CN108927514A - A kind of production method of powder metallurgy spherolite - Google Patents

A kind of production method of powder metallurgy spherolite Download PDF

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Publication number
CN108927514A
CN108927514A CN201810942462.3A CN201810942462A CN108927514A CN 108927514 A CN108927514 A CN 108927514A CN 201810942462 A CN201810942462 A CN 201810942462A CN 108927514 A CN108927514 A CN 108927514A
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spherolite
powder
medium
ball
production method
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CN108927514B (en
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曾爱华
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    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention discloses a kind of production methods of powder metallurgy spherolite, are related to pellet production technical field, it includes the following steps S1: being granulated, powder is poured into pelletizer, produces spherolite by pelletizer;S21: medium mixing: powder medium and the spherolite placement in S1 are sufficiently mixed in a reservoir, spherolite is surrounded by powder medium, forms ball powder mixture;S22: fine and close: the ball powder mixture that will be mixed in S21 is placed on press device and is suppressed, and forms fine and close spherolite;S23: the ball powder mixture suppressed in S22 is put into screening plant and is sieved, obtains spherolite by spherolite screening;S3: spherolite obtained in S23 is put into sintering furnace and calcines, obtains sintered spherolite by sintering.The production method of powder metallurgy spherolite of the invention is compared with existing technology, at low cost, production capacity is big, in the prior art, the technical issues of small metal ball grain can not be produced in batches.

