CN108926889B - Filter equipment with self-cleaning function - Google Patents

Filter equipment with self-cleaning function Download PDF

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Publication number
CN108926889B
CN108926889B CN201810926249.3A CN201810926249A CN108926889B CN 108926889 B CN108926889 B CN 108926889B CN 201810926249 A CN201810926249 A CN 201810926249A CN 108926889 B CN108926889 B CN 108926889B
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CN
China
Prior art keywords
self
filter element
cleaning
cleaning filter
sucker
Prior art date
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Active
Application number
CN201810926249.3A
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Chinese (zh)
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CN108926889A (en
Inventor
龚涛
刘晓锋
于少晖
赵海蓉
张宜华
胡智华
武永前
杨春木
刘伟萍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiujiang 707 Institute Of Precision Mechatronics Sci & Tech Co ltd
707th Research Institute of CSIC Jiujiang Branch
Original Assignee
Jiujiang 707 Institute Of Precision Mechatronics Sci & Tech Co ltd
707th Research Institute of CSIC Jiujiang Branch
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Application filed by Jiujiang 707 Institute Of Precision Mechatronics Sci & Tech Co ltd, 707th Research Institute of CSIC Jiujiang Branch filed Critical Jiujiang 707 Institute Of Precision Mechatronics Sci & Tech Co ltd
Priority to CN201810926249.3A priority Critical patent/CN108926889B/en
Publication of CN108926889A publication Critical patent/CN108926889A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/11Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
    • B01D29/31Self-supporting filtering elements
    • B01D29/35Self-supporting filtering elements arranged for outward flow filtration
    • B01D29/353Self-supporting filtering elements arranged for outward flow filtration with corrugated, folded filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/66Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
    • B01D29/68Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Filtration Of Liquid (AREA)

Abstract

The utility model provides a filter equipment with self-cleaning function, includes a jar body, jar body upper end is equipped with upper cover subassembly, is equipped with self-cleaning filter core in the jar body, is equipped with sucking disc subassembly in the self-cleaning filter core, and self-cleaning filter core lower extreme is equipped with the prefilter filter core, sucking disc subassembly upper end is fixed mounting in the gear motor of upper cover subassembly upper end through the connecting axle connection, jar body is including arranging the barrel in the mount pad upper end, and the barrel upper end is equipped with the end cover, is equipped with fluid import and fluid export on the barrel lateral wall, and fluid import is located fluid export downside, and the position that is located between fluid import and the fluid export on the barrel inside wall is equipped with the baffle that is used for separating and fixing self-cleaning filter core and prefilter filter core, and the inside bottom central point position of barrel still is equipped with the fixing base, and the fixing base lower extreme is connected with the blowoff valve of arranging the barrel outside in through the blow off pipe. The invention solves the problems that the existing self-cleaning filter in the lubricating oil system needs more self-cleaning flow and the pressure fluctuation of subsequent equipment is large due to uneven self-cleaning flow.

