CN108918133A - A kind of brake callipers voltage test method - Google Patents

A kind of brake callipers voltage test method Download PDF

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Publication number
CN108918133A
CN108918133A CN201811034629.2A CN201811034629A CN108918133A CN 108918133 A CN108918133 A CN 108918133A CN 201811034629 A CN201811034629 A CN 201811034629A CN 108918133 A CN108918133 A CN 108918133A
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CN
China
Prior art keywords
cylinder
rack
mounting base
piston rod
pressure
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Application number
CN201811034629.2A
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Chinese (zh)
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CN108918133B (en
Inventor
顾宏超
徐治平
孙鹏飞
张小刚
廖华俊
疏涛
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Zhuji Qingchen Science And Technology Service Co ltd
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Wuhu Quancheng Intelligent Technology Co Ltd
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Priority to CN201811034629.2A priority Critical patent/CN108918133B/en
Publication of CN108918133A publication Critical patent/CN108918133A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses a kind of brake callipers voltage test methods, have:Rack, rack are equipped with hold-down mechanism, crimper body mechanism, airtight instrument and inflation mechanism;Rack is additionally provided with the protective net of closing hold-down mechanism, crimper body mechanism, airtight instrument and inflation mechanism;The process for being automatically performed clamp Hi-pot test, work efficiency is high.

