CN108910185A - A kind of precompressed vanning processing technology of filiform tobacco - Google Patents

A kind of precompressed vanning processing technology of filiform tobacco Download PDF

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Publication number
CN108910185A
CN108910185A CN201810816700.6A CN201810816700A CN108910185A CN 108910185 A CN108910185 A CN 108910185A CN 201810816700 A CN201810816700 A CN 201810816700A CN 108910185 A CN108910185 A CN 108910185A
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China
Prior art keywords
precompressed
warehouse
smoke box
tobacco
stone
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Application number
CN201810816700.6A
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Chinese (zh)
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CN108910185B (en
Inventor
顾亮
孙觅
宋伟民
冯银龙
赵振伟
李春光
刘欢
熊安言
纪晓楠
李慧君
许玉江
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China Tobacco Henan Industrial Co Ltd
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China Tobacco Henan Industrial Co Ltd
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Priority to CN201810816700.6A priority Critical patent/CN108910185B/en
Publication of CN108910185A publication Critical patent/CN108910185A/en
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Publication of CN108910185B publication Critical patent/CN108910185B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
    • B65B63/026—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles for compressing by feeding articles through a narrowing space
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/005—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by endless belts or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/16—Separating measured quantities from supply
    • B65B37/18—Separating measured quantities from supply by weighing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/04—Packaging single articles

Abstract

The invention discloses a kind of precompressed vanning processing technologys of Filamentous tobacco, by material it is temporary-smoke box overturning with dock-feeding is promoted-and make thinner the production procedure that the reciprocal stone-material precompressed-material vanning-smoke box of metering-is temporary and dispenses, it mentions and acts on behalf of traditional vertical vanning processing technology, the vanning uniformity and vanning density of tobacco in case can not only be improved, reduce transportation cost, and it is low to site requirements, reduce process equipment occupied area and plant designing requirement, equipment cost is reduced indirectly, filament broken rate can also be effectively reduced, suitable for pipe tobacco, expanded cut tobacco, sheet and shreds, the vanning of the tobaccos such as stem dispenses, have a wide range of application.

