CN108927573B - a chamfering tool - Google Patents
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- CN108927573B CN108927573B CN201710378916.4A CN201710378916A CN108927573B CN 108927573 B CN108927573 B CN 108927573B CN 201710378916 A CN201710378916 A CN 201710378916A CN 108927573 B CN108927573 B CN 108927573B
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Abstract
本发明涉及一种倒角刀具,该倒角刀具包括刀头,刀头包括倒角切削刃,该倒角刀具还包括用于与待加工零件的中心孔或外圆周面定位配合的定位件,定位件的上端为与所述刀头的旋转轴线同轴设置的第一定位部,下端为用于与待加工零件的中心孔或外圆周面同轴定位配合的第二定位部,第一定位部和第二定位部同轴设置。本发明中的倒角刀具,通过定位件保证刀头旋转轴线与待加工零件的轴线同轴,使得加工出的倒角尺寸均匀,避免了在倒角过程中,因刀头旋转轴线发生倾斜而造成倒角失败的问题。
The invention relates to a chamfering tool. The chamfering tool includes a cutter head, the cutter head includes a chamfering cutting edge, and the chamfering cutter further includes a positioning member for positioning and matching with a central hole or an outer circumferential surface of a part to be machined, The upper end of the positioning member is a first positioning portion arranged coaxially with the rotation axis of the cutter head, and the lower end is a second positioning portion used for coaxial positioning and matching with the center hole or outer circumferential surface of the part to be processed. The part and the second positioning part are arranged coaxially. The chamfering tool in the present invention ensures that the axis of rotation of the tool head is coaxial with the axis of the part to be processed through the positioning member, so that the size of the chamfered chamfer is uniform, and avoids the inclination of the axis of rotation of the tool head during the chamfering process. The problem that caused the chamfer to fail.
Description
技术领域technical field
本发明涉及一种倒角刀具。The invention relates to a chamfering tool.
背景技术Background technique
对管状圆柱体零件的边缘进行倒角加工是零件加工中较为常见的工艺,对于一些装配在大型制件上的管状圆柱体零件,采用车床倒角无法实现,针对这种情况,通常在手电钻的头部安装便携式的倒角刀具进行倒角。Chamfering the edge of tubular cylindrical parts is a relatively common process in parts processing. For some tubular cylindrical parts assembled on large parts, it cannot be realized by lathe chamfering. The head is equipped with a portable chamfering tool for chamfering.
授权公告号为CN205764222U的中国实用新型专利公开了一种复合刀具,该复合刀具包括刀柄和刀头,刀头的端部具有加工盲孔,刀头上开设有与所述加工盲孔径向连通的隔槽,隔槽将刀头分割成周向均布的四个实体部分,各实体部分的外周面上和加工盲孔的孔底内壁上分别设有内切削刃和外切削刃,内、外切削刃分别用于加工内圆周倒角和外圆周倒角。The Chinese utility model patent with the authorization announcement number CN205764222U discloses a composite tool, the composite tool includes a tool handle and a tool head, the end of the tool head has a machining blind hole, and the tool head is provided with a radial connection with the machining blind hole. The spacer divides the cutter head into four solid parts evenly distributed in the circumferential direction. The outer peripheral surface of each solid part and the inner wall of the hole bottom of the blind hole are respectively provided with an inner cutting edge and an outer cutting edge. The edges are used for machining inner and outer chamfers, respectively.
采用上述复合刀具对待加工零件的外圆周进行倒角时,对操作人员的要求比较高,难以保证刀具不会发生倾斜的现象,一旦刀具发生倾斜,则会导致外圆周倒角不均匀,造成倒角失败。对于待加工零件的外圆周为标准圆周时,尚难以保证刀具旋转轴线与零件同轴,而对于外圆周为非标准圆周的待加工零件来说,例如固定在大型制件上的管状圆柱体零件,如图1所示,管状圆柱体零件1固定在大型制件9上,由于工艺需求,管状圆柱体零件1的顶端加工有一个缺口10,使得管状圆柱体零件1的外圆周为非标准圆周,采用上述复合刀具进行倒角时,更加难以保证刀头旋转轴线与待加工零件的轴线同轴,进而造成倒角失败。When the above-mentioned composite tool is used to chamfer the outer circumference of the part to be machined, the requirements for the operator are relatively high, and it is difficult to ensure that the tool will not tilt. Once the tool is tilted, the outer circumference will be chamfered unevenly. corner failed. When the outer circumference of the part to be processed is a standard circumference, it is still difficult to ensure that the axis of rotation of the tool is coaxial with the part, while for the part to be processed whose outer circumference is a non-standard circumference, such as a tubular cylindrical part fixed on a large workpiece , as shown in Figure 1, the tubular
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种倒角刀具,用以解决现有技术中倒角时刀具旋转轴线容易发生倾斜进而造成倒角失败的技术问题。The purpose of the present invention is to provide a chamfering tool to solve the technical problem in the prior art that the rotation axis of the tool tends to be inclined during chamfering, thereby causing chamfering failure.
