CN108915169B - Color steel tile roof provided with photovoltaic module and manufacturing method and manufacturing device thereof - Google Patents

Color steel tile roof provided with photovoltaic module and manufacturing method and manufacturing device thereof Download PDF

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Publication number
CN108915169B
CN108915169B CN201810779287.0A CN201810779287A CN108915169B CN 108915169 B CN108915169 B CN 108915169B CN 201810779287 A CN201810779287 A CN 201810779287A CN 108915169 B CN108915169 B CN 108915169B
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China
Prior art keywords
glue
color steel
photovoltaic module
plate
space
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CN108915169A (en
Inventor
俞丰
郑玲
俞洪灿
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Hangzhou Jingu New Energy Development Co ltd
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Hangzhou Jingu New Energy Development Co ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • H02S20/25Roof tile elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention relates to a color steel tile roof provided with a photovoltaic assembly, which comprises a roof frame, color steel tiles, the photovoltaic assembly and a photovoltaic assembly connecting structure, wherein the color steel tiles comprise a plurality of main bodies and raised lines which are arranged at intervals, each raised line comprises a top wall and two inclined side walls, the upper ends of the two inclined side walls are connected with the two ends of the bottom wall, the lower ends of the inclined side walls are connected with the two adjacent main bodies, the photovoltaic assembly connecting structure comprises a supporting seat and a pressing block, the supporting seat comprises a top plate, a bottom plate and two inclined supporting plates, the bottom plate is connected with the top plate through a connecting frame, the upper ends of the two inclined supporting plates are respectively connected with the two ends of the bottom plate, the two inclined supporting plates and the bottom plate form supporting grooves, the supporting grooves are sleeved on the. The invention provides a color steel tile roof provided with a photovoltaic module, which does not need to be punched for mounting the photovoltaic module, and solves the problem that the photovoltaic module is easy to leak water when being mounted in a mode of sealing by glue after being punched and mounted.

Description

Color steel tile roof provided with photovoltaic module and manufacturing method and manufacturing device thereof
Technical Field
The invention relates to the technical field of photovoltaic power generation, in particular to a color steel tile roof with a photovoltaic module and a manufacturing method and a manufacturing device thereof.
Background
In order to make full use of space and solar energy, a photovoltaic module is often installed on the roof of the color steel tile to generate electricity. The existing method for installing the photovoltaic module on the color steel tile roof is to support the photovoltaic module on the roof through an installation support, and the installation mode of the installation support is as follows: the color steel tile is punched and fixed through the self-tapping screw, and then the place where the color steel tile reaches is glued and sealed. After the method is used for many years, water leakage may occur in the punching place, and the punching quantity is large, so that the checking is difficult; if water leakage occurs on the roof, the reason of the water leakage is difficult to identify: whether the problem caused by the perforation of the photovoltaic support can bring disputes to factory building owners and power station construction parties (namely, the party for installing the photovoltaic components) for roof water leakage responsibility identification.
Disclosure of Invention
The invention provides a color steel tile roof provided with a photovoltaic module, which does not need to be punched for mounting the photovoltaic module, and solves the problem that the photovoltaic module is easy to leak water when being mounted in a mode of sealing by glue after being punched and mounted.
The technical problem is solved by the following technical scheme: a color steel tile roof with photovoltaic modules comprises a roof frame, color steel tiles connected to the roof frame and photovoltaic modules arranged on the color steel tiles, it is characterized by also comprising a photovoltaic module connecting structure, the color steel tile comprises a plurality of main body parts and raised lines which are arranged at intervals, the convex strip comprises a top wall and two inclined side walls, the upper ends of the two inclined side walls are connected with the two ends of the bottom wall, the lower ends of the inclined side walls are connected with the two adjacent main body parts, the photovoltaic module connecting structure comprises a supporting seat and a pressing block, the supporting seat comprises a top plate, a bottom plate and two inclined supporting plates, the bottom plate is connected with the top plate through a connecting frame, the upper ends of the two inclined supporting plates are respectively connected with the two ends of the bottom plate, the two inclined supporting plates and the bottom plate form supporting grooves, the supporting grooves are sleeved on the convex strips and are bonded with the convex strips through glue, and the pressing plates are connected with the top plate together to press the photovoltaic module on the top plate. Through set up the sand grip on various steel tile, supporting seat lift support groove cover is established and is then bonded on the sand grip, need not to punch and also can reliably fix. The water leakage phenomenon caused by punching can be avoided without punching. The photovoltaic module is pressed on the supporting block through the pressing block, and the photovoltaic module is convenient to mount and fix.