Description

A kind of precompressed vanning processing technology of filiform tobacco
Technical field
The present invention relates to material vanning technical field more particularly to a kind of precompressed vanning processing works of Filamentous tobacco Skill.
Background technique
In the process of cigarette tobacco, including beating leaf, Cased strips, reconstituted tobacco and the process for reproducing pipe tobacco In be required to tobacco carry out incasement operation, so as to the transhipment or storage of downstream.Currently, the vanning of tobacco adds Work process is all made of vertical packing method, i.e., upward, tobacco is fallen into case body feed tank case mouth from case mouth, due to for filling Often space is smaller for the body feed tank of load tobacco, and along with the condrapable nature of tobacco, therefore, tobacco is falling into case The accumulation that stands out easily is formed in middle position after interior, tobacco is cannot achieve in the intracorporal uniform distribution in storehouse, causes to case close Spend uniformity it is poor, meanwhile, tobacco using natural packing case, useful load is lower, considerably increase smoke box usage amount with Repository occupied area, and tobacco conevying efficiency is reduced, increase transportation cost.Although current beating and double roasting smoked sheet and Reconstituted tobacco link occurs in such a way that precompressed is packed into luggage case, i.e., after material accumulation certain altitude, is filled by compacting It sets and carries out a precompressed packing and binding, but since filling warehouse uses vertical design, pressure head must be promoted and be detached from debulking systems After can feed, compaction apparatus answers debulking systems range demands, and entire manufacturing procedure height is more than 20 meters or more, and system is huge, It is more demanding to plant designing, equipment cost is considerably increased, and pipe tobacco filament broken rate is high, significant wastage is generated to material.
Summary of the invention
The object of the present invention is to provide a kind of precompressed vanning processing technologys of Filamentous tobacco, can be improved tobacco in case The vanning uniformity of material and vanning density, reduce transportation cost, and low to site requirements, reduce process equipment occupied area and Plant designing requirement, reduces equipment cost, the vanning suitable for tobaccos such as pipe tobacco, expanded cut tobacco, sheet and shreds, stems indirectly Dispatching, has a wide range of application.
The technical solution adopted by the present invention is：
A kind of precompressed vanning processing technology of filiform tobacco, includes the following steps：
(1) material is temporary：Filamentous tobacco to be cased is temporarily stored into storage cabinet, tobacco moisture content be 11%~ 13%；
(2) smoke box overturns and docks：Empty smoke box enters smoke box turnover device through delivery track and overturns 60 °~90 °, makes sky cigarette Box opening is docked to quasi-prepressing warehouse door and with precompressed warehouse；
(3) feeding is promoted：It is temporarily stored into the tobacco of storage cabinet, carries out promotion feeding, feeding through feeding bin and climbing belt Storehouse and climbing belt width 90mm-1200mm, it is consistent with tobacco shred box width；
(4) it makes thinner metering：Material enters photoelectrometer buret after climbing belt is promoted, and then falls to electronic scale conveying skin Band carries out weighing balance weight, and photoelectric tube width 90mm-1200mm, discharge open height 100mm-300mm；
(5) reciprocal stone：Material after electronic scale measures drops down on the stone conveyer belt of lower section via conveyor belt, stone Conveyer belt rotates clockwise or counterclockwise and whole left and right alternating translational, material drop down onto lower section precompressed by stone conveyer belt Reciprocal stone is carried out in warehouse, the warehouse lid and precompressed warehouse upper surface above precompressed warehouse are in 95 ° to 135 ° angles；Stone conveying Bandwidth 100mm-1300mm；
(6) material precompressed：After height of materials reaches predetermined weight in precompressed warehouse, precompressed warehouse warehouse lid is closed up, precompressed storehouse Intracorporal pressing plate is mobile and is cigarette block by material precompressed；
(7) material is cased：Precompressed warehouse door is opened, and cigarette block is released by precompressed warehouse door and enters empty smoke box, cigarette block Smoke box pushes away precompressed warehouse and installs case lid additional after into smoke box；
(8) smoke box is temporary and dispenses：Smoke box is overturn to case mouth upward, then via transfer device be transported to storage warehouse into Row keeps in or is transported to carriage of heat preservation and dispensed, and storage warehouse, storage cabinet, the temperature and humidity conditions of carriage of heat preservation are identical.
Further, Filamentous tobacco passes through and enters storage cabinet, Filamentous tobacco via upstream stone equipment in the step (1) Material enters storage cabinet mode using reciprocal charging pattern.
Further, the storage cabinet temporary storage time≤72h keeps in 20 DEG C -30 DEG C of environment temperature, ambient humidity 50%- 70%.
Further, in the step (2), the process that empty smoke box is docked with precompressed warehouse is as follows：
2a：Empty smoke box overturns the Hatch Opening to case mouth to quasi-prepressing warehouse；Open storehouse is set as on the right side of the precompressed warehouse Mouthful, baffle is hinged on Hatch Opening, and the outer diameter of Hatch Opening is less than or equal to smoke box case mouth internal diameter；
2b：Smoke box is close to precompressed warehouse, until precompressed warehouse Hatch Opening is embedded in smoke box case mouth 15cm to 20cm.
Further, the pressing plate to horizontally slip is provided in the precompressed warehouse, when carrying out reciprocal stone in precompressed warehouse, Pressing plate is located at the precompressed warehouse leftmost side；The process of material precompressed is as follows in the step (6)：
6a：After reaching preset weight via the material that electronic scale conveyer belt drops down onto precompressed warehouse, feeding bin stops feeding；
6b：Precompressed warehouse warehouse lid is closed；
6c：Pressing plate moves right, and material is cigarette block by precompressed under the extruding of pressing plate and Hatch Opening baffle.
Further, in the step (7), material binning process is as follows：
7a：Baffle outwardly opens, and is close to empty cabinet wall；
7b：Pressing plate moves right, and cigarette block is pushed into smoke box by precompressed warehouse；
7c：When pressing plate enters smoke box 10cm, pressing plate, which is moved to the left, to be resetted, meanwhile, smoke box moves right, until smoke box Push away precompressed warehouse.
The invention has the advantages that：