为实现上述目的,本发明的技术方案是:For achieving the above object, the technical scheme of the present invention is:
一种倒角刀具,包括刀头,刀头包括倒角切削刃,该倒角刀具还包括定位件,定位件的上端为与所述刀头的旋转轴线同轴设置的第一定位部,下端为用于与待加工零件的中心孔或外圆周面同轴定位配合的第二定位部,第一定位部和第二定位部同轴设置。A chamfering tool includes a cutter head, the cutter head includes a chamfering cutting edge, the chamfering cutter further includes a positioning piece, the upper end of the positioning piece is a first positioning portion coaxially arranged with the rotation axis of the cutter head, and the lower end The first positioning portion and the second positioning portion are coaxially arranged as a second positioning portion for coaxial positioning and matching with the center hole or the outer circumferential surface of the part to be processed.
所述定位件与刀头转动配合。The positioning member is rotatably matched with the cutter head.
定位件上具有用于与待加工零件的顶端端面定位配合的定位基准面。The positioning member has a positioning reference surface for positioning and matching with the top end face of the part to be processed.
所述倒角切削刃用于对待加工零件的外圆周进行倒角,所述定位件用于与待加工零件的中心孔定位配合。The chamfering cutting edge is used for chamfering the outer circumference of the part to be machined, and the positioning member is used for positioning and matching with the central hole of the part to be machined.
所述定位件为定位杆,定位杆包括同轴设置的上杆段、下杆段以及位于上杆段和下杆段之间的定位凸台,上杆段构成第一定位部,下杆段构成第二定位部,定位凸台的下端面构成所述定位基准面。The positioning member is a positioning rod. The positioning rod includes an upper rod section, a lower rod section and a positioning boss located between the upper rod section and the lower rod section. The upper rod section constitutes a first positioning part, and the lower rod section The second positioning portion is constituted, and the lower end surface of the positioning boss constitutes the positioning reference surface.
刀头上同轴开设有安装孔,定位杆的下杆段通过轴承转动装配在安装孔内。An installation hole is coaxially provided on the cutter head, and the lower rod section of the positioning rod is rotated and assembled in the installation hole through a bearing.
所述倒角切削刃用于对待加工零件的外圆周进行倒角,所述刀头为整体结构,刀头包括具有所述倒角切削刃的切削部。The chamfering cutting edge is used for chamfering the outer circumference of the part to be machined, the cutter head is an integral structure, and the cutter head includes a cutting portion with the chamfering cutting edge.
切削部绕周向间隔分布,各切削部绕刀头的旋转轴线逆时针或者顺时针倾斜设置。The cutting parts are distributed at intervals around the circumference, and each cutting part is inclined counterclockwise or clockwise around the rotation axis of the cutter head.
相邻两切削部之间形成隔槽,隔槽的相对两侧壁分别构成相邻两切削部的前刀面和副后刀面,各切削部的内侧具有后刀面,前刀面和后刀面的交线形成刀刃,所述后刀面从上至下朝刀头的外侧倾斜设置以使所述刀头下端呈扩口结构。A spacer groove is formed between two adjacent cutting parts, and the opposite two side walls of the spacer groove respectively constitute the rake face and the auxiliary flank face of the two adjacent cutting parts, and the inner side of each cutting part has a flank, a rake face and a flank. The intersecting line of the blade faces forms a blade edge, and the flank faces are inclined from top to bottom toward the outer side of the cutter head, so that the lower end of the cutter head is in a flared structure.
