CN108931960A - A kind of numerical control device machining information acquisition system and method - Google Patents
A kind of numerical control device machining information acquisition system and method Download PDFInfo
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- CN108931960A CN108931960A CN201810868687.9A CN201810868687A CN108931960A CN 108931960 A CN108931960 A CN 108931960A CN 201810868687 A CN201810868687 A CN 201810868687A CN 108931960 A CN108931960 A CN 108931960A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/401—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes
- G05B19/4015—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes going to a reference at the beginning of machine cycle, e.g. for calibration
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34465—Safety, control of correct operation, abnormal states
Abstract
The invention discloses a kind of numerical control device machining information acquisition system and methods, including information acquisition system, the information acquisition system includes parameter recording module, information storage module, correction process module, information acquisition module, alarm warning module, communication module and inquiry terminal, the parameter recording module, information storage module, correction process module, information acquisition module, alarm warning module, communication module and the inquiry equal information communication of terminal, the parameter recording module are used for the typing of numerical control device machined parameters；The information storage module for storing data, and presets the normal parameter process data and numerical control device processing tasks of corresponding numerical control device, and all production informations and update information are stored in the information storage module.The present invention realizes that remote intelligent acquires facility information parameter, substantially increases the efficiency of acquisition information, more intelligent, improves production efficiency.
Description
Technical field
The present invention relates to information acquisition system technical field, specially a kind of numerical control device machining information acquisition system and side
Method.
Background technique
Numerical control device just refers to the equipment using this technology.Numeric Control Technology also cry computer numerical control technology (CNC,
Compute Numerical Control), it is the technology that Digital Program Control is realized using computer at present.This technology
The operation timing logic control function of the motion profile and peripheral hardware to equipment is executed by the control program stored in advance with computer
Energy.Due to the numerical control device originally formed with hardware logic electric circuit using computer substitution, make the storage input operation instruction, place
The realization of the various Control functions such as reason, operation, logic judgment can be completed by computer software, handle the microcosmic of generation
Instruction sends servo drive driving motor to or hydraulic actuator drives equipment operation.
At present numerical control device carry out process in, need to acquire information be determined processing parameter it is normal, adopt
The personnel that collection information generally requires profession are acquired, and in collection process, more data need the warp according to collector
It tests and backstage record is corrected, cumbersome, working efficiency is low, and is easy to appear hysteresis, it influences to produce, for
The above, then how to invent a kind of numerical control device machining information acquisition system and method, this becomes us and needs to solve
The problem of.
Summary of the invention
The purpose of the present invention is to provide a kind of numerical control device machining information acquisition system and methods, solve background technique
Proposed in the problem of.
To solve the above problems, the invention provides the following technical scheme: a kind of numerical control device machining information acquisition system and
Method, including information acquisition system, the information acquisition system include parameter recording module, information storage module, correction process
Module, information acquisition module, alarm warning module, communication module and inquiry terminal, the parameter recording module, information store mould
Block, correction process module, information acquisition module, alarm warning module, communication module and the inquiry equal information communication of terminal, the ginseng
Number recording module is used for the typing of numerical control device machined parameters；The information storage module, for storing data, and the information is deposited
The normal parameter process data and numerical control device processing tasks of corresponding numerical control device are preset in storage module, and will be owned
Production information and update information are stored；The correction process module is used for comparison production information parameter and standard parameter
It compares, discovery mistake carries out correction processing；The information acquisition module, the machining information parameter carried out for numerical control device
It is acquired；There is mistake for alerting user's numerical control device machined parameters in the alarm warning module；The communication module
For receiving teleinstruction and being fed back；The inquiry terminal, for inquiring data.