(1) by using the mode of the reciprocating stone into precompressed warehouse, material is efficiently solved in precompressed warehouse case Portion emits the problem of heap, ensure that the uniformity of Filamentous tobacco stone in smoke box, and the blocking mode cased again of first precompressed Tobacco density in smoke box is improved, so that smoke box vanning density is improved 1.5 times to 2 times, improves efficiency of loading, reduce and match Send transportation cost, meanwhile, no longer there is upper lower leaf in delivery process in the material after precompressed, delivery process broken rate also into One step reduces；
(2) by setting 95 ° with precompressed warehouse upper surface for the warehouse lid above precompressed warehouse when carrying out reciprocal stone It to 135 ° of angles, is scattered in outer when preventing pipe tobacco from falling, pipe tobacco waste is effectively reduced, keeps production site clean and tidy, and protects indirectly The accuracy of tobacco density in smoke box is hindered；
It (3) is 20 DEG C -30 DEG C, ambient humidity 50%-70% by the temporary environment temperature of setting storage cabinet, and by storage warehouse The temperature and humidity conditions of library and carriage of heat preservation are set as identical as storage cabinet, under the premise of guaranteeing that pipe tobacco water content is qualified, effectively improve Pipe tobacco toughness, and then improve the whole cut rate after vanning and reduce filament broken rate；
(4) by the way that open Hatch Opening will be set as on the right side of precompressed warehouse, baffle is hinged on Hatch Opening, and will be pre- by pressing plate Molded cigarette block is pushed to the packing method of horizontal smoke box by precompressed warehouse, and packaging system whole height is reduced to 4- by 20 meters 5 meters, solve in original vertical packing method that boxing apparatus is huge, device height is high, occupied space is big, demanding to workshop asks Topic, enables the invention to flexibly apply to different places.
Detailed description of the invention
Fig. 1 is flow chart of the invention.
Specific embodiment
For a better understanding of the present invention, technical scheme is described further with reference to the accompanying drawing.
As shown in Figure 1, the present invention includes the following steps：
(1) material is temporary：Filamentous tobacco to be cased is fitted into storage cabinet via upstream stone equipment and is kept in, silk Shape tobacco enters storage cabinet mode using reciprocal charging pattern, guarantees the uniformity of material density in storage cabinet；Tobacco contains Water rate is 11%~13%；Storage cabinet temporary storage time≤72h keeps in 20 DEG C -30 DEG C, ambient humidity 50%-70% of environment temperature, It under this storage environment, offers for sale after temporary 0.5h, detection moisture content of cut tobaccos is 12.5%, and pipe tobacco whole cut rate is 80.2%, filament broken rate It is 1.2%, effectively improves pipe tobacco qualification rate；
(2) smoke box overturns and docks：Empty smoke box enters smoke box turnover device through delivery track and overturns 60 °~90 °, makes sky cigarette Box opening is docked to quasi-prepressing warehouse door and with precompressed warehouse；Docking operation is as follows：
2a：Empty smoke box overturns the Hatch Opening to case mouth to quasi-prepressing warehouse；Open storehouse is set as on the right side of the precompressed warehouse Mouthful, baffle is hinged on Hatch Opening, and the outer diameter of Hatch Opening is less than or equal to smoke box case mouth internal diameter；
2b：Smoke box is close to precompressed warehouse, until precompressed warehouse Hatch Opening is embedded in smoke box case mouth 15cm to 20cm；
(3) feeding is promoted：It is temporarily stored into the tobacco of storage cabinet, carries out promotion feeding, feeding through feeding bin and climbing belt Storehouse and climbing belt width 90mm-1200mm, it is consistent with tobacco shred box width；
(4) it makes thinner metering：Material enters photoelectrometer buret after climbing belt is promoted, and then falls to electronic scale conveying skin Band carries out weighing balance weight, and photoelectric tube width 90mm-1200mm, discharge open height 100mm-300mm；
(5) reciprocal stone：Material after electronic scale measures drops down on the stone conveyer belt of lower section via conveyor belt, stone Conveyer belt rotates clockwise or counterclockwise and whole left and right alternating translational, material drop down onto lower section precompressed by stone conveyer belt Reciprocal stone is carried out in warehouse, the warehouse lid and precompressed warehouse upper surface above precompressed warehouse are in 95 ° to 135 ° angles；Stone conveying Bandwidth 100mm-1300mm；
(6) material precompressed：After height of materials reaches predetermined weight in precompressed warehouse, precompressed warehouse warehouse lid closes up and by precompressed The intracorporal material precompressed in storehouse is cigarette block；It is provided with the pressing plate to horizontally slip in precompressed warehouse, carries out reciprocal stone in precompressed warehouse When, pressing plate is located at the precompressed warehouse leftmost side, and the process of material precompressed is as follows：
6a：After reaching preset weight via the material that electronic scale conveyer belt drops down onto precompressed warehouse, feeding bin stops feeding；
6b：Precompressed warehouse warehouse lid is closed；
6c：Pressing plate moves right, and material is cigarette block by precompressed under the extruding of pressing plate and Hatch Opening baffle；
(7) material is cased：Precompressed warehouse door is opened, and cigarette block is released by precompressed warehouse door and enters empty smoke box, cigarette block Smoke box pushes away precompressed warehouse and installs case lid additional after into smoke box；Detailed process is as follows：
7a：Baffle outwardly opens, and is close to empty cabinet wall；
7b：Pressing plate moves right, and cigarette block is pushed into smoke box by precompressed warehouse；
7c：When pressing plate enters smoke box 10cm, pressing plate, which is moved to the left, to be resetted, meanwhile, smoke box moves right, until smoke box Push away precompressed warehouse；
(8) smoke box is temporary and dispenses：Smoke box is overturn to case mouth upward, then via transfer device be transported to storage warehouse into Row keeps in or is transported to carriage of heat preservation and dispensed, and storage warehouse, storage cabinet are identical as the temperature and humidity conditions of carriage of heat preservation.
It is as shown in table 1 with traditional vertical vanning tobacco quality comparing result after processing technology of the present invention：
The vanning tobacco quality comparison of table 1
1 measurement result of table, using vanning processing technology of the present invention, tobacco quality no significant difference before and after dispatching, It solves the problems, such as the layering of traditional vertical vanning and makes broken, be effectively reduced the filament broken rate in vanning and transportational process, improve product Quality, loads and conevying efficiency improves 77%.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that, still may be used To modify to technical solution documented by previous embodiment, or some or all of the technical features are equal Replacement, and these are modified or replaceed, the model for technical solution of the embodiment of the present invention that it does not separate the essence of the corresponding technical solution It encloses.

