CN108936320A - A kind of natto extracts the preparation method of freeze-dried powder - Google Patents

A kind of natto extracts the preparation method of freeze-dried powder Download PDF

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Publication number
CN108936320A
CN108936320A CN201810914866.1A CN201810914866A CN108936320A CN 108936320 A CN108936320 A CN 108936320A CN 201810914866 A CN201810914866 A CN 201810914866A CN 108936320 A CN108936320 A CN 108936320A
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natto
dried powder
freeze
preparation
hours
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CN201810914866.1A
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CN108936320B (en
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王万奎
王文
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Jilin Yanming Lake Soybean Biotechnology Co Ltd
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Jilin Yanming Lake Soybean Biotechnology Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/30Removing undesirable substances, e.g. bitter substances
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/36Freezing; Subsequent thawing; Cooling
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

The invention discloses the preparation methods that a kind of natto extracts freeze-dried powder, and solving fresh natto has micro- stink and need to refrigerate, be not easy the technical issues of transporting and carrying, and belong to natto extract preparation technical field.Then the present invention is added water according to the mass ratio 1:1.2~2.0 of fresh natto and water, is sufficiently stirred under room temperature the following steps are included: (1) weighs fresh natto pours into container;(2) solid content is removed with 8~12 mesh stainless (steel) wire sievings again, obtains filtrate;(3) gained filtrate was reduced the temperature at 1~2 hour -18 DEG C hereinafter, progress drying in 32~35 hours, obtains dry matter of the moisture content less than 5%;(4) pulverizer through 80 meshes crushes again, and finally obtained natto extracts freeze-dried powder.Preparation method of the invention not only remains the excellent activity of original various bioactivators and kinases in fresh natto to the greatest extent, eliminates micro- stink, and can store and transport under normal temperature conditions.