所述切削部的外侧具有由上至下朝刀头的内侧倾斜的斜面,所述斜面与前刀面和后刀面的交点形成刀尖。The outer side of the cutting portion has an inclined surface inclined toward the inner side of the cutter head from top to bottom, and the intersection of the inclined surface and the rake face and the flank forms a cutting edge.
本发明的有益效果是:本发明中倒角工具的刀头具有用于倒角的倒角切削刃,该倒角刀具还包括定位件,定位件的上端为与刀头的旋转轴线同轴设置的第一定位部,下端为在倒角时穿入待加工零件的中心孔中并与中心孔同轴定位配合,或者在倒角时从待加工零件的外部与待加工零件的外圆周面同轴定位配合的第二定位部,第一定位部和第二定位部同轴设置,进而保证了刀头旋转轴线与待加工零件的轴线同轴,在定位件的定位作用下,使得加工出的倒角尺寸均匀,避免了在倒角过程中,因刀头旋转轴线发生倾斜而造成倒角失败的问题。The beneficial effects of the present invention are: the cutter head of the chamfering tool in the present invention has a chamfering cutting edge for chamfering, the chamfering cutter further comprises a positioning piece, and the upper end of the positioning piece is arranged coaxially with the rotation axis of the cutter head The first positioning part, the lower end is to penetrate into the center hole of the part to be processed and coaxial with the center hole during chamfering, or to be the same as the outer circumferential surface of the part to be processed from the outside of the part to be processed during chamfering The second positioning part of the shaft positioning and matching, the first positioning part and the second positioning part are coaxially arranged, thereby ensuring that the rotation axis of the tool head is coaxial with the axis of the part to be processed, and under the positioning action of the positioning part, the processed The size of the chamfer is uniform, which avoids the problem of chamfering failure due to the inclination of the rotation axis of the cutter head during the chamfering process.
附图说明Description of drawings
图1为背景技术中固定在大型制件上的管状圆柱体零件的结构示意图;1 is a schematic structural diagram of a tubular cylindrical part fixed on a large-scale product in the background;
图2为本发明倒角刀具的一种实施例的使用状态图;Fig. 2 is the use state diagram of an embodiment of the chamfering tool of the present invention;
图3为本发明倒角刀具的一种实施例的刀体的截面示意图;3 is a schematic cross-sectional view of a cutter body of an embodiment of the chamfering cutter of the present invention;
图4为图3的左视图;Fig. 4 is the left side view of Fig. 3;
图5为本发明倒角刀具的一种实施例的定位杆的结构示意图。FIG. 5 is a schematic structural diagram of a positioning rod of an embodiment of a chamfering tool of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的实施方式作进一步说明。The embodiments of the present invention will be further described below with reference to the accompanying drawings.
本发明的一种倒角刀具的具体实施例1,如图2至图5所示,该倒角刀具包括刀体5和转动安装在刀体上的定位件2,刀体5由刀头51和位于刀头上端的刀柄52组成,刀柄52用于与手电钻的输出转轴装配连接,用于配合手电钻实现便携式倒角。刀头51和刀柄52一体成型设置,刀头51包括具有倒角切削刃的切削部511,切削部511的倒角切削刃用于对待加工零件1的外圆周进行倒角加工,本实施例中,切削部511有四个,并且绕刀头周向间隔均匀分布。The
定位件2为定位杆,刀头51内部开设有开口朝下的安装孔53,定位杆转动安装在安装孔53中。本实施例中,安装孔53呈阶梯状并且包括大径孔段532和小径孔段531,小径孔段531中依次安装有套筒4和轴承3,轴承3的外圈与小径孔段531内壁固定,定位杆的上端固定安装在轴承3内圈中,定位杆通过轴承3转动安装在安装孔53中。定位杆包括同轴设置的上杆段22、下杆段21以及位于上杆段和下杆段之间的定位凸台23,定位杆的上杆段22通过轴承3转动安装在刀头51中,所述上杆段22构成与刀头旋转轴线同轴的第一定位部。定位杆的下杆段21在倒角时穿入待加工零件的中心孔内,并与待加工零件的中心孔同轴定位配合,所述下杆段21构成了用于与待加工零件的中心孔同轴定位配合的第二定位部。定位凸台23的下端面231在倒角时与待加工零件的顶端端面定位配合,进而限制刀头51相对于待加工零件的高度,保证倒角大小固定,通过更换不同的定位杆,调整定位凸台的高度,实现倒角大小调整;所述定位凸台的下端面231构成用于与待加工零件的顶端端面定位配合的定位基准面。本实施例中,上杆段22的下端部进行圆角处理,形成半径逐渐变小的变径部分211,方面定位杆穿入待加工零件内部。The