Description

Filter equipment with self-cleaning function
Technical Field
The invention relates to a filtering device with a self-cleaning function.
Background
The filtering equipment plays a role in ensuring normal operation of the lubricating oil system, and the traditional filter needs to be replaced, cleaned or scraped by operators frequently, so that the labor intensity of the operators is increased, and the overall proposed automation requirement is difficult to meet. The self-cleaning filter is widely applied to the advantages of high automation degree, no shutdown operation, long maintenance period, less filter element spare parts, low labor intensity of operators and the like.
The self-cleaning filter can automatically remove the pollutant trapped on the filter element by utilizing certain conditions (such as filtered clean liquid, compressed air and the like) and restore the filter channel of the filter element. Self-cleaning filters belong to today's more sophisticated filtration equipment.
The existing products mainly comprise a circular shaft suction nozzle type liquid self-cleaning filter and a rotary arm type liquid self-cleaning filter. The first two self-cleaning filters need more self-cleaning flow and the pressure fluctuation of subsequent equipment is large due to non-uniform self-cleaning liquid flow, so the first two self-cleaning filters are rarely used in an oil system; the compressed air type self-cleaning filter is easy to bring algae and silt, is uneven in cleaning, complex in structure, more in potential fault points and leakage points, poor in reliability and maintainability and poor in practical application effect.
Disclosure of Invention
The invention aims to provide a filtering device with a self-cleaning function, which solves the problems that the existing self-cleaning filter in an lubricating oil system needs more self-cleaning flow and the pressure fluctuation of subsequent equipment is large due to uneven self-cleaning flow.
The technical scheme adopted for achieving the purpose is that the filtering device with the self-cleaning function comprises a tank body, wherein an upper cover component is arranged at the upper end of the tank body, a self-cleaning filter element is arranged in the tank body, a sucking disc component is arranged in the self-cleaning filter element, a pre-filtering filter element is arranged at the lower end of the self-cleaning filter element, and the upper end of the sucking disc component is connected with a gear motor fixedly arranged at the upper end of the upper cover component through a connecting shaft; the tank body comprises a cylinder body arranged at the upper end of the mounting seat, an end cover is arranged at the upper end of the cylinder body, an oil inlet and an oil outlet are arranged on the side wall of the cylinder body, the oil inlet is positioned at the lower side of the oil outlet, a partition plate for separating and fixing the self-cleaning filter element and the prefilter filter element is arranged at the position between the oil inlet and the oil outlet on the inner side wall of the cylinder body, a fixed seat is also arranged at the central position of the bottom end inside the cylinder body, and the lower end of the fixed seat is connected with a drain valve arranged outside the cylinder body through a drain pipe; the sucker assembly comprises a middle shaft of a hollow structure and 2 suckers, wherein the upper end and the lower end of the middle shaft are respectively connected with a solid round shaft and a hollow round shaft, the lower end of the hollow round shaft is connected with a fixed seat, the upper end of the solid round shaft is provided with a solid square shaft, 2 hollow support shafts are fixed on the side wall of the middle shaft, one ends of the support shafts are fixed in connecting holes on the inner sides of the suckers, sealing rings are arranged between the support shafts and the connecting holes, mounting plates are arranged at the upper end and the lower end on the inner sides of the suckers, bearings are fixed on the 2 mounting plates, support shaft bosses are arranged on the upper side and the lower side of the support shafts, the 2 support shaft bosses are respectively connected with guide shafts in the 2 bearings in a sleeved mode, the bearings are in sliding fit with the guide shafts, compression springs are arranged at the outer circle positions of the bearings, one ends of the guide shafts are provided with check rings, and the outer sides of the suckers are provided with lips.
Advantageous effects
Compared with the prior art, the invention has the following advantages.