Description

A kind of natto extracts the preparation method of freeze-dried powder
Technical field
The present invention relates to the preparation sides that natto extract preparation technical field more particularly to a kind of natto extract freeze-dried powder Method.
Background technique
The intracorporal thrombus of people often causes vascular embolization, cerebral thrombosis apoplexy, the serious cardiovascular and cerebrovascular disease such as acute myocardial infarction Disease causes great harm to the health of the mankind especially middle-aged and the old.Current Thrombolytic agent, such as urokinase (SK) and Streptokinase (UK) is used as first generation thrombolytics, lacks Fibrin selectivity, and side effect is big;Second generation thrombolytics is as recombinated Tissue-type plasminogen activator, but there is price height to be difficult for the shortcomings that masses receive.And contain in fresh natto it is special Substance --- Nattokinase, it is a kind of isoelectric point (pI) that the Bacillus natto being seeded on beans carrier generates during the fermentation It is 8.6 ± 0.3, serine protease of the molecular weight between 20000~30000Da, this protease has very strong fiber Protein dissolution ability, and the effectiveness with activatable elastic enzyme and uricase have significantly to cardiovascular and cerebrovascular disease is prevented and treated Effect.This kinase source in food, have the characteristics that thrombolysis ability it is strong, it is safe and reliable, have no toxic side effect with it is at low cost, therefore With extensive development prospect.
The 1980s, Japanese Fu Qi medical university must see that foreign firm professor did such test, he is brain The thrombolytic agent of thrombosis patients' informal dress is put on the artificial thrombus of certain deal, and the artificial thrombus of 2 centimetres of dissolution needs nearly 2 days Time could complete, and changing the substance extracted from natto in the same way then only needs 3 hours that can complete, also It is to say that the speed of natto fermentation object thrombus is as many as 19 times of urokinase.Then just this strong thrombus-dissolving object of natto is ordered Entitled Nattokinase Nattokinase, abbreviation NK, here it is " afternoons famous on world-shaking thrombolytic agent research history Half past two " experiment.The thrombus dissolving ability that this test sufficiently demonstrates Nattokinase be more than be currently known it is most molten Thrombus drug.
Nattokinase (NK) is a kind of Proteinkinase, is in soybean isoflavone by natto strain by Bacillus subtilis natto from Traditional Japanese Food A kind of serine protease that (Bacillus subtilis natto) is generated, is effect ingredient in natto.But it is received due to fresh The fermenting step of beans in process of production can generate a kind of particular matter " ammonia ", it is made to contain certain micro- stink, this taste Cause many people to be unwilling to receive, and fresh natto needs to refrigerate, be not easy to transport and carry.
Summary of the invention
The technical issues of present invention has micro- stink and need to refrigerate, be not easy transport and carry for fresh natto, provides one Kind natto extracts the preparation method of freeze-dried powder, revolutionizes many deficiencies of fresh natto.
To achieve the goals above, the invention provides the following technical scheme:
A kind of natto extracts the preparation method of freeze-dried powder, comprising the following steps:
(1) it weighs fresh natto to pour into container, water then is added according to the mass ratio 1:1.2~2.0 of fresh natto and water, often Beans adhesive surface object is stirred well under temperature to be all dissolved into water;
(2) solid content is removed with 8~12 mesh stainless (steel) wire sievings again, obtains filtrate;
(3) gained filtrate is reduced the temperature in 1~2 hour -18 DEG C hereinafter, progress drying in 32~35 hours, obtains Dry matter of the moisture content less than 5%;
(4) pulverizer through 80 meshes crushes again, and finally obtained natto extracts freeze-dried powder.
Further, the drying process of step (3) includes lyophilization and parsing-desiccation, wherein the time of lyophilization It is 24~30 hours, the time of parsing-desiccation is 5~8 hours.
Further, the time of the lyophilization of step (3) is 28 hours, and the time of parsing-desiccation is 6 hours.
Further, the rustless steel container that container sterilizes using prior process in step (1).
It further, further include the step of natto extraction freeze-dried powder kinase activity detection after natto is made and extracts freeze-dried powder Suddenly.
Further, fresh natto the preparation method comprises the following steps: three will introduced first from Japanese crown prince's food industry Co., Ltd. Generation improvement natto opportunistic pathogen is inoculated on the organic Small Grain Soybean of cooked non-transgenic, and the diameter of soya bean is 4~5mm, the shape of soya bean Shape is ball-type or spheroid shape;Ferment under ventilation condition to soya bean, wherein wind speed be 3~5m/s, wind pressure be 100 ± 10Pa, fermentation temperature are 37~42 DEG C, and fermentation time is 18~22 hours.
Further, the method for the fermentation is fermented using multisection type, and first stage fermentation temperature is 38 DEG C, fermentation time It is 5 hours;Second stage fermentation temperature is 40 DEG C, and fermentation time is 3 hours;Phase III fermentation temperature is 42 DEG C, when fermentation Between be 3~4 hours;Fourth stage fermentation temperature is 37 DEG C, fermentation time 7~10 hours.
Compared with prior art, the invention has the benefit that
Natto provided by the invention extracts the preparation method of freeze-dried powder, revolutionizes many deficiencies of fresh natto, it is By the biology washing lift-off technology of original creation, after the effect of being attached to natto grain surface ingredient " Nattokinase " removing will be wrapped up in, beans The solid contents such as grain, skin of beancurd filter out, and exaltation goes out the Nattokinase aqueous solution of high-purity, after quick-freezing plant freezes, then use Moisture content in material is directly become gaseous state (vapor) from the solid-state (ice) freezed by vacuum freeze, finally using catching Storage is thoroughly taken out moisture content, in drying process, since the presence of ice in material locates material all in entire lyophilization process Under cryogenic, the fine powder of corresponding mesh number is made according to the grinding of different requirements for the material after drying.It is this to utilize vacuum Natto of the moisture content that Freeze Drying Technique dries out under vacuum and cryogenic conditions less than 5% extracts freeze-dried powder, not only most The excellent activity for remaining original various bioactivators and kinases in natto of big degree, eliminates micro- stink, and It can store and transport under normal temperature conditions.