Preferably, the top plates are two, a clamping groove is formed between the two top plates, the connecting frame comprises two connecting plates which connect the two top plates with the bottom plate in a one-to-one correspondence mode, and the pressing plate is connected with the top plates through nuts which are matched and clamped in the clamping groove through bolts. The convenience when photovoltaic module is dismantled in the installation has further been improved.
Preferably, the connecting frame further comprises a reinforcing plate for connecting the two top plates together. When the photovoltaic module receives the force along the direction perpendicular to the top plate, the force is still accepted by the two connecting plates, so that the phenomenon of bending and damaging the connecting plates can be effectively avoided.
Preferably, the two top plates are distributed in the same direction as the two inclined support plates. The supporting seat can be made into a profile structure so as to improve the convenience in manufacturing.
Preferably, the inclined support plate is further provided with a glue inlet hole opening guide pit, and the glue inlet hole opening guide pit penetrates through the inclined support plate to form a glue inlet hole. The convenience when opening by the nail head or the drill can be improved.
Preferably, the inclined support plate is provided with a skirt edge bent towards the protruding strip, the outer surface of the inclined side wall is provided with a groove for accommodating a free section of the skirt edge, the inner surface of the inclined side wall is provided with a protrusion formed when the groove is formed, a glue filling space is defined among the inclined support, the inclined side wall and the skirt edge, and the glue filling space is filled with glue to bond the support groove and the protruding strip together. The adhesive layer can be controlled within a required range through reliability and convenience in fixing.
Preferably, the end face of the free degree end of the skirt is an arc face. The skirt edge can be prevented from penetrating into the inclined side wall, and the groove for accommodating the skirt edge formed on the inclined side wall is formed by bending and recessing instead of embedding the skirt edge into the inclined side wall, so that the groove can be formed, the support seat part is easy to slide, and the structural strength of the inclined side wall can be improved due to the formation of the groove.
The invention also provides a manufacturing device of the color steel tile roof provided with the photovoltaic module, which is used for bonding the supporting seat and the color steel tile together, and the specific technical scheme is as follows: the utility model provides an establish making devices on photovoltaic module's various steel tile roof, includes that storage packing element, play gluey steel pipe, sealed swing joint are at the piston and two extrusion swash plates that can put on two bearing diagonal boards with the one-to-one ground that store up in the packing element, the piston will storage packing element is cut apart into and is stored up gluey space and gas storage space, the middle part of storing up gluey steel pipe with store up gluey space intercommunication, the extrusion swash plate is equipped with the connecting rod, two of storing up gluey steel pipe are equipped with the elbow, are located the elbow subtend setting at play gluey steel pipe both ends, and the connecting rod one-to-one ground sliding seal of two extrusion swash plates is in two elbows, the extrusion swash plate be equipped with the play jiao kou of elbow intercommunication, it has the pin. Can realize the rubberizing promptly, can punch and form the recess on oblique lateral wall and prevent that the inclined support board from wearing to establish to slide on the inclined support board from top to bottom in addition, tear the power of glue film when reducing the use.
The air storage tank is communicated with the air storage space through an air pipe, and a valve is arranged on the air pipe. The convenience is good when in use.
