CN108931953A - A kind of electric machine control system based on EtherCAT bus - Google Patents

A kind of electric machine control system based on EtherCAT bus Download PDF

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Publication number
CN108931953A
CN108931953A CN201810955186.4A CN201810955186A CN108931953A CN 108931953 A CN108931953 A CN 108931953A CN 201810955186 A CN201810955186 A CN 201810955186A CN 108931953 A CN108931953 A CN 108931953A
Authority
CN
China
Prior art keywords
ethercat bus
slave station
controller
chip
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810955186.4A
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Chinese (zh)
Inventor
徐德俊
高洪兵
杜文学
杨晓星
王钦若
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong University of Technology
Original Assignee
Guangdong University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong University of Technology filed Critical Guangdong University of Technology
Priority to CN201810955186.4A priority Critical patent/CN108931953A/en
Publication of CN108931953A publication Critical patent/CN108931953A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25257Microcontroller

Abstract

The invention discloses a kind of electric machine control systems based on EtherCAT bus, on the one hand, controller can be connect by EtherCAT bus with each slave station equipment for being equipped with EtherCAT bus interface, because EtherCAT bus comes with time clock feature, the delay time of slave station equipment can be calculated automatically, the delay time of slave station equipment can be calibrated simultaneously, overcome the delay time different problems between each slave station equipment in different environments, and then may insure each slave station equipment clock consistency;On the other hand each slave station equipment is connected to motor again, so control instruction can be sent to motor by EtherCAT bus and slave station equipment to control motor by controller, because the clock of each slave station equipment is consistent, it is possible to further ensure that the motor clock consistency connecting with each slave station equipment.