Specific embodiment
In order to make those skilled in the art more fully understand technical solution of the present invention, below in conjunction with embodiment to this Invention is further detailed.Raw materials and reagents of the present invention are except product when specified otherwise is.
The preparation of the fresh natto of embodiment 1
The three generations introduced from Japanese crown prince's food industry Co., Ltd. improvement natto opportunistic pathogen is inoculated into first cooked non- On the organic Small Grain Soybean of transgenosis, the diameter of soya bean is 4~5mm, and the shape of soya bean is ball-type or spheroid shape;It recycles advanced Multistage program control type ferment at constant temperature system, makes material submerged fermentation at optimal temperature and ventilation condition, wherein wind speed be 3~ 5m/s, wind pressure are 100 ± 10Pa, and first stage temperature is 38 DEG C, and fermentation time is 5 hours;Second stage temperature is 40 DEG C, hair The ferment time is 3 hours;Phase III temperature is 42 DEG C, and fermentation time is 3~4 hours;Fourth stage temperature is 37 DEG C, when fermentation Between 7~10 hours.Length of string is made after fermentation up to 2 meters or more of the fresh natto of high-quality.
The preparation of 2 natto of embodiment extraction freeze-dried powder
The fresh natto for weighing 100kg, pouring into advance is 0.5m by sterilizing volume3Rustless steel container in, then according to Water is added in the mass ratio 1:1.2 of fresh natto and water, is stirred well to beans adhesive surface object under room temperature and is all dissolved into water, beans Grain adhesive surface object includes Nattokinase ingredient;The solid contents such as beans are removed with 8 mesh stainless (steel) wire sievings again, obtain filtrate;It is small with 2 When gained filtrate core layer temperature dropped to -18 DEG C hereinafter, being sent to the lyophilization and 8 carried out in vacuum freeze drying tank 24 hours The parsing-desiccation of hour obtains dry matter of the moisture content less than 5%;The pulverizer through 80 meshes crushes again, and natto is finally made Extract freeze-dried powder product.
The preparation of 3 natto of embodiment extraction freeze-dried powder
The fresh natto for weighing 120kg, pouring into advance is 0.5m by sterilizing volume3Rustless steel container in, then according to Water is added in the mass ratio 1:1.5 of fresh natto and water, is stirred well to beans adhesive surface object under room temperature and is all dissolved into water, beans Grain adhesive surface object includes Nattokinase ingredient;The solid contents such as beans are removed with 10 mesh stainless (steel) wire sievings again, obtain filtrate;With Gained filtrate core layer temperature -18 DEG C were dropped in 1.5 hours to do hereinafter, being sent to the distillation carried out 28 hours in vacuum freeze drying tank Dry and 6 hours parsing-desiccations obtain dry matter of the moisture content less than 5%;The pulverizer through 80 meshes crushes again, final to be made Natto extracts freeze-dried powder product.
The preparation of 4 natto of embodiment extraction freeze-dried powder
The fresh natto for weighing 150kg, pouring into advance is 0.6m by sterilizing volume3Rustless steel container in, then according to Water is added in the mass ratio 1:2.0 of fresh natto and water, is stirred well to beans adhesive surface object under room temperature and is all dissolved into water, beans Grain adhesive surface object includes Nattokinase ingredient;The solid contents such as beans are removed with 12 mesh stainless (steel) wire sievings again, obtain filtrate;With 1 Gained filtrate core layer temperature is dropped to -18 DEG C hereinafter, being sent to the lyophilization carried out in vacuum freeze drying tank 30 hours by hour With 5 hours parsing-desiccations, dry matter of the moisture content less than 5% is obtained;The pulverizer through 80 meshes crushes again, and final be made is received Beans extract freeze-dried powder product.
5 natto of embodiment extracts the detection of freeze-dried powder kinase activity
1, the preparation of phosphate buffer (0.01mol/L, pH7.75):
A liquid: disodium hydrogen phosphate (Na is taken2HPO4·12H2O) 3.58g adds water to 1000ml solution;
B liquid: sodium dihydrogen phosphate (NaH is taken2PO4·2H2O) 0.78g adds water to 500ml solution;
A liquid: B liquid=1000ml:190.5ml, adjust pH7.75, obtain phosphate buffer (0.01mol/L, pH7.75)。
2, the preparation of working solution:
Phosphate buffer (0.01mol/L) and 0.9%NaCl solution is taken to prepare by 1:17.
3, the preparation of 1% agar liquid glucose:
It takes 162mg agarose that 16.2ml working solution is added, is put into 45 DEG C of water-baths after dissolving by heating (to fully transparent) Inside holding.
4, the preparation of fibrinogen:
Take fibrinogen appropriate: the i.e. each required fibrin commercial weight of (gross weight-tare weight)/content × 48.6mg, later Add water 16.2ml wiring solution-forming.
5, the preparation of thrombin solution:
Take fibrin ferment appropriate: 0.9% physiological saline is added in the i.e. each blood coagulation enzyme amount in (gross weight-tare weight)/content × 1.5 1.3ml。
6, bed board:
Quickly fibrin ferment is poured into fibrinogen and is shaken up, then the two poured into agarose shake up after bed board, put Set 20~30 minutes etc. it is to be solidified.16 holes will be made a call to after 30 minutes in plate, as the position that sample is added;
The 3 groups of nattos respectively prepared by embodiment 2~4 extract freeze-dried powder, 4 concentration of every group of dilution, and each concentration corresponds to One hole separately sets 4 blank wells, and 10 μ l are injected with microsyringe in every hole, covers to take out after 37 DEG C of incubator constant temperature 18h and put down Plate, the vertical two diameters product value that plate dissolution circle is measured with micrometer is log area value.
Calculation formula: (a+blog area value)/antilogarithm × 20
A=-4.3602
B=2.7292
Two diameter product value of log area value-sample
The inverse of 20-sample concentrations
1 natto of table extracts freeze-dried powder kinase activity testing result
It is obtained by calculation, natto prepared by embodiment 2~4 extracts freeze-dried powder, and natto kinase activity entirely reaches 12000FU/g or more.
It is above that certain exemplary embodiments of the invention are only described by way of explanation, undoubtedly, for ability The those of ordinary skill in domain without departing from the spirit and scope of the present invention can be with a variety of different modes to institute The embodiment of description is modified.Therefore, foregoing description is regarded as illustrative in nature, and should not be construed as wanting right of the present invention Ask the limitation of protection scope.