Description

A kind of production method of powder metallurgy spherolite
Technical field
The present invention relates to pellet production technical field, especially a kind of production method of powder metallurgy spherolite.
Background technique
Metal spherolite can wide model be used in oil drilling drilling rod surface built-up welding to solve wear-resistant, the corrosion resistant of drilling rod Erosion (needing to select wear-resisting, corrosion-resistant metal) effectively prolongs its service life to reach;Ball pen ball can also be used in Manufacture;Manufacture of surfacing welding electrode etc. field.
And when prior art production pellet, usually all it is first to melt metal powder, metal strip is then made, then draws again Silk, finally shearing forms metal stock.
As in existing ball pen production process, using a setting is first made in prepared metal powder after high temperature melting Then this metal strip is carried out the metal for being drawn into required size by the metal strip of shape after certain temperature is softened again Silk, then this wire cut into the metal stock of required size, it finally carries out being finish-machined to gold used in ballpoint pen Belong to bead.
The deficiency of the production method is: be first production process is too long, energy consumption is excessive, it is used utilize set Standby cost is excessively high.One converter (being not less than 1,000,000 yuan) energy consumption it is minimum will not be lower than 500KW/h, squeeze wire-drawing equipment A set of (being not less than 500,000 yuan) energy consumption is also not less than 50 KW/h.
Therefore, through inventor for a long time the study found that metal pellet product individual is too small, usually on a 0.1-0.18 millimeters of left sides The right side, liquid phase cannot sufficiently infiltrate every metal grain of filling in sintering process, cause the interiors of products metallurgical structure in more Poroid tissue defects are unable to complete the densification requirement of its metal, are not able to satisfy the use condition of product, therefore it is produced in batches Difficulty it is big, there is presently no batch production pellet production method.
Summary of the invention
The purpose of the present invention is to overcome the shortcomings of the existing technology, provides a kind of high production efficiency, the at low cost, quality of production It is good and can batch production batch production powder metallurgy spherolite production method.
The purpose of the present invention is achieved through the following technical solutions: a kind of production method of powder metallurgy spherolite, it includes Following steps:
S1: it is granulated, powder is put into pelletizer, spherolite is produced by pelletizer;
S2: compacting is fine and close, and the spherolite in S1 is carried out compacting densification, the specific steps of which are as follows:
S21: medium mixing: powder medium and the spherolite placement in S1 are sufficiently mixed in a reservoir, make spherolite by powder medium It surrounds, forms ball powder mixture;
S22: fine and close: the ball powder mixture that will be mixed in S21 is placed on press device and is suppressed, and forms fine and close ball Grain;
S23: the ball powder mixture suppressed in S22 is put into screening plant and is sieved, obtains spherolite by spherolite screening;
S3: spherolite obtained in S23 is put into sintering furnace and calcines, obtains sintered spherolite by sintering.
Preferably, the S1 step granulation the following steps are included:
S11: powder is put into pelletizer, produces spherolite by pelletizer by spherolite processed;
S12: partial size overstriking continues to add powder into pelletizer, and adds auxiliary material, so that the partial size overstriking of spherolite;
S13: spherolite obtained in S12 is put into screening plant and is sieved, obtains meeting size requirements by partial size screening Spherolite.
Preferably, the partial size sifted out in the S13 spherolite less than normal, is re-introduced into S12 step, and to pellet into Row partial size overstriking processing.
Preferably, the partial size sifted out in the S13 spherolite bigger than normal, then enter in attrition mill wipe it is broken, wipe it is broken after Powder be re-introduced into step S11 and carry out spherolite processed.
Preferably, the volume of the powder medium in the S21 is greater than the volume of spherolite.
Preferably, the press device in the S22 is hydraulic press or cold isostatic press.
Preferably, the S3 sintering the following steps are included:
S31: spherolite obtained in S23 is put into container, then adds high-temperature resistant medium powder by addition high-temperature resistant medium powder Then end is uniformly mixed, so that spherolite is surrounded by high-temperature resistant medium powder, form ball powder mixture;
S32: high temperature sintering: the ball powder mixture in the container in S31 is put into high temperature sintering furnace and is calcined;
S33: the ball powder mixture calcined is cooled down, is then sieved, obtained in being put into screening plant by screening Spherolite.
Preferably, the fusing point of the high-temperature resistant medium powder is higher than the fusing point of spherolite.
The invention has the following advantages that
1, pelletizer, screening machine used by this method, press device and high temperature sintering furnace are traditional equipment, so that The workshop for producing the powder metallurgy spherolite is easy to set up, and the equipment cost expended is low.
2, compared with traditional processing method, processing step is simplified this method, and metal powder fusing is omitted and manufactures Metal strip and the process that metal strip is made to wire, and the production method is able to produce 50 public affairs of hard alloy for each person every day Jin or more, 30 kilograms of steel ball grain or more are able to produce, compared to the prior art, production capacity is substantially enhanced, and is able to achieve work Industryization batch production.