Description

A kind of electric machine control system based on EtherCAT bus
Technical field
The present invention relates to Motor Control Field, in particular to a kind of electric machine control system based on EtherCAT bus.
Background technique
Industrial equipment at runtime, generally can all have many motors, and each motor needs a motor servo to drive It is dynamic.Currently, mainly sending control instruction directly to motor servo to realize the control to motor, if motor number by controller Measure it is less and to the actuation time of each motor delay it is of less demanding in the case where, can satisfy demand.But if in electricity In the case that machine quantity is more and the actuation time delay of each motor requires very little, sent out using controller directly to motor servo Control instruction is sent just to be unable to satisfy requirement, because the core of controller is CPU, CPU can only successively execute each instruction, then The instruction for being sent to motor servo has sequencing, and delay is unavoidable, although precalculated can postpone, Taken into account when programming, but in the case where number of motors is more, workload can be very big, and in different rings The time postponed under border may be also different, so still not overcoming the problems, such as that motor postpones.
It can be seen that how to overcome traditional motor control mode, delay time is different between caused each motor, Jin Eryin The inconsistent problem of each motor clock risen is those skilled in the art's urgent problem to be solved.
Summary of the invention
The embodiment of the present application provides a kind of electric machine control system based on EtherCAT bus, to solve in the prior art Traditional motor control mode, delay time is different between caused each motor, and then caused each motor clock is inconsistent asks Topic.
In order to solve the above technical problems, the present invention provides a kind of electric machine control system based on EtherCAT bus, packet It includes:
Controller, the controller are connected by EtherCAT bus with each slave station equipment for being equipped with EtherCAT bus interface It connects, each slave station equipment is connected to motor, and the controller will by the EtherCAT bus and each slave station equipment Control instruction is sent to the motor to control the motor.
Preferably, further includes:
The display module connecting with the controller, the display module are used to show the working condition of the motor.
Preferably, the controller specifically includes S3C2440 main control chip, SDRAM chip, memory, serial ports conversion core Piece and debugging interface, the S3C2440 main control chip respectively with the SDRAM chip, the memory, serial ports conversion Chip and debugging interface connection.
Preferably, the memory is specially NOR FLASH chip and/or NAND FLASH chip.
Preferably, the serial ports conversion chip is specially PL2303TA chip.
Preferably, the debugging interface is specially JTAG debugging interface, accordingly, the controller further include with it is described The corresponding DM9000CEP network port driving chip of JTAG debugging interface.
Preferably, the display module is specially LED colorful display screen.
Preferably, further includes:
The warning device connecting with the controller, the warning device are used to prompt when the electrical fault alarm.
Preferably, the controller further includes the WM8976G audio processing driving chip for driving the warning device.
Preferably, the warning device is specially buzzer and/or indicator light and/or microphone.
Compared with the prior art, a kind of electric machine control system based on EtherCAT bus provided by the present invention, a side Face, controller can be connect by EtherCAT bus with each slave station equipment for being equipped with EtherCAT bus interface, because EtherCAT bus comes with time clock feature, can calculate the delay time of slave station equipment automatically, while can set to slave station Standby delay time is calibrated, and the delay time different problems between each slave station equipment in different environments are overcome, into And it may insure each slave station equipment clock consistency;On the other hand each slave station equipment is connected to motor again, so controller can be with Control instruction is sent to motor to control motor by EtherCAT bus and slave station equipment, because of each slave station equipment Clock be consistent, it is possible to further ensure that the motor clock consistency connecting with each slave station equipment.
Detailed description of the invention
Fig. 1 is a kind of electric machine control system structural representation based on EtherCAT bus provided by the embodiment of the present invention Figure;
Fig. 2 is a kind of controller architecture schematic diagram provided by the embodiment of the present invention.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present application, technical solutions in the embodiments of the present application carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art without making creative work it is obtained it is all its Its embodiment, shall fall within the protection scope of the present invention.
Core of the invention is to provide a kind of electric machine control system based on EtherCAT bus, can solve the prior art Middle traditional motor control mode, delay time is different between caused each motor, and then caused each motor clock is inconsistent Problem.
Scheme in order to enable those skilled in the art to better understand the present invention, with reference to the accompanying drawing and specific embodiment party The present invention is described in further detail for formula.
Fig. 1 is a kind of electric machine control system structural representation based on EtherCAT bus provided by the embodiment of the present invention Figure, as shown in Figure 1, the electric machine control system includes:
Controller 10, controller 10 pass through EtherCAT bus and each slave station equipment for being equipped with EtherCAT bus interface 13 11 connections, each slave station equipment 11 are connect with motor 12, and controller 10 will be controlled by EtherCAT bus and each slave station equipment 11 Instruction is sent to motor 12 to control motor 12.
In the prior art, controller 10 is directly connect with motor 12 by cable, if in 12 negligible amounts of motor and right In the case that the actuation time delay of each motor 12 is of less demanding, still may be used in such a way that controller 10 directly controls motor 12 It is capable, but if more than 12 quantity of motor and when requiring each 12 delay time of motor difference very little, it is direct using controller 10 It is exactly unworkable for being connect in a manner of controlling motor 12 and work with motor 12, that is, does not overcome the delay issue of motor 12.From It include special chip in station equipment 11, controller 10 (main website) passes through cable (communication protocol of the cable is EtherCAT agreement) It is then dedicated into slave station equipment 11 by trawl performance chip to the relevant interface of slave station equipment 11, such as RJ45 interface Chip, or directly to the special chip in slave station equipment 11, because some slave station equipments 11 are built-in trawl performance chips, Slave station equipment 11 can receive the instruction of controller 10, and then control the work of the equipment such as motor 12, while can check motor 12 The state of lamp apparatus feeds back to the controller 10 in main website.