1. The wave folds of the star-shaped structure are in one-to-one correspondence with the inner skeleton hole rows, so that each wave fold section of the star shape can form an independent self-cleaning cavity after being butted with the dirt absorbing port, and in the self-cleaning process, besides the wave fold sections of the filter element covered by the rectangular dirt absorbing port on the lip edge of the sucking disc are subjected to self-cleaning, the rest wave fold sections of the filter element still carry out uninterrupted filtration, and the flow required by self-cleaning is smaller because the wave fold area participating in self-cleaning is smaller each time.
2. The sucker assembly adopts a split structure, and the sucker is tightly attached to the inner surface of the inner framework of the self-cleaning filter element under the action of the compression spring, so that the bypass fluid between the sucker and the inner surface gap of the inner framework during self-cleaning is reduced, and the self-cleaning flow is further reduced to be small;
3. the sucker of the sucker assembly is provided with the lip edge, and the width of the lip edge is increased, so that the self-cleaning flow is further reduced;
4. when the sucking disc is adopted for self-cleaning, the self-cleaning flow of the hole row of the sucking disc, which is opposite to the inner framework, is maximum, and the self-cleaning flow of the hole row of the sucking disc, which is opposite to the inner framework, is minimum; when the upper sucker of the sucker assembly is opposite to the hole row of the inner framework at the upper part of the self-cleaning filter element, the lower sucker is opposite to the hole row of the inner framework at the lower part of the self-cleaning filter element, and the flow is more uniform during self-cleaning by adopting a peak shifting and valley filling method;
5. the invention integrates the prefilter filter element in the equipment, has compact structure, has lower filtering precision than the self-cleaning filter element, and effectively protects the sucker component and the self-cleaning filter element.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a filtration schematic of the present invention;
FIG. 3 is a schematic view of the self-cleaning cartridge of the present invention;
FIG. 4 is a schematic view of a chuck assembly according to the present invention;
FIG. 5 is a schematic view of the structure of the prefilter cartridge of the present invention;
FIG. 6 is a schematic view of the structure of the tank body in the present invention;
fig. 7 is a schematic structural view of the upper cover assembly in the present invention.
The specific embodiment is as follows:
the filtering device with the self-cleaning function comprises a tank body 4, wherein an upper cover assembly 5 is arranged at the upper end of the tank body 4, as shown in fig. 1-7, a self-cleaning filter element 1 is arranged in the tank body 4, a sucking disc assembly 2 is arranged in the self-cleaning filter element 1, a pre-filtering filter element 3 is arranged at the lower end of the self-cleaning filter element 1, and the upper end of the sucking disc assembly 2 is connected with a gear motor 6 fixedly arranged at the upper end of the upper cover assembly 5 through a connecting shaft 7; the tank body 4 comprises a cylinder body 42 arranged at the upper end of a mounting seat 49, an end cover 41 is arranged at the upper end of the cylinder body 42, an oil inlet 44 and an oil outlet 43 are arranged on the side wall of the cylinder body 42, the oil inlet 44 is positioned at the lower side of the oil outlet 43, a partition board 45 for separating and fixing the self-cleaning filter element 1 and the prefilter filter element 3 is arranged at the position between the oil inlet 44 and the oil outlet 43 on the inner side wall of the cylinder body 42, a fixed seat 46 is also arranged at the central position of the bottom end inside the cylinder body 42, and a drain valve 48 arranged outside the cylinder body 42 is connected at the lower end of the fixed seat 46 through a drain pipe 47; the sucker assembly 2 comprises a middle shaft 21 and 2 suckers 22 with hollow structures, wherein the upper end and the lower end of the middle shaft 21 are respectively connected with a solid round shaft 28 and a hollow round shaft 29, the lower end of the hollow round shaft 29 is connected with a fixed seat 46, the upper end of the solid round shaft 28 is provided with a solid square shaft 20, 2 hollow support shafts 211 are fixed on the side wall of the middle shaft 21, one ends of the support shafts 211 are fixed in connecting holes 213 inside the suckers 22, sealing rings 23 are arranged between the support shafts 211 and the connecting holes 213, mounting plates 215,2 are respectively arranged at the upper end and the lower end inside the suckers 22, bearings 25 are respectively fixed on mounting plates 215, support shaft bosses 212 are respectively arranged at the upper side and the lower side of the support shafts 211, guide shafts 26 which are respectively sleeved in the 2 bearings 25 are in a sliding fit manner with the guide shafts 26, compression springs 24 are arranged at the outer circle positions of the bearings 25, one ends of the guide shafts 26 are provided with check rings 27, and the outer sides of the suckers 22 are provided with lips 214.