3, this method is granulated by traditional equipment, suppresses the little particle ball that fine and close, sintering production goes out fine and close high rigidity Grain, and can be realized batch production batch production, to solve in the prior art, the technology that small metal ball grain can not be produced in batches Problem.
Detailed description of the invention
Fig. 1 is the stress diagram of ball powder mixture when hydraulic press is suppressed;
Fig. 2 is the stress diagram of ball powder mixture when cold isostatic press is suppressed;
Fig. 3 is stress diagram of the spherolite when suppressing fine and close;
Fig. 4 is the crystalline phase figure without the spherolite after compacting sintering;
Fig. 5 is the crystalline phase figure of spherolite of this method after suppressing dense sintering.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
As shown in Figure 1, a kind of production method of powder metallurgy spherolite, it the following steps are included:
S1: it is granulated, powder is put into pelletizer, spherolite is produced by pelletizer;
Being granulated powder used is the powder with spherolite with medium, and during powder is made, and is contained centainly in powder The liquid phase medium of ratio does not have to according to the medium of spherolite, and ratio shared by selected liquid phase medium and liquid phase medium is not yet It is identical, and also contain powder compacting agent in the powder.
In the present embodiment, be granulated the following steps are included:
S11: powder is put into pelletizer by spherolite processed, is produced spherolite by pelletizer, i.e., is being made between powder and powder Mutually it polymerize under the action of grain machine, forms pellet;
S12: partial size overstriking continues to add powder into pelletizer, and adds auxiliary material, so that the partial size overstriking of spherolite;This The powder in place is identical as powder used in S11, and auxiliary material is spray, and spray makes powder wet, so that Wet powder in the spherolite and movement in movement agglomerates, so that the size of spherolite is gradually increased, to complete ball The partial size overstriking of grain.
S13: spherolite obtained in S12 is put into screening plant and is sieved, obtains meeting size and want by partial size screening The spherolite asked, screening plant are existing equipment, it can sift out the bulky grain spherolite more than production requirement, can also sift out not Meet the pellet of production requirement, therefore screening plant used herein can be two-stage screening plant, can sift out bulky grain Spherolite can sift out little particle spherolite again, or use two screening plants, a screening bulky grain spherolite, and another is sieved small Grain spherolite, in the present embodiment, preferred use can disposably sift out bulky grain and short grained two-stage screening plant.
In the present embodiment, the partial size sifted out in S13 spherolite less than normal, is re-introduced into S12 step, and to pellet Partial size overstriking processing is carried out, until meeting the requirements, and the spherolite that the partial size that sifts out in S13 is bigger than normal, then enter attrition mill In wipe it is broken, wipe it is broken after powder be re-introduced into step S11 and carry out spherolite processed so that powder being capable of abundant benefit With avoiding the waste of raw material.
The pellet come is screened out, internal structure is more open, and intensity is inadequate, it is easily dispersed under external force, And during the sintering process, since the gap in spherolite is bigger, liquid phase medium can not just fill the gap in spherolite at all, Therefore requirement is not achieved in spherolite its physical property that sintering comes out completely, amplify 2000 times, brilliant as scheming such as Fig. 4 institute Show, ball interior gap is larger, therefore before sintering, and following S2 step is carried out to pellet.
S2: compacting is fine and close, and the spherolite in S1 is carried out compacting densification, the specific steps of which are as follows:
S21: medium mixing: powder medium and the spherolite placement in S1 are sufficiently mixed in a reservoir, make spherolite by powder medium It surrounds, forms ball powder mixture;Powder medium used herein can use same metal, other metals or nonmetallic powder End, and forming agent is not contained in the powder medium, after compression moulding, rapid dispersion and powder can be formed under external force End, after powder medium is mixed with spherolite, the volume of powder medium is greater than the volume of spherolite, so that powder medium will be several Pellet is surrounded, and make between two neighboring spherolite it is again mutually isolated, it is in the present embodiment, preferred to use and spherolite The sphere of powder ratio of the powder of same material, medium powder and spherolite is between 1.1 ~ 1.5.
S22: fine and close: the ball powder mixture that will be mixed in S21 is placed on press device and is suppressed, and is formed fine and close Spherolite;When compacting, adoptable press device is hydraulic press or cold isostatic press.
As shown in Figure 1, being suppressed using hydraulic press, ball powder mixture is placed in pressing mold, it is preferred that use 100T Hydraulic press, the pressing time is 50S ~ 70S, preferably 60S, as shown in figure 3, press machine transfers the pressure in powder medium, Powder medium transmits pressure again between each other, finally pellet surface is under pressure, so that spherolite is compressed, thus So that spherolite is fine and close.