Claims (7)

1. the preparation method that a kind of natto extracts freeze-dried powder, which comprises the following steps:
(1) it weighs fresh natto to pour into container, water then is added according to the mass ratio 1:1.2~2.0 of fresh natto and water, under room temperature Beans adhesive surface object is stirred well to all to be dissolved into water;
(2) solid content is removed with 8~12 mesh stainless (steel) wire sievings again, obtains filtrate;
(3) gained filtrate is reduced the temperature in 1~2 hour -18 DEG C hereinafter, carrying out drying in 32~35 hours, acquisition is aqueous Dry matter of the rate less than 5%;
(4) pulverizer through 80 meshes crushes again, and finally obtained natto extracts freeze-dried powder.
2. the preparation method that natto according to claim 1 extracts freeze-dried powder, which is characterized in that step (3) it is dried Journey includes lyophilization and parsing-desiccation, wherein the time of lyophilization is 24~30 hours, and the time of parsing-desiccation is 5~8 Hour.
3. the preparation method that natto according to claim 2 extracts freeze-dried powder, which is characterized in that the distillation of step (3) is dry The dry time is 28 hours, and the time of parsing-desiccation is 6 hours.
4. the preparation method that natto according to claim 1 extracts freeze-dried powder, which is characterized in that container is adopted in step (1) It is the prior rustless steel container by sterilizing.
5. the preparation method that natto according to claim 1 extracts freeze-dried powder, which is characterized in that extract and freeze in obtained natto Further include the steps that natto extracts the detection of freeze-dried powder kinase activity after dry powder.
6. described in any item nattos extract the preparation method of freeze-dried powder according to claim 1~5, which is characterized in that fresh natto The preparation method comprises the following steps: first by the three generations introduced from Japanese crown prince's food industry Co., Ltd. improvement natto opportunistic pathogen be inoculated into it is cooked The organic Small Grain Soybean of non-transgenic on, the diameter of soya bean is 4~5mm, and the shape of soya bean is ball-type or spheroid shape;In air duct slats It ferments under part to soya bean, wherein wind speed is 3~5m/s, and wind pressure is 100 ± 10Pa, and fermentation temperature is 37~42 DEG C, fermentation Time is 18~22 hours.
7. the preparation method that natto according to claim 6 extracts freeze-dried powder, which is characterized in that the method for the fermentation is adopted It is fermented with multisection type, first stage fermentation temperature is 38 DEG C, and fermentation time is 5 hours;Second stage fermentation temperature is 40 DEG C, hair The ferment time is 3 hours;Phase III fermentation temperature is 42 DEG C, and fermentation time is 3~4 hours;Fourth stage fermentation temperature is 37 DEG C, fermentation time 7~10 hours.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0884569A (en) * 1994-09-14 1996-04-02 Takeo Ochi Utilization of nattou, viscous material, viscous material-free nattou and their applications
CN104799201A (en) * 2014-01-24 2015-07-29 辽宁天润生物技术有限公司 Anti-oxidation natto freeze-drying powder preparation method
CN107343605A (en) * 2017-05-15 2017-11-14 蚌埠市星光豆制品厂 A kind of instant natto of flavor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0884569A (en) * 1994-09-14 1996-04-02 Takeo Ochi Utilization of nattou, viscous material, viscous material-free nattou and their applications
CN104799201A (en) * 2014-01-24 2015-07-29 辽宁天润生物技术有限公司 Anti-oxidation natto freeze-drying powder preparation method
CN107343605A (en) * 2017-05-15 2017-11-14 蚌埠市星光豆制品厂 A kind of instant natto of flavor

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