Description

A kind of brake callipers voltage test method
Technical field
The invention belongs to brake callipers detection technique field more particularly to a kind of brake callipers voltage test methods.
Background technique
In the implementation of the present invention, the inventor finds that the existing technology has at least the following problems:In traditional technology, lead to The Hi-pot test process that artificial station manipulation completes clamp is crossed, working efficiency is low, waste of manpower.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of process for being automatically performed clamp Hi-pot test, working efficiencies High brake callipers voltage test method.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the invention is that:A kind of brake callipers Hi-pot test side Method has:
Rack, the rack are equipped with hold-down mechanism, crimper body mechanism, airtight instrument and inflation mechanism;The rack is also Equipped with the protective net for closing the hold-down mechanism, crimper body mechanism, airtight instrument and inflation mechanism;
The hold-down mechanism has:
Mounting rack is mounted on the rack;
Compression cylinder, being mounted on is on mounting rack;
Pressure plate is connect with the piston rod of the compression cylinder, and the pressure plate can compress the caliper of clamp;
The crimper body mechanism has:
Support rod is mounted on the rack;
Spring is sleeved on the upper end of the support rod;
Mounting base is slidably mounted on the support rod, the upper-end contact of the mounting base and the spring;
Mobile cylinder is mounted in the mounting base;
Pressing plate is slidably mounted in the mounting base, and the piston rod of the mobile cylinder is connect with the pressing plate, institute Stating pressing plate can extend into caliper simultaneously clamping piston caliper and clamping piston;
Pressing tongs body cylinder, is mounted on the mounting rack;
Pressure head is connect with the piston rod of the pressing tongs body cylinder, and the pressure head can compress the pressing plate;
Support is mounted on the rack, and the support is equipped with guide groove;
Movable plate is connect with the bottom of the mounting base, and the movable plate is equipped with and can slide in the guide groove Guide block;
The inflation mechanism has:
Gas circuit bar can extend into the fuel feed hole of caliper bottom and seal fuel feed hole;
Cylinder is inflated, is mounted on the rack, piston rod is connect with the gas circuit bar;
The airtight instrument and the caliper inner air path connection.
Also there is clamping mechanism, the clamping mechanism has clamping cylinder and tiltedly carves, and the clamping cylinder is mounted on described On rack;Described tiltedly carve connect with the piston rod of the clamping cylinder, and the upper surface tiltedly carved is inclined-plane, supports determining for clamp The bottom of position working plate, which is equipped with, tiltedly carves compatible sliding block with described, and the lower end surface of the sliding block is inclined-plane.
Guide rod is additionally provided on the pressure plate, the guide rod passes through the mounting rack and can slide on mounting rack.
The mounting base is equipped with guide rail, and the pressing plate is equipped with sliding block compatible with the guide rail.
It further include cylinder briquetting, the cylinder briquetting is placed on the pressing plate, and the pressure head can be with the cylinder pressure Block contact;The piston rod of the pressing tongs body cylinder passes through the cylinder briquetting and can slide in cylinder briquetting.
Position-limited rack is additionally provided in the mounting base, the pressing plate passes through the position-limited rack;The piston of the pressing tongs body cylinder Bar passes through the upper end of the position-limited rack;The position-limited rack limits the position of the cylinder briquetting.
A technical solution in above-mentioned technical proposal has the following advantages that or beneficial effect, is automatically performed the survey of clamp high pressure The process of examination, work efficiency is high.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the brake callipers high-voltage testing device provided in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the brake callipers high-voltage testing device of Fig. 1;
Fig. 3 is the partial enlarged view of Fig. 2;
Label in above-mentioned figure is:1, rack, 11, protective net, 2, hold-down mechanism, 21, mounting rack, 22, compression gas Cylinder, 23, pressure plate, 3, crimper body mechanism, 31, support rod, 32, spring, 33, mounting base, 34, mobile cylinder, 35, pressing plate, 36, pressing tongs body cylinder, 37, pressure head, 38, cylinder briquetting, 39, support, 310, movable plate, 4, airtight instrument, 5, inflation mechanism, 51, Gas circuit bar, 6, clamping mechanism, 61, clamping cylinder, 62, tiltedly carve.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to embodiment party of the present invention Formula is described in further detail.
Referring to Fig. 1-3, a kind of brake callipers voltage test method has:
Rack, rack are equipped with hold-down mechanism, crimper body mechanism, airtight instrument and inflation mechanism;Rack is additionally provided with closing Hold-down mechanism, crimper body mechanism, airtight instrument and inflation mechanism protective net;
Hold-down mechanism has:
Mounting rack is mounted on rack;
Compression cylinder, being mounted on is on mounting rack;
Pressure plate is connect with the piston rod of compression cylinder, and pressure plate can compress the caliper of clamp;
Crimper body mechanism has:
Support rod is mounted on rack;
Spring is sleeved on the upper end of support rod;
Mounting base is slidably mounted on support rod, the upper-end contact of mounting base and spring;
Mobile cylinder is mounted in mounting base;
Pressing plate is slidably mounted in mounting base, and the piston rod of mobile cylinder is connect with pressing plate, and pressing plate can extend into pincers Body and clamping piston caliper and clamping piston;
Pressing tongs body cylinder, is mounted on mounting rack;
Pressure head is connect with the piston rod of pressing tongs body cylinder, and pressure head being capable of clamping platen;
Support is mounted on rack, and support is equipped with guide groove;
Movable plate is connect with the bottom of mounting base, and movable plate is equipped with the guide block that can be slided in guide groove;
Inflation mechanism has:
Gas circuit bar can extend into the fuel feed hole of caliper bottom and seal fuel feed hole;
Cylinder is inflated, is mounted on rack, piston rod is connect with gas circuit bar;
Airtight instrument and caliper inner air path connection.
Also there is clamping mechanism, clamping mechanism has clamping cylinder and tiltedly carves, and clamping cylinder is mounted on rack;Tiltedly carve with The piston rod of clamping cylinder connects, and the upper surface tiltedly carved is inclined-plane, and the bottom of the positioning board of clamp is supported to be equipped with and tiltedly carve Compatible sliding block, the lower end surface of sliding block are inclined-plane.
Guide rod is additionally provided on pressure plate, guide rod passes through mounting rack and can slide on mounting rack.
Mounting base is equipped with guide rail, and pressing plate is equipped with sliding block compatible with guide rail.
It further include cylinder briquetting, cylinder briquetting is placed on pressing plate, and pressure head can be contacted with cylinder briquetting;Pressing tongs body cylinder Piston rod pass through and cylinder briquetting and can be slided in cylinder briquetting.
Position-limited rack is additionally provided in mounting base, pressing plate passes through position-limited rack;The piston rod of pressing tongs body cylinder passes through the upper of position-limited rack End;The position of position-limited rack limiting cylinder briquetting.
In use, compression cylinder drives pressure plate to move down, clamping caliper;Mobile cylinder pushes pressing plate Forward, protrudes into caliper In;Pressing tongs body cylinder band dynamic head moves down, and pressing plate forms a lever, and pressure head clamping platen end moves down, and compresses,
Equipment compresses caliper, and caliper bottom fuel feed hole need to be arranged on gas-flow closure bar top, and compression caliper cylinder, which need to be greater than, to be filled Hermetic seal bar cylinder pressure at least 1.5 times of cylinder diameter sizes;
Equipment carries out low pressure and vacuum test, specific test method:
Vacuum test:Absolute pressure (250 ± 5) Pa cuts off vacuum source, records the pressure rise of vacuum transducer in 20s Value, test volume V are (150 ± 10) mL.
Hi-pot test:Apply the test pressure of (500 ± 50) KPa to air-channel system, cut-out pressure source keeps 5s, record Pressure drop in 30s.
After above-mentioned structure, the process for being automatically performed clamp Hi-pot test, work efficiency is high.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way Limitation, as long as the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out is used, or without changing It is within the scope of the present invention into the conception and technical scheme of the invention are directly applied to other occasions.