The invention also provides a manufacturing method of the color steel tile house with the photovoltaic module, which is characterized in that,
A. fixing the color steel tiles on a roof truss, specifically, connecting the color steel tiles on the roof truss by threading the color steel tiles through bolts, and sealing holes through which the bolts pass on the color steel tiles by glue;
B. bond the supporting seat on the sand grip on various steel tile, specific bonding process is:
b1, sleeving the supporting groove on the convex strip,
b2, horizontally placing the two extrusion inclined plates on the two inclined support plates in a one-to-one correspondence manner, and inserting the nail heads into the tapping guide pits of the glue inlet holes;
b3, inflating the air storage space to drive the piston to move towards the glue outlet space so as to increase the pressure of the glue and drive the extrusion inclined plate and the nail head to move towards the inclined support plate, wherein the extrusion inclined plate moves towards the inclined support plate so as to extrude the inclined support plate to form a groove on the outer surface of the inclined side wall and a protrusion on the inner surface, and the nail head moves towards the inclined support plate so as to puncture a glue inlet hole opening guide pit and form a glue inlet hole on the inclined support plate;
b4, filling the space with glue through the glue inlet hole, and stopping inflating the gas storage space when the glue amount in the glue filling space meets the requirement;
C. the photovoltaic module is pressed on the supporting seat through the pressing block, and the pressing block is connected with the supporting seat through the bolt matched with the nut.
The invention has the following advantages: the color steel tiles are fixed in a bonding mode, so that the color steel tiles are not required to be punched, and the water leakage phenomenon caused by the photovoltaic module is avoided; the fixation is reliable; when gluing, the glue inlet holes can be synchronously formed and the inclined support plate and the inclined side wall can be reliably connected together.
Drawings
Fig. 1 is a schematic diagram of a first embodiment.
FIG. 2 is a diagram illustrating a second embodiment.
Fig. 3 is a schematic view of the third embodiment when the third embodiment is installed.
In the figure: the air-tight roof comprises a roof frame 1, color steel tiles 2, a main body part 21, a convex strip 22, a top wall 221, inclined side walls 222, a groove 2221, a protrusion 2223, a glue filling space 23, a glue layer 24, a support seat 31, a top plate 311, a connecting frame 312, a connecting plate 3121, a reinforcing plate 3122, a bottom plate 313, an inclined support plate 314, a glue inlet hole opening guide pit 3141, a skirt 3142, a free end face 31421 of the skirt, a clamping groove 315, a pressing block 32, a pressing plate 321, a traction plate 322, a suspension plate 323, a connecting assembly 33, a bolt 331, a nut 332, a photovoltaic module 4, a wind shield 41, an air pump 5, an air storage tank 51, an air pipe 52, a valve 53, a glue storage cylinder 6, a piston 61, a glue storage space 62, an air storage space 63, a glue storage steel pipe 7, an elbow 71, an extrusion inclined plate.
Detailed Description
The invention is further described with reference to the following figures and examples.
First embodiment, referring to fig. 1, a color steel tile roof provided with a photovoltaic module includes a roof truss 1, color steel tiles 2, a photovoltaic module connecting structure and a photovoltaic module 4.
The color steel tile is fixed on the roof frame. The color steel tile 2 comprises a plurality of main body parts 21 and convex strips 22 which are arranged at intervals. The rib includes a top wall 221 and two inclined side walls 222 connected at their upper ends to the bottom wall. The lower end of the oblique side wall is connected with the two adjacent main body parts. The two inclined side walls are distributed in a splayed shape.
The photovoltaic module connecting structure comprises a supporting seat 31, a pressing block 32 and a connecting module 33. The supporting seat is of a profile structure. The supporting base comprises a top plate 311, a bottom plate 313 connected with the top plate through a connecting frame 312, and two inclined supporting plates 314 with the upper ends respectively connected with the two ends of the bottom plate. The two inclined supporting plates are distributed in a splayed shape. The two inclined supporting plates and the bottom plate form a supporting groove. The support grooves are sleeved on the raised lines and are bonded with the raised lines through a glue layer 24 formed by glue. The connecting frame comprises two connecting plates 3121 and a reinforcing plate 3122. The top plate has two. A slot 315 is formed between the two top plates. The two top plates are connected to the bottom plate 313 by a connecting plate. The two top plates are also connected together through a reinforcing plate. The reinforcing plate is positioned in a space enclosed by the two connecting plates, the bottom plate and the top plate. The briquetting passes through coupling assembling 33 and connects on the supporting seat. The briquetting is on the roof that photovoltaic module 4 pressed. The pressing block 32 includes a pressing plate 321, a drawing plate 322, and a hanging plate 323. The pressing plate 321, the traction plate 322 and the suspension plate 323 are connected together in a Z shape. The pressing plate presses on the photovoltaic module. The traction plate connects the suspension plate and the pressing plate together. The coupling assembly 33 includes a bolt 331 and a nut 332. The bolt is specifically a hexagon socket head cap screw. The nut is located between strengthening rib and the roof and blocks in the draw-in groove. The Li text ends of the bolts are connected together through nuts after shuttling the suspension plates. During assembly, the pressing plate is driven to press the photovoltaic module through rotating the bolt, so that the photovoltaic module is pressed on the top plate. The distribution directions of the two top plates are the same as those of the two inclined supporting plates. The two ends of each photovoltaic module 4 are respectively fixed with the color steel tiles through a photovoltaic module connecting structure.