The self-cleaning filter cartridge 1 comprises 2 groups of corrugated filter screens 15, wherein an inner framework 14 and an outer framework 13 are arranged on the inner side and the outer side of each corrugated filter screen 15, the 2 groups of corrugated filter screens 15 are fixedly connected through a filter element fastener 12 in a stacking mode, the upper end and the lower end of each corrugated filter screen 15 are fixedly connected with a filter element upper cover 11 and a filter element lower cover 16 in a stacking mode, an O-shaped sealing ring 17 is arranged on the outer side face of each filter element lower cover 16, a through hole 18 is formed in the middle position of each filter element upper cover 11, and a boss 19 matched with an end cover 41 is further arranged on the outer side face of each filter element upper cover 11.
The sucker assembly 2 adopts a split structure, and the sucker 22 is tightly attached to the inner surface of the inner framework 14 of the self-cleaning filter element 1 under the action of the compression spring 24, so that fluid bypassing between the sucker 22 and the inner surface gap of the inner framework 14 during self-cleaning is reduced; the suction cup 22 of the suction cup assembly 2 has a lip 214, and the width of the lip 214 exceeds the distance between the 2 rows of apertures of the inner frame 14; a rectangular hole is arranged in the middle of the lip 214 of the sucker 22 of the sucker assembly 2, and is a kidney-shaped hole, a rectangular hole or an irregularly-shaped hole; the left and right sides of the sucking discs 22 of the sucking disc assembly 2 are respectively provided with 1, the same side can be arranged, the self-cleaning filter element 1 is divided into an upper layer and a lower layer through the filter element fastening pieces 12, when one sucking disc 22 of the sucking disc assembly 2 is opposite to a hole row of the inner framework 14 at the upper part of the self-cleaning filter element 1, the other sucking disc 22 is opposite to a hole row of the inner framework 14 at the lower part of the self-cleaning filter element 1; the power for the rotation of the sucker assembly 2 is a gear motor 6 or manual or pneumatic power
A motor and a hydraulic motor.
The prefilter filter element 3 comprises a through end cover 31 and a stop end cover 34 which are respectively fixed at the upper end and the lower end of a framework 33, and a handle 32 is arranged at the upper end of the through end cover 31.
The corrugated filter screen 15 of the self-cleaning filter element 1 is of a star-shaped corrugated structure, vertical hole rows are uniformly distributed in the circumferential direction of the inner framework 14 of the self-cleaning filter element 1, and the center lines of the hole rows are in one-to-one correspondence with wave peaks of the corrugated filter screen 15; the holes of the inner framework 14 hole row of the self-cleaning filter element 1 are round holes, and kidney-shaped holes, rectangular holes or irregularly-shaped holes can also be adopted.
The filtering precision of the prefilter filter element 3 is lower than that of the self-cleaning filter element 1, and fluid is prefiltered through the prefilter filter element 3 and then finely filtered through the self-cleaning filter element 1.
The upper cover assembly 5 comprises an upper end cover 51, a sealing head 52 is arranged on the upper end cover, a motor mounting seat 53, a sealing cover 54 and an exhaust port 55 are arranged on the sealing head, and the upper cover assembly is fixedly connected in a welding or integral casting mode; the upper end cover 51 of the upper cover assembly 5 is in sealing connection with the end cover 41 of the tank body 4, the gear motor 6 is arranged on the motor mounting seat 53, and the connecting shaft 7 is in rotary sealing fit with the inner hole of the sealing cover 54 of the upper cover assembly 5.
In the present invention, the power for driving the blow-off valve 48 to open and close can be manual, electric, pneumatic or hydraulic; the device is internally integrated with a prefilter filter element 3, fluid is prefiltered through the prefilter filter element 3 and then finely filtered through a self-cleaning filter element 1, and the prefilter filter element 3 has lower filtering precision than the self-cleaning filter element 1; the gear motor 6 can uniformly rotate, and a controller and a positioning disk can also be adopted to control the start and stop of the gear motor 6; the invention is applied to the lubricating oil system and can be widely applied to the filtration of other fluid media.