Claims (6)

1. a kind of brake callipers voltage test method, which is characterized in that have:
Rack, the rack are equipped with hold-down mechanism, crimper body mechanism, airtight instrument and inflation mechanism;The rack is additionally provided with Close the protective net of the hold-down mechanism, crimper body mechanism, airtight instrument and inflation mechanism;
The hold-down mechanism has:
Mounting rack is mounted on the rack;
Compression cylinder, being mounted on is on mounting rack;
Pressure plate is connect with the piston rod of the compression cylinder, and the pressure plate can compress the caliper of clamp;
The crimper body mechanism has:
Support rod is mounted on the rack;
Spring is sleeved on the upper end of the support rod;
Mounting base is slidably mounted on the support rod, the upper-end contact of the mounting base and the spring;
Mobile cylinder is mounted in the mounting base;
Pressing plate is slidably mounted in the mounting base, and the piston rod of the mobile cylinder is connect with the pressing plate, the pressure Plate can extend into caliper simultaneously clamping piston caliper and clamping piston;
Pressing tongs body cylinder, is mounted on the mounting rack;
Pressure head is connect with the piston rod of the pressing tongs body cylinder, and the pressure head can compress the pressing plate;
Support is mounted on the rack, and the support is equipped with guide groove;
Movable plate is connect with the bottom of the mounting base, and the movable plate is equipped with the guide block that can be slided in the guide groove;
The inflation mechanism has:
Gas circuit bar can extend into the fuel feed hole of caliper bottom and seal fuel feed hole;
Cylinder is inflated, is mounted on the rack, piston rod is connect with the gas circuit bar;
The airtight instrument and the caliper inner air path connection;
Hi-pot test:Apply the test pressure of (500 ± 50) KPa to air-channel system, cut-out pressure source keeps 5s, records in 30s Pressure drop.
2. brake callipers voltage test method as described in claim 1, which is characterized in that also have clamping mechanism, the card Tight mechanism has clamping cylinder and tiltedly carves, and the clamping cylinder is mounted on the rack;It is described tiltedly to carve and the clamping cylinder Piston rod connection, the upper surface tiltedly carved be inclined-plane, support the positioning board of clamp bottom be equipped with tiltedly carved with described Compatible sliding block, the lower end surface of the sliding block are inclined-plane.
3. brake callipers voltage test method as claimed in claim 2, which is characterized in that be additionally provided with guiding on the pressure plate Bar, the guide rod pass through the mounting rack and can slide on mounting rack.
4. brake callipers voltage test method as claimed in claim 3, which is characterized in that the mounting base is equipped with guide rail, The pressing plate is equipped with sliding block compatible with the guide rail.
5. brake callipers voltage test method as claimed in claim 4, which is characterized in that further include cylinder briquetting, the gas Cylinder briquetting is placed on the pressing plate, and the pressure head can be contacted with the cylinder briquetting;The piston rod of the pressing tongs body cylinder It can slide across the cylinder briquetting and in cylinder briquetting.
6. brake callipers voltage test method as claimed in claim 5, which is characterized in that be additionally provided with limit in the mounting base Frame, the pressing plate pass through the position-limited rack;The piston rod of the pressing tongs body cylinder passes through the upper end of the position-limited rack;The limit Frame limits the position of the cylinder briquetting.
CN201811034629.2A 2018-09-06 2018-09-06 High-voltage test method for brake calipers Active CN108918133B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811034629.2A CN108918133B (en) 2018-09-06 2018-09-06 High-voltage test method for brake calipers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811034629.2A CN108918133B (en) 2018-09-06 2018-09-06 High-voltage test method for brake calipers