As shown in Fig. 2, being suppressed using cold isostatic press, sphere of powder mixture is placed in soft container, and will be soft Body container is sealed, which can be rubber bag, then soft container is placed on to the compression of cold isostatic press It is intracavitary, then start cold isostatic press, as shown in figure 3, pressure is transmitted to pellet surface by powder, so that spherolite is pressed Contracting, so that spherolite is fine and close, the preferred cold pressure for waiting smoothing press is 200T ~ 1000T.
In compaction process, the surrounding of single spherolite is surrounded by powder medium, and external force is transmitted to spherolite by powder medium Surface, spherolite to centre of sphere compressing and compacting, ensure that the shape of sphere under force, and powder medium separates sphere, Sphere unbalance stress brought by contacting between sphere and sphere is also solved, the technical issues of sphere compressive deformation.
In the present embodiment, it is preferably suppressed using cold isostatic press, because cold isostatic press is to sphere of powder mixture When compacting, sphere of powder mixture surface uniform force, therefore every spherolite, in compacting, the size of institute's stress is also identical, thus more It is easily guaranteed that the densification effects of spherolite.
S23: the ball powder mixture suppressed in S22 is put into screening plant and is sieved, obtains ball by spherolite screening Grain;After suppressing densification in S22 step, powder medium is also compacted, and is difficult to be dispersed under not by external force, therefore will It is put into screening plant, by the vibration and rotation of screening plant so that powder medium is loose, it is loose after powder Medium is sized equipment and sifts out, and powder is collected, for use as next fine and close.The spherolite obtained by the screening machine, then For the spherolite after densification.
S3: spherolite obtained in S23 is put into sintering furnace and calcines, obtains sintered spherolite by sintering.
Further, the S3 sintering the following steps are included:
S31: spherolite obtained in S23 is put into container, then adds high-temperature resistant medium powder by addition high-temperature resistant medium powder Then end is uniformly mixed, so that spherolite is surrounded by high-temperature resistant medium powder, form ball powder mixture;High-temperature resistant medium powder Fusing point is higher than the fusing point of spherolite
S32: high temperature sintering: the ball powder mixture in the container in S31 is put into high temperature sintering furnace and is calcined;In high temperature When sintering, high-temperature resistant medium surrounds spherolite, and spherolite is avoided to contact with spherolite, so that the liquid between spherolite and spherolite Phase medium after thawing not in contact with, and avoid spherolite bonding.
S33: the ball powder mixture calcined is cooled down, is then sieved in being put into screening plant by screening, Obtain spherolite;When screening, the high-temperature medium powder screened out is recycled, the spherolite collected after screening is to meet production requirement Spherolite, spherolite amplification 2000 times after, crystalline phase figure is as shown in Figure 5.
By the production method of this powder metallurgy spherolite, production efficiency is greatly improved, to produce hard conjunction For golden or iron-based, the spherolite is produced with traditional mold compression moulding method, by taking diameter is the spherolite of 1mm as an example, every YG6 board Number the weight of hard alloy be 0.0078 gram, production is with iron-based similar steel ball grain, then every weight is 0.004 gram, adopts With traditional method, an artificial work can only produce 1000 spherolites in 8 hours, therefore a people can produce YG6 hard alloy in one day 7.8 gram;4 grams of steel class spherolite can be produced.If worker uses automatic press, efficiency can be improved, but everyone one day Production YG6 hard alloy and steel class spherolite do not exceed 1 kilogram respectively yet.And use this method produces spherolite, into our company excessively It was verified that the weight of people's darg 8 hours production YG6 hard alloy is more than 50 kilograms, and produce the weight of steel ball grain More than 30 kilograms, efficiency has obtained greatly enhancing amount, can be produced in batches completely with batch production.
" one embodiment ", " another embodiment ", " embodiment ", " preferred implementation spoken of in the present specification Example " etc., referring to combining specific features, structure or the feature of embodiment description includes describing extremely in the application generality In few one embodiment.It is not centainly to refer to the same embodiment that statement of the same race, which occur, in multiple places in the description.Into one For step, when describing a specific features, structure or feature in conjunction with any embodiment, what is advocated is to combine other implementations Example realizes that this feature, structure or feature are also fallen within the scope of the present invention.
Although reference be made herein to invention has been described for multiple explanatory embodiments of the invention, however, it is to be understood that Those skilled in the art can be designed that a lot of other modification and implementations, these modifications and implementations will fall in this Shen It please be within disclosed scope and spirit.More specifically, disclose in the application, drawings and claims in the range of, can With the building block and/or a variety of variations and modifications of layout progress to theme combination layout.In addition to building block and/or layout Outside the modification and improvement of progress, to those skilled in the art, other purposes also be will be apparent.