The embodiment also provides a manufacturing method of the color steel tile house with the photovoltaic module,
A. fixing the color steel tiles on a roof truss, specifically, connecting the color steel tiles on the roof truss by threading the color steel tiles through bolts, and sealing holes through which the bolts pass on the color steel tiles by glue;
B. the supporting seat is bonded on the raised line on the color steel tile,
C. the photovoltaic module is pressed on the supporting seat through the pressing block, and the pressing block is connected with the supporting seat through the bolt matched with the nut.
The second embodiment is different from the first embodiment in that:
referring to fig. 2, one and only one of the two photovoltaic module connecting structures at both ends of the same photovoltaic module is provided with a light-transmitting wind deflector 41. The distribution directions of the two photovoltaic module connecting structures are parallel to the plane where the wind shield is located. The effect can utilize wind-force to make photovoltaic module's production moment of torsion to further improve and prevent the supporting seat to produce gliding effect on the sand grip.
The third embodiment is different from the second embodiment in that:
referring to fig. 3, the inclined support plate 314 is further provided with a glue inlet hole opening guide pit 3141. After the installation, the rubber inlet hole is formed by penetrating the guide pit through the inclined support plate. The inclined support plate is provided with a skirt 3142 bent toward the protruding strip. The outer surface of the sloped side wall is provided with a groove 2221 for receiving the free end of the skirt. The inner surface of the inclined sidewall is provided with a projection 2223 formed when the groove is formed. Glue filling space 23 is enclosed among the inclined support, the inclined side wall and the skirt. The glue filling space is filled with glue to bond the support grooves and the convex strips together. The free end face 31421 of the skirt is a curved face.
This embodiment still provides a device for making color steel tile roof of establishing photovoltaic module, including air pump 5, gas holder 51, storage packing element 6, play gluey steel pipe 7 and two extrusion swash plates 8 that can one-to-one ground plat placement on two inclined support plates. The outlet end of the air pump is connected with the air storage tank. The rubber storage cylinder is internally and movably connected with a piston 61 in a sealing way. The piston divides the glue storage cylinder into a glue storage space 62 and a gas storage space 63. The outlet of the air reservoir is connected to the air reservoir space via an air tube 52. The air pipe is provided with a valve 53. The middle part of the glue storage steel pipe is communicated with the glue storage space. The two ends of the glue storage steel pipe 7 are provided with elbows 71. The elbows at the two ends of the glue outlet steel pipe are arranged oppositely. The swash plate 8 is provided with a connecting rod 81. The connecting rods of the two extrusion inclined plates are in one-to-one sliding seal in the two elbows. The extrusion sloping plate is provided with a glue outlet 82 communicated with the elbow. The glue outlet is connected with a nail head 83 in a sealing and sliding way.