Publications (2)

Publication Number Publication Date
CN108918133A true CN108918133A (en) 2018-11-30
CN108918133B CN108918133B (en) 2020-06-09

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004212080A (en) * 2002-12-27 2004-07-29 Sumitomo Bakelite Co Ltd Fatigue strength testing device and fatigue strength test method for brake piston made of resin
CN103994860A (en) * 2014-01-17 2014-08-20 中国计量学院 Device and method for detecting sealing performance of brake caliper
CN104406744A (en) * 2014-12-13 2015-03-11 芜湖哈特机器人产业技术研究院有限公司 Detecting tooling for vacuum and high-pressure leakproofness of brake caliper
CN206740317U (en) * 2017-03-09 2017-12-12 浙江亚太机电股份有限公司 Automobile front brake clamps dynamic air tightness detecting device
CN108340155A (en) * 2018-02-08 2018-07-31 杭州晟泉智能控制有限公司 Preceding clamp assembly system and its method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004212080A (en) * 2002-12-27 2004-07-29 Sumitomo Bakelite Co Ltd Fatigue strength testing device and fatigue strength test method for brake piston made of resin
CN103994860A (en) * 2014-01-17 2014-08-20 中国计量学院 Device and method for detecting sealing performance of brake caliper
CN104406744A (en) * 2014-12-13 2015-03-11 芜湖哈特机器人产业技术研究院有限公司 Detecting tooling for vacuum and high-pressure leakproofness of brake caliper
CN206740317U (en) * 2017-03-09 2017-12-12 浙江亚太机电股份有限公司 Automobile front brake clamps dynamic air tightness detecting device
CN108340155A (en) * 2018-02-08 2018-07-31 杭州晟泉智能控制有限公司 Preceding clamp assembly system and its method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
杨莉玲: "盘式制动器低压气密性测试系统的研究", 《检测 测量》 *

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Address after: Room 501, No. 85, Xiaguang Dongli, Haicang District, Xiamen City, Fujian Province

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Address before: 241009 Anhui Hengshan Road economic and Technological Development Zone, Hengshan Road, Wuhu 35 hatching building A610 35

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Address after: 312000 No.109, Genta West Road, Taozhu street, Zhuji City, Shaoxing City, Zhejiang Province

Applicant after: Zhuji Qingchen Science and Technology Service Co.,Ltd.

Address before: Room 501, No. 85, Xiaguang Dongli, Haicang District, Xiamen City, Fujian Province

Applicant before: Xiamen reliable intellectual property service Co.,Ltd.

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Denomination of invention: A high pressure test method for brake caliper

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Granted publication date: 20200609

Pledgee: Taozhu sub branch of Zhejiang Zhuji Rural Commercial Bank Co.,Ltd.

Pledgor: Zhuji Qingchen Science and Technology Service Co.,Ltd.

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