Claims (4)

1. The utility model provides a filter equipment with self-cleaning function, includes a jar body (4), and jar body (4) upper end is equipped with upper cover subassembly (5), its characterized in that, be equipped with self-cleaning filter core (1) in jar body (4), be equipped with sucking disc subassembly (2) in self-cleaning filter core (1), self-cleaning filter core (1) lower extreme is equipped with prefilter filter core (3), sucking disc subassembly (2) upper end is connected fixed mounting in gear motor (6) of upper cover subassembly (5) upper end through connecting axle (7); the tank body (4) comprises a cylinder body (42) arranged at the upper end of a mounting seat (49), an end cover (41) is arranged at the upper end of the cylinder body (42), an oil inlet (44) and an oil outlet (43) are arranged on the side wall of the cylinder body (42), the oil inlet (44) is positioned at the lower side of the oil outlet (43), a partition plate (45) for separating and fixing the self-cleaning filter element (1) and the prefilter filter element (3) is arranged at the position between the oil inlet (44) and the oil outlet (43) on the inner side wall of the cylinder body (42), a fixing seat (46) is further arranged at the central position of the bottom end inside the cylinder body (42), and a blow-down valve (48) arranged outside the cylinder body (42) is connected at the lower end of the fixing seat (46) through a blow-down pipe (47); the sucker assembly (2) comprises a middle shaft (21) and 2 suckers (22) with hollow structures, wherein the upper end and the lower end of the middle shaft (21) are respectively connected with a solid round shaft (28) and a hollow round shaft (29), the lower end of the hollow round shaft (29) is connected with a fixed seat (46), the upper end of the solid round shaft (28) is provided with a solid square shaft (20), 2 hollow supporting shafts (211) are fixed on the side wall of the middle shaft (21), one end of each supporting shaft (211) is fixed in a connecting hole (213) at the inner side of each sucker (22), a sealing ring (23) is arranged between each supporting shaft (211) and each connecting hole (213), mounting plates (215) are respectively arranged at the upper end and the lower end at the inner side of each sucker (22), bearings (25) are respectively fixed on the 2 mounting plates (215), each supporting shaft (212) is provided with a boss (212), each supporting shaft (212) is respectively connected with a guide shaft (26) arranged in the 2 bearings (25), each guide shaft (26) in a sliding fit manner, a compression spring (24) is arranged at the outer circle, one end of each guide shaft (26) is provided with a sealing ring (27), and the outer sides of each supporting shafts (22) are provided with a sucker lip (214); the self-cleaning filter element (1) comprises 2 groups of corrugated filter screens (15), wherein an inner framework (14) and an outer framework (13) are arranged on the inner side and the outer side of each corrugated filter screen (15), the 2 groups of corrugated filter screens (15) are fixedly connected in a laminated mode through filter element fasteners (12), the upper end and the lower end of each 2 groups of corrugated filter screens (15) are fixedly connected with a filter element upper cover (11) and a filter element lower cover (16) respectively, an O-shaped sealing ring (17) is arranged on the outer side face of each filter element lower cover (16), a through hole (18) is formed in the middle position of each filter element upper cover (11), and a boss (19) matched with an end cover (41) is further arranged on the outer side face of each filter element upper cover (11); the sucker assembly (2) adopts a split structure, and the sucker (22) is tightly attached to the inner surface of the inner framework (14) of the self-cleaning filter element (1) under the action of the compression spring (24), so that fluid bypassing between the sucker (22) and the gap of the inner surface of the inner framework (14) during self-cleaning is reduced; the suction cup (22) of the suction cup assembly (2) is provided with a lip (214), and the width of the lip (214) exceeds the distance between 2 inner skeleton (14) hole rows; a rectangular hole is arranged in the middle of the lip edge (214) of the sucker (22) of the sucker assembly (2), and is a kidney-shaped hole, a rectangular hole or an irregularly-shaped hole; the left and right sides of the sucking discs (22) of the sucking disc assembly (2) are respectively provided with 1, the same side can be arranged, the self-cleaning filter element (1) is divided into an upper layer and a lower layer through a filter element fastener (12), when one sucking disc (22) of the sucking disc assembly (2) is opposite to a hole row of an inner framework (14) at the upper part of the self-cleaning filter element (1), the other sucking disc (22) is opposite to a hole row of the inner framework (14) at the lower part of the self-cleaning filter element (1); the power for the sucker assembly (2) to rotate is a gear motor (6) or a manual, pneumatic and hydraulic motor.
2. The filtering device with the self-cleaning function according to claim 1, wherein the pre-filtering filter element (3) comprises a through end cover (31) and a stop end cover (34) which are respectively fixed at the upper end and the lower end of a framework (33), and a handle (32) is arranged at the upper end of the through end cover (31).
3. The filtering device with the self-cleaning function according to claim 1, wherein the corrugated filter screen (15) of the self-cleaning filter element (1) is of a star-shaped corrugated structure, vertical hole rows are uniformly distributed in the circumferential direction of an inner framework (14) of the self-cleaning filter element (1), and the center lines of the hole rows are in one-to-one correspondence with wave peaks of the corrugated filter screen (15); the holes of the hole row of the inner framework (14) of the self-cleaning filter element (1) are round holes, and kidney-shaped holes, rectangular holes or irregularly-shaped holes can also be adopted.
4. The filtering device with the self-cleaning function according to claim 1, wherein the filtering precision of the pre-filtering filter element (3) is lower than that of the self-cleaning filter element (1), and fluid is pre-filtered through the pre-filtering filter element (3) and then is finely filtered through the self-cleaning filter element (1).
CN201810926249.3A 2018-08-15 2018-08-15 Filter equipment with self-cleaning function Active CN108926889B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201810926249.3A CN108926889B (en) 2018-08-15 2018-08-15 Filter equipment with self-cleaning function