Claims (6)

  1. The processing technology 1. a kind of precompressed of filiform tobacco is cased, it is characterised in that：Include the following steps：
    （1）Material is temporary：Filamentous tobacco to be cased is temporarily stored into storage cabinet, and tobacco moisture content is 11%~13%；
    （2）Smoke box overturns and docks：Empty smoke box enters smoke box turnover device through delivery track and overturns 60 °~90 °, opens sky smoke box Mouth is docked to quasi-prepressing warehouse door and with precompressed warehouse；
    （3）Feeding is promoted：Be temporarily stored into the tobacco of storage cabinet, carry out promotion feeding through feeding bin and climbing belt, feeding bin and Climbing belt width 90 mm -1200mm, it is consistent with tobacco shred box width；
    （4）It makes thinner metering：Material enters photoelectrometer buret after climbing belt is promoted, then fall to electronic scale conveyor belt into Row metering weighing, 90 mm -1200mm of photoelectric tube width, discharge open height 100mm-300mm；
    （5）Reciprocal stone：Material after electronic scale measures drops down on the stone conveyer belt of lower section via conveyor belt, stone conveying Band rotates clockwise or counterclockwise and whole left and right alternating translational, and material drops down onto lower section precompressed warehouse by stone conveyer belt Interior to carry out reciprocal stone, warehouse lid and precompressed warehouse upper surface above precompressed warehouse are in 95 ° to 135 ° angles；Stone conveys bandwidth Spend 100mm-1300mm；
    （6）Material precompressed：After height of materials reaches predetermined weight in precompressed warehouse, precompressed warehouse warehouse lid is closed up, in precompressed warehouse Pressing plate it is mobile and be cigarette block by material precompressed；
    （7）Material vanning：Precompressed warehouse door is opened, and cigarette block is released by precompressed warehouse door and enters empty smoke box, and cigarette block enters Smoke box pushes away precompressed warehouse and installs case lid additional after smoke box；
    （8）Smoke box is temporary and dispenses：Smoke box is overturn to case mouth upward, is then transported to storage warehouse via transfer device and is carried out temporarily It deposits or is transported to carriage of heat preservation to be dispensed, storage warehouse, storage cabinet, the temperature and humidity conditions of carriage of heat preservation are identical.
  2. The processing technology 2. precompressed of filiform tobacco according to claim 1 is cased, it is characterised in that：The step （1）Middle filiform tobacco enters storage cabinet via upstream stone equipment, and Filamentous tobacco enters storage cabinet mode using reciprocal Charging pattern.
  3. The processing technology 3. precompressed of filiform tobacco according to claim 1 is cased, it is characterised in that：The storage cabinet is temporary ≤ 72h is deposited the time, 20 DEG C -30 DEG C of environment temperature, ambient humidity 50%-70% are kept in.
  4. The processing technology 4. precompressed of filiform tobacco according to claim 1 is cased, it is characterised in that：The step （2）In, the process that empty smoke box is docked with precompressed warehouse is as follows：
    2a：Empty smoke box overturns the Hatch Opening to case mouth to quasi-prepressing warehouse；Open Hatch Opening, storehouse are set as on the right side of the precompressed warehouse Baffle is hinged on mouthful, and the outer diameter of Hatch Opening is less than or equal to smoke box case mouth internal diameter；
    2b：Smoke box is close to precompressed warehouse, until precompressed warehouse Hatch Opening is embedded in smoke box case mouth 15cm to 20cm.
  5. The processing technology 5. precompressed of filiform tobacco according to claim 4 is cased, it is characterised in that：The precompressed storehouse It is provided with the pressing plate to horizontally slip in vivo, when carrying out reciprocal stone in precompressed warehouse, pressing plate is located at the precompressed warehouse leftmost side,；Institute State step（6）The process of middle material precompressed is as follows：
    6a：After reaching preset weight via the material that electronic scale conveyer belt drops down onto precompressed warehouse, feeding bin stops feeding；
    6b：Precompressed warehouse warehouse lid is closed；
    6c：Pressing plate moves right, and material is cigarette block by precompressed under the extruding of pressing plate and Hatch Opening baffle.
  6. The processing technology 6. precompressed of filiform tobacco according to claim 5 is cased, it is characterised in that：The step （7）In, material binning process is as follows：
    7a：Baffle outwardly opens, and is close to empty cabinet wall；
    7b：Pressing plate moves right, and cigarette block is pushed into smoke box by precompressed warehouse；
    7c：When pressing plate enters smoke box 10cm, pressing plate, which is moved to the left, to be resetted, meanwhile, smoke box moves right, until smoke box pushes away Precompressed warehouse.
CN201810816700.6A 2018-07-24 2018-07-24 Prepressing and boxing processing technology of filamentous tobacco material Active CN108910185B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112722363A (en) * 2020-12-29 2021-04-30 巩义市建设机械制造有限公司 Primary flue-cured tobacco leaf packaging operation method and application thereof
CN114013941A (en) * 2021-10-13 2022-02-08 云南昆船设计研究院有限公司 Automatic control method and system for uniform spreading
CN115005476A (en) * 2022-06-06 2022-09-06 河南省烟草公司许昌市公司 Automatic production method for integrating tobacco leaf purchasing and accurate loading into bale