Claims (8)

1. a kind of production method of powder metallurgy spherolite, it the following steps are included:
S1: it is granulated, powder is put into pelletizer, spherolite is produced by pelletizer;
S2: compacting is fine and close, and the spherolite in S1 is carried out compacting densification, the specific steps of which are as follows:
S21: medium mixing: powder medium and the spherolite placement in S1 are sufficiently mixed in a reservoir, make spherolite by powder medium It surrounds, forms ball powder mixture;
S22: fine and close: the ball powder mixture that will be mixed in S21 is placed on press device and is suppressed, and forms fine and close ball Grain;
S23: the ball powder mixture suppressed in S22 is put into screening plant and is sieved, obtains spherolite by spherolite screening;
S3: spherolite obtained in S23 is put into sintering furnace and calcines, obtains sintered spherolite by sintering.
2. a kind of production method of powder metallurgy spherolite according to claim 1, it is characterised in that: the S1 step is made Grain the following steps are included:
S11: powder is put into pelletizer, produces spherolite by pelletizer by spherolite processed;
S12: partial size overstriking continues to add powder into pelletizer, and adds auxiliary material, so that the partial size overstriking of spherolite;
S13: spherolite obtained in S12 is put into screening plant and is sieved, obtains meeting size requirements by partial size screening Spherolite.
3. a kind of production method of powder metallurgy spherolite according to claim 2, it is characterised in that: sifted out in the S13 Partial size spherolite less than normal, be re-introduced into S12 step, and partial size overstriking processing is carried out to pellet.
4. a kind of production method of powder metallurgy spherolite according to claim 2, it is characterised in that: sifted out in the S13 Partial size spherolite bigger than normal, then enter in attrition mill wipe it is broken, wipe it is broken after powder be re-introduced into step S11 and carry out Spherolite processed.
5. a kind of production method of powder metallurgy spherolite according to claim 1, it is characterised in that: the powder in the S21 The volume of last medium is greater than the volume of spherolite.
6. a kind of production method of powder metallurgy spherolite according to claim 1, it is characterised in that: the pressure in the S22 Power equipment is hydraulic press or cold isostatic press.
7. a kind of production method of powder metallurgy spherolite according to claim 1, it is characterised in that: the sintering packet of the S3 Include following steps:
S31: spherolite obtained in S23 is put into container, then adds high-temperature resistant medium powder by addition high-temperature resistant medium powder Then end is uniformly mixed, so that spherolite is surrounded by high-temperature resistant medium powder, form ball powder mixture;
S32: high temperature sintering: the ball powder mixture in the container in S31 is put into high temperature sintering furnace and is calcined;
S33: the ball powder mixture calcined is cooled down, is then sieved, obtained in being put into screening plant by screening Spherolite.
8. a kind of production method of powder metallurgy spherolite according to claim 7, it is characterised in that: the high-temperature resistant medium The fusing point of powder is higher than the fusing point of spherolite.
CN201810942462.3A 2018-08-17 2018-08-17 Production method of powder metallurgy spherical particles Active CN108927514B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114632930A (en) * 2022-03-16 2022-06-17 成都亿特金属制品有限公司 Isostatic pressing die for thin-wall conical part and production method
CN115636674A (en) * 2022-10-27 2023-01-24 广东工业大学 High-hardness and high-toughness silicon nitride bearing ball and preparation method and application thereof

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Publication number Priority date Publication date Assignee Title
CN87103970A (en) * 1986-06-02 1987-12-16 联合工艺公司 The goods of nickel-base heat resisting superalloy and manufacture method
JPH01181502A (en) * 1988-01-12 1989-07-19 Seiko Epson Corp Manufacture of rare earth permanent magnet
CN101224500A (en) * 2007-12-17 2008-07-23 金堆城钼业股份有限公司 Super particle size molybdenum powder preparing method
CN101386524A (en) * 2008-10-28 2009-03-18 安徽工业大学 Method for preparing porcelain granule from waste paper-making sludge

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87103970A (en) * 1986-06-02 1987-12-16 联合工艺公司 The goods of nickel-base heat resisting superalloy and manufacture method
JPH01181502A (en) * 1988-01-12 1989-07-19 Seiko Epson Corp Manufacture of rare earth permanent magnet
CN101224500A (en) * 2007-12-17 2008-07-23 金堆城钼业股份有限公司 Super particle size molybdenum powder preparing method
CN101386524A (en) * 2008-10-28 2009-03-18 安徽工业大学 Method for preparing porcelain granule from waste paper-making sludge

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114632930A (en) * 2022-03-16 2022-06-17 成都亿特金属制品有限公司 Isostatic pressing die for thin-wall conical part and production method
CN114632930B (en) * 2022-03-16 2024-03-26 成都亿特金属制品有限公司 Isostatic pressing die for thin-wall conical part and production method
CN115636674A (en) * 2022-10-27 2023-01-24 广东工业大学 High-hardness and high-toughness silicon nitride bearing ball and preparation method and application thereof

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