As present invention further optimization mode, the correction process module includes detection unit, control unit, parameter
Comparison unit and execution unit；Detection unit in region, for the various numerical control device machined parameters in pickup area,
And collected parameter is sent to control unit；Described control unit judges manufacturing parameter according to the machined parameters received
In given threshold range, if parameter is not between setting threshold values, parameter comparison unit is sent data to；The parameter pair
It is compared than unit, acquisition parameter value is greater than threshold values, then is adjusted according to the downward of the numerical generation pre-set parameter after calculating
The downward regulating command is sent to execution unit, the execution unit, for carrying out phase according to downward regulating command by instruction
The execution modification and processing device parameter answered；The parameter comparison unit compares, and acquisition parameter value is less than threshold values, then root
According to the up-regulation regulating command of the numerical generation pre-set parameter after calculating, the up-regulation regulating command is sent to execution unit,
The execution unit, for carrying out corresponding execution modification and processing device parameter according to up-regulation regulating command.
As present invention further optimization mode, the information acquisition system establishes corresponding update module, to update
System is searched in time, and the information acquisition system is set as that wireless network can be connected to, and is carried out by connection wireless network timely
System update.
As present invention further optimization mode, the alarm warning module includes parameter comparison unit and alarm list
Member, the parameter comparison unit differentiate machined parameters are acquired, if machined parameters be greater than twice of normal parameter threshold values or
Above and less than the half of normal parameter threshold values or following, alarm command is transmitted, alarm command sends alarm unit to
It will carry out loudspeaking early warning.
As present invention further optimization mode, the information acquisition system establishes information acquisition module, the information
Acquisition module includes collecting computer unit, data line unit and background server.
As present invention further optimization mode, the information acquisition system specifically includes following operating procedure,
Step S1 starts, is transmitted instruction based on communication module；
Step S2, detection request, by being started using data acquisition module, communication with detection numerical control device, using adopting
Collection computer unit sends data to background server；
Data are carried out being transmitted to information storage module and correction process by step S3, background server by information parameter is acquired
Module；
Step S4, if data, in normal parameter setting threshold values, confirmation is correct, if data and given threshold
Difference generates regulating command between parameter setting table, and is transmitted to execution unit by regulating command and carries out parameter modification, school
Just；If the difference of data and given threshold is not transmitted the data of acquisition by communication module between parameter setting table
It to alarm warning module, is alerted, is manually regulated and controled.
Compared with prior art, beneficial effects of the present invention are as follows:
The present invention passes through information acquisition system, it is possible to implement the data parameters of automatic collection control equipment machining information are carried out,
And the correction of data is carried out by the parameter list of setting, guarantee the accurate operation of equipment, avoids artificial maintenance, substantially increase
Production efficiency, while the parameter that will exceed threshold values is alerted, and user is reminded manually to be overhauled, use is safer, whole
Intelligence reduces labour, is worthy to be popularized.
Detailed description of the invention
Fig. 1 is total system principle framework schematic diagram of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to Fig. 1, this practical invention provides a kind of technical solution: a kind of numerical control device machining information acquisition system and side
Method, including information acquisition system, the information acquisition system include parameter recording module, information storage module, correction process mould
Block, information acquisition module, alarm warning module, communication module and inquiry terminal, the parameter recording module, information store mould
Block, correction process module, information acquisition module, alarm warning module, communication module and the inquiry equal information communication of terminal, the ginseng
Number recording module is used for the typing of numerical control device machined parameters；The information storage module, for storing data, and the information is deposited
The normal parameter process data and numerical control device processing tasks of corresponding numerical control device are preset in storage module, and will be owned
Production information and update information are stored；The correction process module is used for comparison production information parameter and standard parameter
It compares, discovery mistake carries out correction processing；The information acquisition module, the machining information parameter carried out for numerical control device
It is acquired；There is mistake for alerting user's numerical control device machined parameters in the alarm warning module；The communication module
For receiving teleinstruction and being fed back；The inquiry terminal, for inquiring data.
The correction process module includes detection unit, control unit, parameter comparison unit and execution unit；Set on region
Collected parameter for the various numerical control device machined parameters in pickup area, and is sent to control by interior detection unit
Unit；Described control unit judges that manufacturing parameter is in given threshold range according to the machined parameters received, if parameter is not
Between setting threshold values, parameter comparison unit is sent data to；The parameter comparison unit compares, and acquisition parameter value is big
In threshold values, then according to the downward regulating command of the numerical generation pre-set parameter after calculating, the downward regulating command is sent
To execution unit, the execution unit, for regulating command progress is corresponding to execute modification and processing device parameter according to lowering；Institute
It states the parameter comparison unit to compare, acquisition parameter value is less than threshold values, then according to the numerical generation parameter setting after calculating
The up-regulation regulating command is sent to execution unit, the execution unit, for according to upper tune by the up-regulation regulating command of value
Section instruction carries out corresponding execution modification and processing device parameter.
