary processing process process weight control method - Google Patents
A kind of cigarette primary processing process process weight control method Download PDFInfo
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- CN108936778A CN108936778A CN201810978821.0A CN201810978821A CN108936778A CN 108936778 A CN108936778 A CN 108936778A CN 201810978821 A CN201810978821 A CN 201810978821A CN 108936778 A CN108936778 A CN 108936778A
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- Prior art keywords
- weight
- standard weights
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- franchise
- control method
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
- A24B3/182—Puffing
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- Financial Or Insurance-Related Operations Such As Payment And Settlement (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
This patent discloses a kind of cigarette primary processing process process weight control methods, system is allowed to carry out the monitoring and maintenance of critical process weight, to improve the theoretical weight of each critical process and actual weight is closer to degree, the batch charge of throwing processing and the integrality and precision of flavoring can be improved, discovery process tailing controls whether to meet " technique requirement administrative provisions " or situations such as raw material mistake is thrown.
Description
Technical field
The invention belongs to tobacco cutting processing technique fields, and in particular to a kind of cigarette primary processing process process weight control
Method processed.
Background technique
The maintenance of existing process weight mainly manually counts, and calculates the process weight of each process.Using this side
Formula safeguarded, is worked cumbersome, if maintenance is not in time, it is unqualified to be easy to appear process weight, effectively throwing cannot be instructed to add
The batch charge of work and the integrality of flavoring and precision.
Summary of the invention
In view of the above-mentioned problems, the present invention proposes a kind of cigarette primary processing process process weight control method, producing
Automatic measurement and control are carried out to each process weight in journey, carry out the maintenance of critical process weight, the maintenance of process weight in time, refers to
The property led is stronger, can improve the batch charge of throwing processing and the integrality and precision of flavoring, and discovery process tailing controls whether to accord with
Situations such as conjunction " technique requirement administrative provisions " or raw material mistake are thrown.It is alerted in time when process weight process exception, and and
Shi Jinhang analysis improves, and improves working efficiency.
A kind of cigarette primary processing process process weight control method proposed by the present invention, which is characterized in that including following
Step:
Step 1: offset levels are arranged according to process weight offset degree, three offsets are respectively paid close attention to, identify and determined
Rank, respectively as level-one, second level, grade III Standard, wherein dividing the rank according to following franchise value: for 5T cut tobacco line and
The process of the blade processing section of 3T expansion line pays close attention to franchise=process material standard weights × 1% of rank, identifies permitting for rank
Difference=process material standard weights × 2%, franchise=process material standard weights × 4% of decision level；For 5T slice
With the process of the cut tobacco processing section of 3T expansion line, franchise=process material standard weights × 1.5% of rank is paid close attention to, identifies rank
Franchise=process material standard weights × 2.5%, franchise=process material standard weights × 4% of decision level；
Step 2: being measured to the actual weight of the material of each process, and carried out according to the standard weights of corresponding process
It calculates, obtains the weight offset value of each process, and determine the offset levels of each process according to above-mentioned franchise value；
Step 3: issuing corresponding alarm signal according to the offset levels of each process.
Preferably, further comprising the steps of:
Step 4: being analyzed the reason of generation offset and being recorded in database in response to the alarm signal.
Preferably, the process of the blade processing section of the 5T cut tobacco line and 3T expansion line include loosening and gaining moisture entrance, it is loose
Resurgence outlet and Ordering and casing entrance, the process of the cut tobacco processing section of the 5T slice and 3T expansion line include dry silk entrance,
Dry silk outlet pure silk scale and flavoring entrance.
Preferably, when new formula starts production, using first process weight of steady production as the process mark of each process
Quasi- weight.
Preferably, the process weight of second batch is compared with process standard weights, if in the tolerance of concern rank,
Original process standard weights is maintained, if carrying out excluding electronic scale failure in decision level or the tolerance of identification rank
And other reasons, maintain original process standard weights to continue to produce, if continuously there are two batches in the franchise model of identification rank
It encloses, then silk producing procedures material standard weights is reset to the practical cumulative weight mean value of process batch.
Preferably, after normal production, the data cleansing rule of each process weight, normally criticizing in primary standard are established
It is secondary to establish process Weight Model, it calculates deviation mean value, mark inclined, deviation normal distribution qualification rate, to second level and grade III Standard
And the batch of super grade III Standard carries out lookup reason, and analyzes, records, and establishes Analysis on Abnormal model.
Preferably, when deviation is greater than 30kg or is less than -30kg, process weight value=original process material standard of adjustment
Weight+deviation half, is recorded in systems.
It is highly preferred that the process material standard weights of new settings is run in the process Weight Model of foundation, deviation is calculated
Partially, the qualification rate of standardized normal distribution calculates deviation, mark with former process material standard weights partially respectively, deviation for mean value, mark
Normal distribution qualification rate is compared；If deviation and deviation normal distribution qualification rate have promotion, the process material of new settings
Standard weights is process material standard weights；Conversely, using former process material standard weights for process standard weights.