A kind of electric machine control system provided by the embodiment of the present application, controller 10 are no longer directly connected to motor 12, and It is first to be connect with each slave station equipment 11 by EtherCAT bus, EtherCAT bus is exactly a kind of communications protocol in fact, control Device 10 and slave station equipment 11 all have with EtherCAT bus interface 13, and motor 12 be do not have and EtherCAT bus interface 13, slave station equipment 11 again under be connected with motor 12, so controller 10 first can be referred to relevant control by EtherCAT bus Order is issued to each slave station equipment 11, and the instruction received is then transmitted to motor 12, Jin Ershi by each slave station equipment 11 again Now to the control of motor 12, because of EtherCAT bus clock function, as long as starting the function, so that it may calculate automatically each The delay time of slave station equipment 11, and the delay time of each slave station equipment 11 can be corrected, even if there is multiple slave stations The clock consistency between each slave station equipment 11 is also ensured in equipment 11, and then can ensure that and connect with each slave station equipment 11 The clock consistency between each motor 12 connect, EtherCAT bus interface 13 can be standard RJ45 in the embodiment of the present application Interface is not to say that it can only is a kind of this interface certainly, can also select other EtherCAT bus interface 13 that meet the requirements, The present invention is simultaneously not construed as limiting.Connecting line between controller 10 and each slave station equipment 11 can select the straight through cable of 5 classes or more. Slave station equipment 11 can be motor servo slave station equipment, digital signal input and output slave station equipment and simulation in practical applications The type of signal input and output slave station equipment etc., slave station equipment 11 will not influence the realization of the embodiment of the present application.In the application Connect a motor 12 under preferably each slave station equipment 11 in embodiment, in practical applications, according to actual needs, a slave station is set Standby 11 can also connect down multiple motors 12, and the present invention is simultaneously not construed as limiting.2 slave station equipments 11 and one are only depicted in Fig. 1 Connect the schematic diagram of a motor 12 under a slave station equipment 11, but does not represent and there was only a kind of this mode.
A kind of electric machine control system based on EtherCAT bus provided by the present invention, on the one hand, controller can lead to It crosses EtherCAT bus and is connect with each slave station equipment for being equipped with EtherCAT bus interface, because when EtherCAT bus comes with Clock function can calculate the delay time of slave station equipment automatically, while can calibrate to the delay time of slave station equipment, When overcoming the delay time different problems between each slave station equipment in different environments, and then may insure each slave station equipment Clock consistency;On the other hand each slave station equipment is connected to motor again, so controller can pass through EtherCAT bus and slave station Control instruction is sent to motor to control motor by equipment, can because the clock of each slave station equipment is consistent To further ensure that the motor clock consistency connecting with each slave station equipment.
The working condition of motor 12 is checked for the ease of related personnel, on the basis of the above embodiments, preferably Embodiment, further includes:
The display module connecting with controller 10, display module are used to show the working condition of motor 12.Particularly as be by The working condition for the motor 12 connecting with each slave station equipment 11 is shown by display module.Preferably embodiment, Display module is specially LED colorful display screen.Certainly, display module be other than it can select LED colorful display screen, can be with Other satisfactory display modules are selected, the present invention is not construed as limiting.
Fig. 2 is a kind of controller architecture schematic diagram provided by the embodiment of the present invention, as shown in Fig. 2, in above-described embodiment On the basis of, preferably embodiment, controller 10 specifically includes S3C2440 main control chip 101, SDRAM chip 102, Memory 103, serial ports conversion chip 104 and debugging interface 105, S3C2440 main control chip 101 respectively with SDRAM chip 102, memory 103, serial ports conversion chip 104 and debugging interface 105 connect.
S3C2440 main control chip 101 can control the other chip operations being attached thereto;SDRAM chip 102, Ke Yicun The ephemeral data in 10 operational process of controller is stored up, the memory of computer is equivalent to;Memory 103, can store program code, It is equivalent to the hard disk of computer, it is preferable that memory 103 can be NOR FLASH chip and/or NAND FLASH chip;String Serial communication in controller 10, can be converted to the communication interface for being used to connect external equipment by mouth conversion chip 104, such as USB communication interface, it is preferable that serial ports conversion chip 104 can be PL2303TA chip;Debugging interface 105, utilizes debugging interface 105 may be implemented the downloading and debugging to program, and debugging interface 105 can preferably select JTAG as debugging interface.Certainly, The type of memory 103, serial ports conversion chip 104 and debugging interface 105 will not influence the realization of the embodiment of the present application.
On the basis of the above embodiments, preferably embodiment, debugging interface 105 are specially that JTAG debugging connects Mouthful, accordingly, controller 10 further includes DM9000CEP network port driving chip corresponding with JTAG debugging interface.
Specifically, when debugging interface 105 selects JTAG debugging interface, controller 10 further includes and JTAG debugging interface pair The DM9000CEP network port driving chip answered can drive RJ45 interface by DM9000CEP network port driving chip, realize control Communication between device 10 and slave station equipment 11.
When motor 12 breaks down in order to prevent, the case where related personnel is unable to learn in time, in the base of above-described embodiment On plinth, preferably embodiment, further includes:
The warning device connecting with controller 10, warning device are used to prompt when 12 failure alarm of motor.
Specifically, warning device warning note phase is just exactly controlled when controller 10 judges that motor 12 breaks down Pass personnel are in time to handle it, it is preferable that warning device can be buzzer and/or indicator light and/or microphone.When When electric machine control system in the embodiment of the present application includes the warning device connecting with controller 10, the driving of warning device is driven Chip can select WM8976G audio processing driving chip, that is to say, that controller 10 further includes for driving warning device WM8976G audio processing driving chip.
A kind of electric machine control system based on EtherCAT bus provided by the present invention is described in detail above. With several examples, principle and implementation of the present invention are described herein, and the explanation of above embodiments is only used In facilitating the understanding of the method and its core concept of the invention;At the same time, for those skilled in the art, according to the present invention Thought, there will be changes in the specific implementation manner and application range, in conclusion the content of the present specification should not be construed as Limitation of the present invention, those skilled in the art, under the premise of no creative work, to the present invention made modification, Equivalent replacement, improvement etc., should be included in the application.
It should also be noted that, in the present specification, relational terms such as first and second and the like be used merely to by One operation is distinguished with another operation, without necessarily requiring or implying there are any between these entities or operation This actual relationship or sequence.Moreover, the similar word such as term " includes ", so that including the unit of a series of elements, equipment Or system not only includes those elements, but also including other elements that are not explicitly listed, or further includes for this list Member, equipment or the intrinsic element of system.