The information acquisition system establishes corresponding update module, is searched in time to more new system, and the information is adopted
Collecting system is set as that wireless network can be connected to, and carries out timely system update by connection wireless network.
The alarm warning module includes parameter comparison unit and alarm unit, and the parameter comparison unit adds acquisition
Work parameter is differentiated, if twice or more of machined parameters greater than normal parameter threshold values and two points less than normal parameter threshold values
One of or then transmit alarm command below, alarm command, which sends alarm unit to, will carry out loudspeaking early warning.
The information acquisition system establishes information acquisition module, the information acquisition module include collecting computer unit,
Data line unit and background server.
The information acquisition system specifically includes following operating procedure,
Step S1 starts, is transmitted instruction based on communication module；
Step S2, detection request, by being started using data acquisition module, communication with detection numerical control device, using adopting
Collection computer unit sends data to background server；
Data are carried out being transmitted to information storage module and correction process by step S3, background server by information parameter is acquired
Module；
Step S4, if data, in normal parameter setting threshold values, confirmation is correct, if data and given threshold
Difference generates regulating command between parameter setting table, and is transmitted to execution unit by regulating command and carries out parameter modification, school
Just；If the difference of data and given threshold is not transmitted the data of acquisition by communication module between parameter setting table
It to alarm warning module, is alerted, is manually regulated and controled.
Acquisition method table of the present invention is as follows: table 1
Traditional acquisition method table is as follows: table 2
To sum up, it will become apparent from more efficiency and intelligence, the present invention of the invention by Tables 1 and 2 comparison to adopt by information
Collecting system, it is possible to implement carry out the data parameters of automatic collection control equipment machining information, and the parameter list by setting is counted
According to correction, guarantee the accurate operation of equipment, avoid artificial maintenance, substantially increase production efficiency, while will exceed threshold values
Parameter alerted, remind user manually to be overhauled, use is safer, and overall intelligence reduces labour, worth
It promotes.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill
For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or
In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action
Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state
Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention
It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (6)
1. a kind of numerical control device machining information acquisition system and method, including information acquisition system, it is characterised in that: the information
Acquisition system include parameter recording module, information storage module, correction process module, information acquisition module, alarm warning module,
Communication module and inquiry terminal, the parameter recording module, information storage module, correction process module, information acquisition module, report
Alert alarm module, communication module and the inquiry equal information communication of terminal, the parameter recording module are used for numerical control device machined parameters
Typing；The information storage module for storing data, and presets corresponding numerical control device in the information storage module
Normal parameter process data and numerical control device processing tasks, and all production informations and update information are stored；Institute
Correction process module is stated, is compared for comparison production information parameter with standard parameter, discovery mistake carries out correction processing；Institute
Information acquisition module is stated, the machining information parameter carried out for numerical control device is acquired；The alarm warning module, for warning
User's numerical control device machined parameters are accused, mistake occur；The communication module is for receiving teleinstruction and being fed back；It is described to look into
Terminal is ask, for inquiring data.
2. a kind of numerical control device machining information acquisition system according to claim 1 and method, it is characterised in that: described to entangle
Wrong processing module includes detection unit, control unit, parameter comparison unit and execution unit；Detection unit in region,
For the various numerical control device machined parameters in pickup area, and collected parameter is sent to control unit；The control
Unit judges that manufacturing parameter is in given threshold range according to the machined parameters received, if parameter is not at setting threshold values
Between, send data to parameter comparison unit；The parameter comparison unit compares, and acquisition parameter value is greater than threshold values, then root
According to the downward regulating command of the numerical generation pre-set parameter after calculating, the downward regulating command is sent to execution unit,
The execution unit, for regulating command progress is corresponding to execute modification and processing device parameter according to lowering；The parameter
Comparison unit compares, and acquisition parameter value is less than threshold values, then according to the upper tune of the numerical generation pre-set parameter after calculating
The up-regulation regulating command is sent to execution unit, the execution unit, for carrying out according to up-regulation regulating command by section instruction
It is corresponding to execute modification and processing device parameter.