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GB1472564A (en) * 1973-08-21 1977-05-04 Quester K Method of and apparatus for the removal of compressed bales of tobacco especially tobacco leaves from a vertically-operating baling press
SU1486152A1 (en) * 1987-06-16 1989-06-15 Moldavsk Nii Tabaka Apparatus for pressing tobacco into piles
CN102241338A (en) * 2011-06-17 2011-11-16 池州市双园茶业有限公司 Tea stacking device
CN107082193A (en) * 2017-05-24 2017-08-22 北京科技大学 Tobacco atmosphere intelligent regulating device and the tobacco storage device containing it
CN107758014A (en) * 2017-10-23 2018-03-06 云南昆船烟草设备有限公司 A kind of reconstituted tobacco precompressed baling equipment and packaging method
CN108248938A (en) * 2018-01-18 2018-07-06 湖州精恒机械有限公司 A kind of chain drive transmits baling equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1472564A (en) * 1973-08-21 1977-05-04 Quester K Method of and apparatus for the removal of compressed bales of tobacco especially tobacco leaves from a vertically-operating baling press
SU1486152A1 (en) * 1987-06-16 1989-06-15 Moldavsk Nii Tabaka Apparatus for pressing tobacco into piles
CN102241338A (en) * 2011-06-17 2011-11-16 池州市双园茶业有限公司 Tea stacking device
CN107082193A (en) * 2017-05-24 2017-08-22 北京科技大学 Tobacco atmosphere intelligent regulating device and the tobacco storage device containing it
CN107758014A (en) * 2017-10-23 2018-03-06 云南昆船烟草设备有限公司 A kind of reconstituted tobacco precompressed baling equipment and packaging method
CN108248938A (en) * 2018-01-18 2018-07-06 湖州精恒机械有限公司 A kind of chain drive transmits baling equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112722363A (en) * 2020-12-29 2021-04-30 巩义市建设机械制造有限公司 Primary flue-cured tobacco leaf packaging operation method and application thereof
CN114013941A (en) * 2021-10-13 2022-02-08 云南昆船设计研究院有限公司 Automatic control method and system for uniform spreading
CN114013941B (en) * 2021-10-13 2023-08-18 云南昆船设计研究院有限公司 Automatic control method and system for uniform spreading
CN115005476A (en) * 2022-06-06 2022-09-06 河南省烟草公司许昌市公司 Automatic production method for integrating tobacco leaf purchasing and accurate loading into bale

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