本发明中的倒角刀具在使用时,将定位杆的下杆段21穿入到待加工零件1的中心孔中,定位凸台23的下端面与待加工零件1的顶端端面定位配合,四个切削部分别对待加工零件1的外圆周进行外圆倒角。由于定位杆与刀头转动配合,在倒角过程中,刀头51相对待加工零件1转动,而定位杆相对待加工零件1固定,避免定位杆与待加工零件的中心孔之间产生磨损。由于定位杆的下杆段与待加工零件同轴定位配合,上杆段与刀头的旋转轴线同轴,进而保证了刀头旋转轴线与待加工零件的同轴度,实现倒角尺寸均匀,避免因刀头出现倾斜摆动而造成倒角失败的现象。使用时,可根据需要更换定位杆,通过改变不同高度的定位凸台来调整倒角的大小。When the chamfering tool in the present invention is in use, the
本实施例中,刀头51为整体结构,四个切削部511是由开设在刀头51下端的与大径孔段532径向连通的隔槽55分隔而成,隔槽55构成相邻两切削部511之间的排屑槽。隔槽55的相对两侧壁分别构成相邻两切削部511的前刀面512和副后刀面514,各切削部511的内侧具有后刀面513,前刀面512和后刀面513的交线形成倒角切削刃515。四个切削部511绕刀头的周向逆时针倾斜设置,相邻两切削部的下端部之间形成可避让待加工零件上的缺口10的避让空间54。该倒角刀具与待加工零件对接时,相邻两切削部之间的避让空间54可有效避开待加工零件上的缺口10。并且在倒角过程中,始终保持至少有三个切削部与待加工零件的外周接触配合,使得刀头与待加工零件之间形成三点稳定支撑配合,刀头不易发生倾斜摆动,保证刀头与待加工零件的同轴度。In this embodiment, the
设垂直于刀头51旋转轴线的平面为基面56,前刀面512与基面56之间的夹角为前角a,前角a范围在60°~90°之间,前角越小,则刀刃越锋利,但刀片强度会随之降低,优选前角a为75°,在保证刀刃锋利的前提下,确保刀片强度足够大。副后刀面514与基面之间夹角为副后角b,优选副后角b为72°,提高刀片的强度。后刀面513由上至下逐渐朝外侧倾斜设置,这样使得刀头下端呈扩口结构,可以对不同直径的待加工零件倒角,提高适用范围。后刀面513与刀头轴线之间的夹角c为45°,保证加工出的倒角角度为45°。切削部的后角为15°(图中无法显示出)。切削部的外侧具有由上至下朝刀头的内部倾斜的斜面517,斜面517与前刀面512和后刀面513的交点形成刀尖518,斜面517能够增加刀片刀尖夹角,增加刀尖强度;优选斜面517与刀头轴线之间的夹角d为10°,若没有斜面,刀尖位置厚度较小,壁薄,强度低,使用过程中刀尖用以磨损。后刀面513与副后刀面514的交线516与相对两切削部中心的连线58之间的夹角e为25°,这样一方面有利于排屑,同时减少刀尖在倒角时的振动,降低表现粗糙度。The plane perpendicular to the rotation axis of the
本发明的其它实施例中,切削部的数量还可以小于四个,也可以大于四个。刀头上的切削部还可以为加工内圆倒角的内圆倒角刀片,或者刀头上同时具有内圆倒角刀片和外圆倒角刀片。刀头还可以不是整体结构,如刀头包括刀头本体,切削部为独立的切削刀具,切削刀具通过刀架固定在刀头本体上。定位件还可以为设置在刀头外部的定位套筒,使用时,定位套筒与待加工零件的外圆周同轴定位配合。定位件还可以固定在刀头上,倒角时,定位件相对待加工零件转动。定位杆上可不设置定位凸台,定位基准面设置在刀头上,如定位基准面可以为小径孔段的下孔端面,倒角时,小径孔段的下孔端面与待加工零件的顶端端面定位配合。或者将定位基准面省去,加工倒角时,通过操作人员目测来控制倒角大小。本实施例中,定位件与刀头同轴设置,其它实施例中,定位件可以与刀头不同轴,只需要保证定位件的一端与刀头同轴配合,另一端与待加工零件同轴配合即可满足刀头与待加工零件同轴。定位杆还可以与刀头固定连接或者定位杆属于刀头的一部分。In other embodiments of the present invention, the number of cutting parts may be less than four or more than four. The cutting part on the cutter head may also be an inner chamfering insert for machining inner chamfering, or the cutter head has both an inner chamfering insert and an outer chamfering insert. The cutter head may not be an integral structure, for example, the cutter head includes a cutter head body, the cutting portion is an independent cutting tool, and the cutting cutter is fixed on the cutter head body through a cutter holder. The positioning member can also be a positioning sleeve arranged outside the cutter head. When in use, the positioning sleeve is coaxially positioned and matched with the outer circumference of the part to be processed. The positioning piece can also be fixed on the cutter head, and when chamfering, the positioning piece rotates relative to the part to be processed. The positioning boss may not be set on the positioning rod, and the positioning reference surface is set on the cutter head. For