This embodiment still provides in the manufacturing method who establishes photovoltaic module's various steel tile room with the concrete bonding process on the sand grip of supporting seat bonding on various steel tile:
b1, sleeving the supporting groove on the convex strip,
b2, horizontally placing the two extrusion inclined plates 8 on the two inclined support plates 314 in a one-to-one correspondence manner, and inserting the nail heads into the glue inlet hole opening hole guide pits 3141;
b3, inflating the air storage tank by the air pump to maintain the air pressure in the air storage tank within a set range, opening the valve to enable the air in the air storage tank to flow to the air storage space 63 for inflation so as to drive the piston 61 to move towards the glue outlet space 62 to enable the pressure of glue in the glue storage tank and the glue outlet steel pipe to rise, enabling the pressure of the glue to rise to drive the extrusion inclined plate 8 and the nail head 83 to move towards the inclined support plate, enabling the skirt plate to form a groove on the outer surface of the inclined side wall and a protrusion on the inner surface as a result of the extrusion inclined plate moving towards the inclined support plate, and enabling the nail head to move towards the inclined support plate to be in a structure of puncturing a glue inlet hole opening guide pit and forming a glue inlet hole on the inclined support;
and B4, filling the space 23 with glue through the glue inlet hole, and closing the valve 53 when the air storage space is stopped to be inflated after the glue amount in the glue filling space meets the requirement.

Claims (3)

1. The utility model provides an establish making devices on photovoltaic module's various steel tile roof, its characterized in that, including storing up the packing element, going out gluey steel pipe, sealed swing joint piston and two can the one-to-one ground in storing up the packing element put the extrusion swash plate on two bearing diagonal boards, the piston will it splits into to store up the packing element and glues space and gas storage space, the middle part of storing up gluey steel pipe together store up gluey space intercommunication, the extrusion swash plate is equipped with the connecting rod, two of storing up gluey steel pipe are equipped with the elbow, are located the elbow subtend setting at play gluey steel pipe both ends, and the connecting rod one-to-one ground sliding seal of two extrusion swash plates is in two elbows, the extrusion swash plate be equipped with the play jiao kou of elbow intercommunication, it has the pin fin to go out jiao.
2. The device for manufacturing a color steel tile roof with a photovoltaic module according to claim 1, further comprising an air pump and an air storage tank connected with an outlet end of the air pump, wherein the air storage tank is communicated with the air storage space through an air pipe, and a valve is arranged on the air pipe.
3. A manufacturing method of a color steel tile house provided with photovoltaic modules is characterized in that,
A. fixing the color steel tiles on a roof truss, specifically, connecting the color steel tiles on the roof truss by threading the color steel tiles through bolts, and sealing holes through which the bolts pass on the color steel tiles by glue;
B. bond the supporting seat on the sand grip on various steel tile, specific bonding process is:
b1, sleeving the supporting groove on the convex strip,
b2, horizontally placing the two extrusion inclined plates on the two inclined support plates in a one-to-one correspondence manner, and inserting the nail heads into the tapping guide pits of the glue inlet holes;
b3, inflating the air storage space to drive the piston to move towards the glue outlet space so as to increase the pressure of the glue and drive the extrusion inclined plate and the nail head to move towards the inclined support plate, wherein the extrusion inclined plate moves towards the inclined support plate so as to extrude the inclined support plate to form a groove on the outer surface of the inclined side wall and a protrusion on the inner surface of the inclined side wall, and the nail head moves towards the inclined support plate so as to puncture a glue inlet hole opening guide pit and form a glue inlet hole on the inclined support plate;
b4, filling the space with glue through the glue inlet hole, and stopping inflating the gas storage space when the glue amount in the glue filling space meets the requirement;
C. the photovoltaic module is pressed on the supporting seat through the pressing block, and the pressing block is connected with the supporting seat through the bolt matched with the nut.
CN201810779287.0A 2018-07-16 2018-07-16 Color steel tile roof provided with photovoltaic module and manufacturing method and manufacturing device thereof Active CN108915169B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108915170B (en) * 2018-07-16 2020-09-01 杭州金固新能源开发有限公司 Photovoltaic module color steel tile connecting structure and assembling method and tool thereof
CN110890861A (en) * 2019-12-05 2020-03-17 徐州融创达电子科技有限公司 Photovoltaic mounting bracket on various steel tile roof
FR3110790B1 (en) * 2020-05-20 2022-04-15 Solarsit France Support for photovoltaic panel frame, assembly, installation and mounting method thereof

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