Detailed description of the invention
Fig. 1 is process flow when process weight of material is determined as unqualified.
Fig. 2 is the detail flowchart of the method for the present invention.
Specific embodiment
A kind of cigarette primary processing process process weight control method proposed by the present invention, comprising the following steps:
Step 1: offset levels are arranged according to process weight offset degree, three offsets are respectively paid close attention to, identify and determined
Rank, respectively as level-one, second level, grade III Standard, wherein dividing the rank according to following franchise value: for 5T cut tobacco line and
The process of the blade processing section of 3T expansion line pays close attention to franchise=process material standard weights × 1% of rank, identifies permitting for rank
Difference=process material standard weights × 2%, franchise=process material standard weights × 4% of decision level；For 5T slice
With the process of the cut tobacco processing section of 3T expansion line, franchise=process material standard weights × 1.5% of rank is paid close attention to, identifies rank
Franchise=process material standard weights × 2.5%, franchise=process material standard weights × 4% of decision level；
Step 2: being measured to the actual weight of the material of each process, and carried out according to the standard weights of corresponding process
It calculates, obtains the weight offset value of each process, and determine the offset levels of each process according to above-mentioned franchise value；
Step 3: issuing corresponding alarm signal according to the offset levels of each process.
Preferably, further comprising the steps of:
Step 4: being analyzed the reason of generation offset and being recorded in database in response to the alarm signal.
Analysis and corresponding measure to reason is as shown in Figure 1.
The process of the blade processing section of the 5T cut tobacco line and 3T expansion line includes loosening and gaining moisture entrance, loosening and gaining moisture outlet
With Ordering and casing entrance, the process of the cut tobacco processing section of the 5T slice and 3T expansion line includes drying silk entrance, drying silk outlet
Pure silk scale and flavoring entrance.
Fig. 2 show the detail flowchart of method of the invention, when new formula starts production, with the first of steady production
Criticize the process standard weights that process weight is each process.
The process weight of second batch is compared with process standard weights, if remaining former in the tolerance of concern rank
The process standard weights come carries out excluding electronic scale failure and other if in decision level or identifying the tolerance of rank
Reason maintains original process standard weights to continue to produce, if continuously there are two batches in the tolerance of identification rank, makes
Wire process material standard weights is reset to the practical cumulative weight mean value of process batch.
After normal production, the data cleansing rule of each process weight is established, the normal batch in primary standard is established
Process Weight Model, calculate deviation mean value, mark partially, the qualification rate of deviation normal distribution, to second level and grade III Standard and surpass three
The batch of grade standard carries out lookup reason, and analyzes, records, and establishes Analysis on Abnormal model.
When deviation is greater than 30kg or is less than -30kg, process weight value=original process material standard weights of adjustment+inclined
The half of difference, is recorded in systems.
The process material standard weights of new settings is run in the process Weight Model of foundation, calculates deviation mean value, mark partially,
The qualification rate of standardized normal distribution calculates deviation, mark with former process material standard weights partially respectively, and deviation normal distribution is closed
Lattice rate is compared；If deviation and deviation normal distribution qualification rate have promotion, the process material standard weights of new settings is
Process material standard weights；Conversely, using former process material standard weights for process standard weights.
Finally it should be noted that: above embodiments are only to illustrate technical solution rather than its limitations；Although referring to compared with
Good embodiment is described in detail, it should be understood by those ordinary skilled in the art that: still can be to specific embodiment party
Formula is modified or some technical features can be equivalently replaced without departing from scheme spirit, should all cover and be asked in this case
It asks in the technical proposal scope of protection.
Claims (8)
1. a kind of cigarette primary processing process process weight control method, which comprises the following steps:
Step 1: offset levels are arranged according to process weight offset degree, three offset stages are respectively paid close attention to, identify and determined
Not, respectively as level-one, second level, grade III Standard, wherein dividing the rank according to following franchise value: for 5T cut tobacco line and 3T
The process of the blade processing section of expansion line pays close attention to franchise=process material standard weights × 1% of rank, identifies the franchise of rank
=process material standard weights × 2%, franchise=process material standard weights × 4% of decision level；For 5T slice and
The process of the cut tobacco processing section of 3T expansion line pays close attention to franchise=process material standard weights × 1.5% of rank, identifies rank
Franchise=process material standard weights × 2.5%, franchise=process material standard weights × 4% of decision level；
Step 2: being measured to the actual weight of the material of each process, and calculated according to the standard weights of corresponding process,
The weight offset value of each process is obtained, and determines the offset levels of each process according to above-mentioned franchise value；
Step 3: issuing corresponding alarm signal according to the offset levels of each process.
2. a kind of cigarette primary processing process process weight control method according to claim 1, which is characterized in that also wrap
Include following steps:
Step 4: being analyzed the reason of generation offset and being recorded in database in response to the alarm signal.