Claims (10)

1. a kind of electric machine control system based on EtherCAT bus characterized by comprising
Controller, the controller are connect by EtherCAT bus with each slave station equipment for being equipped with EtherCAT bus interface, Each slave station equipment is connected to motor, and the controller will be controlled by the EtherCAT bus and each slave station equipment Instruction is sent to the motor to control the motor.
2. the electric machine control system according to claim 1 based on EtherCAT bus, which is characterized in that further include:
The display module connecting with the controller, the display module are used to show the working condition of the motor.
3. the electric machine control system according to claim 1 based on EtherCAT bus, which is characterized in that the controller Specifically include S3C2440 main control chip, SDRAM chip, memory, serial ports conversion chip and debugging interface, the S3C2440 Main control chip is connected with the SDRAM chip, the memory, the serial ports conversion chip and the debugging interface respectively.
4. the electric machine control system according to claim 3 based on EtherCAT bus, which is characterized in that the memory Specially NOR FLASH chip and/or NAND FLASH chip.
5. the electric machine control system according to claim 3 based on EtherCAT bus, which is characterized in that the serial ports turns Changing chip is specially PL2303TA chip.
6. the electric machine control system according to claim 3 based on EtherCAT bus, which is characterized in that the debugging connects Mouth is specially JTAG debugging interface, and accordingly, the controller further includes DM9000CEP corresponding with the JTAG debugging interface Network port driving chip.
7. the electric machine control system according to claim 2 based on EtherCAT bus, which is characterized in that the display mould Block is specially LED colorful display screen.
8. according to claim 1 to the electric machine control system based on EtherCAT bus described in 7 any one, feature exists In, further includes:
The warning device connecting with the controller, the warning device are used to prompt when the electrical fault alarm.
9. the electric machine control system according to claim 8 based on EtherCAT bus, which is characterized in that the controller It further include the WM8976G audio processing driving chip for driving the warning device.
10. the electric machine control system according to claim 9 based on EtherCAT bus, which is characterized in that the alarm Device is specially buzzer and/or indicator light and/or microphone.
CN201810955186.4A 2018-08-21 2018-08-21 A kind of electric machine control system based on EtherCAT bus Pending CN108931953A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810955186.4A CN108931953A (en) 2018-08-21 2018-08-21 A kind of electric machine control system based on EtherCAT bus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810955186.4A CN108931953A (en) 2018-08-21 2018-08-21 A kind of electric machine control system based on EtherCAT bus

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112269699A (en) * 2020-11-11 2021-01-26 上海新时达机器人有限公司 Aging test method and device, EtherCAT main station and system, and storage medium

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CN103246253A (en) * 2013-04-02 2013-08-14 上海大学 Multi-motor distributed type control system under wireless network and multi-motor distributed type control method
CN103336471A (en) * 2013-06-14 2013-10-02 华南理工大学 Servo motion control card based on EtherCAT network communication
CN203490504U (en) * 2013-10-18 2014-03-19 上海工程技术大学 Triaxial motion control system based on EtherCAT
CN104281086A (en) * 2014-10-22 2015-01-14 郑州斯倍思机电有限公司 Soft PLC control system based on EtherCAT communication protocol and applied to automatic argon-welding device
US20150248126A1 (en) * 2014-03-03 2015-09-03 Samsung Electronics Co., Ltd. Ethercat control device and factory automation system having the same
CN207281545U (en) * 2017-10-26 2018-04-27 无锡市驰海智能科技有限公司 Automated production line control system based on EtherCAT buses

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103246253A (en) * 2013-04-02 2013-08-14 上海大学 Multi-motor distributed type control system under wireless network and multi-motor distributed type control method
CN103336471A (en) * 2013-06-14 2013-10-02 华南理工大学 Servo motion control card based on EtherCAT network communication
CN203490504U (en) * 2013-10-18 2014-03-19 上海工程技术大学 Triaxial motion control system based on EtherCAT
US20150248126A1 (en) * 2014-03-03 2015-09-03 Samsung Electronics Co., Ltd. Ethercat control device and factory automation system having the same
CN104281086A (en) * 2014-10-22 2015-01-14 郑州斯倍思机电有限公司 Soft PLC control system based on EtherCAT communication protocol and applied to automatic argon-welding device
CN207281545U (en) * 2017-10-26 2018-04-27 无锡市驰海智能科技有限公司 Automated production line control system based on EtherCAT buses

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112269699A (en) * 2020-11-11 2021-01-26 上海新时达机器人有限公司 Aging test method and device, EtherCAT main station and system, and storage medium
CN112269699B (en) * 2020-11-11 2023-01-31 上海新时达机器人有限公司 Aging test method and device, etherCAT main station and system, and storage medium

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Application publication date: 20181204

RJ01 Rejection of invention patent application after publication