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CN108926889A CN108926889A (en) 2018-12-04
CN108926889B true CN108926889B (en) 2024-02-09

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110180250A (en) * 2019-06-25 2019-08-30 鹿海洋 Floatation element and floating material intercepting system for backwash
CN110917699B (en) * 2020-01-07 2020-09-04 黄河水利职业技术学院 Sewage treatment device and treatment method thereof
CN111619664B (en) * 2020-06-08 2024-07-19 北京汽车集团越野车有限公司 Power steering oil tank and vehicle
CN111841109B (en) * 2020-08-07 2024-09-03 中国船舶重工集团公司第七0七研究所九江分部 Self-cleaning filter for self-operated bidirectional time-staggered backwashing and filtering backwashing method thereof
CN112076520A (en) * 2020-10-09 2020-12-15 中国船舶重工集团公司第七0七研究所九江分部 Combined self-cleaning seawater filter

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WO2012136118A1 (en) * 2011-04-02 2012-10-11 厦门松霖卫厨有限公司 Filter cartridge rapid-replacement apparatus
CN103143197A (en) * 2013-03-21 2013-06-12 瑞安市金邦喷淋技术有限公司 Multi-filter-element backflushing self-cleaning filter screen
CN203139750U (en) * 2012-12-31 2013-08-21 无锡伊诺特石化机械设备有限公司 Multifunctional automatic cleaning filter
CN205672641U (en) * 2016-06-09 2016-11-09 威海中远造船科技有限公司 The uniform negative-pressure type self-cleaning filter of a kind of cleaning
CN208839144U (en) * 2018-08-15 2019-05-10 中国船舶重工集团公司第七0七研究所九江分部 A kind of self-cleaning filter

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012136118A1 (en) * 2011-04-02 2012-10-11 厦门松霖卫厨有限公司 Filter cartridge rapid-replacement apparatus
CN203139750U (en) * 2012-12-31 2013-08-21 无锡伊诺特石化机械设备有限公司 Multifunctional automatic cleaning filter
CN103143197A (en) * 2013-03-21 2013-06-12 瑞安市金邦喷淋技术有限公司 Multi-filter-element backflushing self-cleaning filter screen
CN205672641U (en) * 2016-06-09 2016-11-09 威海中远造船科技有限公司 The uniform negative-pressure type self-cleaning filter of a kind of cleaning
CN208839144U (en) * 2018-08-15 2019-05-10 中国船舶重工集团公司第七0七研究所九江分部 A kind of self-cleaning filter

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