3. a kind of cigarette primary processing process process weight control method according to claim 1, which is characterized in that described
The process of the blade processing section of 5T cut tobacco line and 3T expansion line includes that loosening and gaining moisture entrance, loosening and gaining moisture outlet and Ordering and casing enter
Mouthful, the process of the cut tobacco processing section of the 5T slice and 3T expansion line includes drying silk entrance, drying silk outlet pure silk scale and flavoring
Entrance.
4. a kind of cigarette primary processing process process weight control method according to claim 1, which is characterized in that when new
When formula starts production, using first process weight of steady production as the process standard weights of each process.
5. a kind of cigarette primary processing process process weight control method according to claim 4, which is characterized in that second
The process weight criticized is compared with process standard weights, if maintaining original process standard in the tolerance of concern rank
Weight remains original if carrying out excluding electronic scale failure and other reasons in decision level or the tolerance of identification rank
Process standard weights continue to produce, if continuously occur two batches identification rank tolerance, silk producing procedures material mark
Quasi- weight is reset to the practical cumulative weight mean value of process batch.
6. a kind of cigarette primary processing process process weight control method according to claim 5, which is characterized in that just
Often after production, the data cleansing rule of each process weight is established, the normal batch in primary standard establishes process Weight Model,
Calculate deviation mean value, mark partially, the qualification rate of deviation normal distribution, to the batch of second level and grade III Standard and super grade III Standard into
Row searches reason, and analyzes, records, and establishes Analysis on Abnormal model.
7. a kind of cigarette primary processing process process weight control method according to claim 1, which is characterized in that when inclined
When difference is greater than 30kg or is less than -30kg, process weight value=original process material standard weights+deviation half of adjustment,
It is recorded in systems.
8. a kind of cigarette primary processing process process weight control method according to claim 6, which is characterized in that newly set
Fixed process material standard weights is run in the process Weight Model of foundation, calculates deviation mean value, mark partially, standardized normal distribution
Qualification rate, respectively with former process material standard weights calculate deviation, mark partially, deviation normal distribution qualification rate is compared
Compared with；If deviation and deviation normal distribution qualification rate have promotion, the process material standard weights of new settings is process material mark
Quasi- weight；Conversely, using former process material standard weights for process standard weights.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810978821.0A CN108936778B (en) | 2018-08-27 | 2018-08-27 | Weight control method for cigarette shred manufacturing process procedure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810978821.0A CN108936778B (en) | 2018-08-27 | 2018-08-27 | Weight control method for cigarette shred manufacturing process procedure |
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| Publication Number | Publication Date |
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| CN108936778A true CN108936778A (en) | 2018-12-07 |
| CN108936778B CN108936778B (en) | 2021-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810978821.0A Active CN108936778B (en) | 2018-08-27 | 2018-08-27 | Weight control method for cigarette shred manufacturing process procedure |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102567812A (en) * | 2012-01-09 | 2012-07-11 | 红云红河烟草(集团)有限责任公司 | Method using processing parameter to predict control indexes during tobacco processing procedures |
| CN102613680A (en) * | 2012-03-27 | 2012-08-01 | 湖南中烟工业有限责任公司 | Moisture chain control method for tobacco shred manufacturing process |
| CN102885392A (en) * | 2012-09-11 | 2013-01-23 | 张家口卷烟厂有限责任公司 | Quality monitoring system and method of tobacco primary process |
| CN103576646A (en) * | 2013-10-07 | 2014-02-12 | 红塔烟草(集团)有限责任公司 | Dynamic configuration method for improving tobacco cut processing quality data analysis system suitability |
| CN103976465A (en) * | 2014-05-14 | 2014-08-13 | 四川烟草工业有限责任公司 | Cut tobacco blending system control method |
| CN106370554A (en) * | 2016-12-09 | 2017-02-01 | 重庆中烟工业有限责任公司 | Tobacco-moisture-content detecting and online-moisture-meter monitoring method |
-
2018
- 2018-08-27 CN CN201810978821.0A patent/CN108936778B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102567812A (en) * | 2012-01-09 | 2012-07-11 | 红云红河烟草(集团)有限责任公司 | Method using processing parameter to predict control indexes during tobacco processing procedures |
| CN102613680A (en) * | 2012-03-27 | 2012-08-01 | 湖南中烟工业有限责任公司 | Moisture chain control method for tobacco shred manufacturing process |
| CN102885392A (en) * | 2012-09-11 | 2013-01-23 | 张家口卷烟厂有限责任公司 | Quality monitoring system and method of tobacco primary process |
| CN103576646A (en) * | 2013-10-07 | 2014-02-12 | 红塔烟草(集团)有限责任公司 | Dynamic configuration method for improving tobacco cut processing quality data analysis system suitability |
| CN103976465A (en) * | 2014-05-14 | 2014-08-13 | 四川烟草工业有限责任公司 | Cut tobacco blending system control method |
| CN106370554A (en) * | 2016-12-09 | 2017-02-01 | 重庆中烟工业有限责任公司 | Tobacco-moisture-content detecting and online-moisture-meter monitoring method |
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| CN108936778B (en) | 2021-05-11 |
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