example, the positioning reference surface can be the end face of the lower hole of the small diameter hole segment. When chamfering, the lower hole end face of the small diameter hole segment and the top end face of the part to be processed Positioning fit. Alternatively, the positioning reference plane can be omitted, and the size of the chamfer can be controlled by the operator's visual inspection when machining the chamfer. In this embodiment, the positioning member and the cutter head are arranged coaxially. In other embodiments, the positioning member and the cutter head may not be coaxial, and it is only necessary to ensure that one end of the positioning member is coaxially matched with the cutter head, and the other end is coaxial with the part to be processed. The shaft matching can satisfy the coaxiality between the cutter head and the part to be machined. The positioning rod can also be fixedly connected with the cutter head or the positioning rod is a part of the cutter head.
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CN201201078Y (en) * | 2008-05-17 | 2009-03-04 | 柳州五菱柳机动力有限公司 | Machine body cylinder bore chamfering apparatus |
CN203843245U (en) * | 2014-04-30 | 2014-09-24 | 张西德 | Precise spot facing knife |
CN204997173U (en) * | 2015-07-29 | 2016-01-27 | 合肥荣事达电子电器集团有限公司 | From centering chamfer ware |
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CN202726130U (en) * | 2012-08-08 | 2013-02-13 | 平高集团有限公司 | A Countersink Tool Used for End Face Ring Groove Machining |
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CN201201078Y (en) * | 2008-05-17 | 2009-03-04 | 柳州五菱柳机动力有限公司 | Machine body cylinder bore chamfering apparatus |
CN203843245U (en) * | 2014-04-30 | 2014-09-24 | 张西德 | Precise spot facing knife |
CN204997173U (en) * | 2015-07-29 | 2016-01-27 | 合肥荣事达电子电器集团有限公司 | From centering chamfer ware |
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Address after: No. 22, South Ring Road, Pingdingshan, Henan, Henan Applicant after: HENAN PING GAO ELECTRIC Co.,Ltd. Applicant after: PINGGAO GROUP Co.,Ltd. Applicant after: STATE GRID CORPORATION OF CHINA Address before: No. 22, South Ring Road, Pingdingshan, Henan, Henan Applicant before: HENAN PING GAO ELECTRIC Co.,Ltd. Applicant before: PINGGAO GROUP Co.,Ltd. Applicant before: State Grid Corporation of China |
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Effective date of registration: 20181130 Address after: No. 22, South Ring Road, Pingdingshan, Henan, Henan Applicant after: PINGGAO GROUP Co.,Ltd. Applicant after: HENAN PING GAO ELECTRIC Co.,Ltd. Applicant after: STATE GRID CORPORATION OF CHINA Applicant after: STATE GRID ZHEJIANG ELECTRIC POWER Co.,Ltd. Address before: No. 22, South Ring Road, Pingdingshan, Henan, Henan Applicant before: HENAN PING GAO ELECTRIC Co.,Ltd. Applicant before: PINGGAO GROUP Co.,Ltd. Applicant before: STATE GRID CORPORATION OF CHINA |
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