3. a kind of numerical control device machining information acquisition system according to claim 1 and method, it is characterised in that: the letter
Breath acquisition system establishes corresponding update module, is searched in time to more new system, the information acquisition system is set as to connect
Logical wireless network carries out timely system update by connection wireless network.
4. a kind of numerical control device machining information acquisition system according to claim 1 and method, it is characterised in that: the report
Alert alarm module includes parameter comparison unit and alarm unit, and the parameter comparison unit is sentenced machined parameters are acquired
Not, if machined parameters be greater than twice or more of normal parameter threshold values and less than the half of normal parameter threshold values or it is following if
Alarm command is transmitted, alarm command, which sends alarm unit to, will carry out loudspeaking early warning.
5. a kind of numerical control device machining information acquisition system according to claim 1 and method, it is characterised in that: the letter
Breath acquisition system establishes information acquisition module, the information acquisition module include collecting computer unit, data line unit and after
Platform server.
6. a kind of numerical control device machining information acquisition system according to claim 1 and method, it is characterised in that: the letter
Breath acquisition system specifically includes following operating procedure,
Step S1 starts, is transmitted instruction based on communication module；
Step S2, detection request, by being started using data acquisition module, communication with detection numerical control device is counted using acquisition
Calculation machine unit sends data to background server；
Data are carried out being transmitted to information storage module and correction process mould by step S3, background server by information parameter is acquired
Block；
Step S4, if data, in normal parameter setting threshold values, confirmation is correct, if the difference of data and given threshold
Between parameter setting table, regulating command is generated, and execution unit is transmitted to by regulating command and carries out parameter modification, correction；
If the data of acquisition are not transmitted to by the difference of data and given threshold between parameter setting table by communication module
Alarm warning module, is alerted, and is manually regulated and controled.
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Cited By (7)
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| CN109865887A (en) * | 2019-03-29 | 2019-06-11 | 上海易具精密工具股份有限公司 | A kind of long-range saw cutting system |
| CN110222061A (en) * | 2019-06-13 | 2019-09-10 | 红云红河烟草(集团)有限责任公司 | A kind of the device parameter management system and method for cigarette production line |
| CN111055892A (en) * | 2019-12-26 | 2020-04-24 | 中国铁道科学研究院集团有限公司通信信号研究所 | Railway signal acquisition information fault-tolerant method based on threshold delay processing |
| CN111103859A (en) * | 2019-12-31 | 2020-05-05 | 唐山旭华智能科技有限公司 | Data transmission device, process parameter setting system and method |
| CN111491430A (en) * | 2020-04-22 | 2020-08-04 | 河北盛景光电照明科技股份有限公司 | Intelligent lighting control system |
| CN112596468A (en) * | 2020-12-02 | 2021-04-02 | 南京科技职业学院 | Numerical control system for numerical control machine tool and use method thereof |
| CN114415611A (en) * | 2021-12-30 | 2022-04-29 | 无锡维思德自动化设备有限公司 | Control system and control method for workstation |
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| CN111103859A (en) * | 2019-12-31 | 2020-05-05 | 唐山旭华智能科技有限公司 | Data transmission device, process parameter setting system and method |
| CN111491430A (en) * | 2020-04-22 | 2020-08-04 | 河北盛景光电照明科技股份有限公司 | Intelligent lighting control system |
| CN112596468A (en) * | 2020-12-02 | 2021-04-02 | 南京科技职业学院 | Numerical control system for numerical control machine tool and use method thereof |
| CN114415611A (en) * | 2021-12-30 | 2022-04-29 | 无锡维思德自动化设备有限公司 | Control system and control method for workstation |
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Application publication date: 20181204 |