CN108909144B - Environment-friendly composite cloth production and processing device - Google Patents
Environment-friendly composite cloth production and processing device Download PDFInfo
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- CN108909144B CN108909144B CN201810651483.XA CN201810651483A CN108909144B CN 108909144 B CN108909144 B CN 108909144B CN 201810651483 A CN201810651483 A CN 201810651483A CN 108909144 B CN108909144 B CN 108909144B
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- leveling
- cloth
- fabric
- dust removal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1808—Handling of layers or the laminate characterised by the laying up of the layers
Abstract
The invention relates to an environment-friendly composite cloth production and processing device, which comprises: the device comprises a base cloth roller wound with base cloth, a fabric roller wound with fabric, a dust removal unit, a first leveling unit, a gluing unit, a second leveling unit, a compression roller unit and a material receiving roller; the base cloth is output by the base cloth roller, the fabric is output by the fabric roller, the dust removal unit is used for carrying out dust removal treatment on the base cloth and the fabric, after the dust removal treatment, the base cloth can horizontally enter the first leveling unit, and the fabric can vertically enter the second leveling unit. The environment-friendly composite cloth production and processing device provided by the invention is convenient to operate and high in automation degree, and the produced composite cloth is flat and smooth in surface and high in product quality.
Description
Technical Field
The invention relates to the field of cloth, in particular to an environment-friendly composite cloth production and processing device.
Background
The composite cloth is obtained by deep processing of traditional non-woven fabrics, and the performance of the composite cloth is greatly improved compared with that of the traditional cloth, so that the composite cloth is not only made of materials and patterns, but also made a little more obvious than that of the traditional cloth in practicability. In the production and processing process of the composite cloth, under the influence of a processing machine, creases are formed on the surfaces of the base cloth and the fabric, and if the base cloth and the fabric are directly compounded together without leveling treatment, the phenomenon of hollowing of the composite cloth is caused, and the quality of the composite cloth is influenced. In addition, receive the influence of processing environment, base member cloth and surface fabric surface also have the dust deposit, if do not remove dust in time, when the veneer is connected, base member cloth and surface fabric joint strength are relatively poor, and when using for a long time, separation takes place easily for base member cloth and surface fabric, and then influences the quality of compound cloth. Moreover, when glue is smeared on the base cloth, the glue tank bearing the glue is directly exposed in the air, and the glue is easy to generate chemical reaction with the air, so that the composite effect of the base cloth and the fabric is influenced.
The invention patent No. 201711245277.0 discloses a dust removing device for composite cloth, which adopts a mode of repeatedly beating the cloth to knock off dust from the cloth, and although the mode can play a dust removing effect, the technical problem of how to keep the composite cloth in a stretched state needs to be solved before beating.
The invention patent with the patent number of 201711340821X discloses a special automatic dust removal cloth rolling machine for cloth processing, and the device can be used for wrinkle removal of composite cloth. In the patent, a plurality of steam drying holes are formed in the surface of the steam drying roller, and in the cloth processing process, hot steam penetrates through the steam drying holes to be in contact with cloth and is matched with ironing of an electric heating plate, so that the technical effect of eliminating wrinkles on the surface of the cloth is achieved. The patent has the following technical problems: cloth is horizontal transport, lets in the vapor in the steam drying roller after, vapor can pass through steam drying hole effusion steam drying roller to upward movement leads to vapor can not fully contact with cloth, and subsequent wrinkle removal effect can't be ensured. In addition, the device can only be used for processing one piece of cloth once, and if two pieces of cloth need to be processed simultaneously, a machine needs to be additionally arranged, so that cost saving is not facilitated.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an environment-friendly composite cloth production and processing device, which adopts the following technical scheme:
the utility model provides a compound cloth production processingequipment of environment-friendly, the device includes: the device comprises a base cloth roller wound with base cloth, a fabric roller wound with fabric, a dust removal unit, a first leveling unit, a gluing unit, a second leveling unit, a compression roller unit and a material receiving roller;
the base cloth is output by the base cloth roller, the fabric is output by the fabric roller, the dust removal unit is used for carrying out dust removal treatment on the base cloth and the fabric, the base cloth can horizontally enter the first leveling unit after the dust removal treatment, and the fabric can vertically enter the second leveling unit;
the first leveling unit comprises a first base station and a first leveling mechanism, the first leveling mechanism is positioned above the first base station, the first leveling mechanism comprises a first leveling frame, the lower surface of the first leveling frame is a plane, and the first leveling frame can be driven by a driving mechanism to be close to or far away from the first base station;
the gluing unit is positioned on the discharging side of the first leveling unit and comprises a glue storage box, a fixed seat, a first connecting rod, a second connecting rod, a piston rod and a piston; the middle part of the first connecting rod is movably connected to the fixed seat, and the horizontal projection of one end of the first connecting rod is positioned in the horizontal projection range of the first leveling frame and on the movement stroke of the first leveling frame; the lower part of one end of the first connecting rod is connected with the fixed seat through a tension spring, the other end of the first connecting rod is movably connected with one end of the second connecting rod, the other end of the second connecting rod is movably connected with a piston rod, the piston rod is vertically connected to the glue storage box, the lower end of the piston rod is positioned in the glue storage box, the lower end of the piston rod is connected with a piston, the piston can seal a glue outlet at the lower part of the glue storage box, and a binder is contained in the glue storage box;
the second leveling unit comprises a second base station and a second leveling mechanism, the second leveling mechanism is positioned on one side, close to the first base station, of the second base station, the second leveling mechanism comprises a second leveling frame, the outer surface of one side, close to the second base station, of the second leveling frame is a plane, and the second leveling frame can be driven by a driving mechanism to be close to or far away from the second base station;
the compression roller unit comprises an upper compression roller and a lower compression roller which are arranged in an up-down position, and a pressing space for the substrate cloth and the fabric to horizontally pass through is formed between the upper compression roller and the lower compression roller;
and the base cloth and the fabric form a composite cloth under the action of a pressing roller unit, and the composite cloth is wound on the material receiving roller.
Preferably, the driving mechanism comprises a motor, a first screw and a second screw; a first screw hole matched with the first screw rod is vertically formed in the first leveling frame, the first screw rod penetrates through the first screw hole, and a first bevel gear is sleeved at the upper part of the first screw rod; a second bevel gear is sleeved on the periphery of a rotating shaft of the motor and meshed with the first bevel gear; a second screw hole matched with a second screw rod is horizontally formed in the second leveling frame, the second screw rod penetrates through the second screw hole, a third bevel gear is sleeved at one end, far away from the second leveling frame, of the second screw rod, and the third bevel gear is meshed with the first bevel gear.
Preferably, the dust removal unit comprises a box body, the box body is provided with a dust removal cavity positioned at the upper part of the box body and a steam cavity positioned at the lower part of the box body, the dust removal cavity and the steam cavity are separated by a partition plate, two openings for the base cloth and the fabric to pass through are formed in the partition plate in a penetrating manner, the dust removal cavity is provided with two cloth inlets for the base cloth and the fabric to enter respectively, three dust removal rollers are rotatably connected in the dust removal cavity, and two channels are formed between the three dust removal rollers; the steam cavity has a cloth outlet.
Preferably, the steam chamber is in communication with a steam generator; a first steam channel is arranged in the first base station, is communicated with the steam cavity through a pipeline and forms a first circulation loop; and a second steam channel is arranged in the second base station, and the second first steam channel is communicated with the steam cavity through a pipeline to form a second circulation loop.
Preferably, a serpentine radiating pipe is embedded in the first steam channel, and the inlet and the outlet of the radiating pipe are communicated with the steam cavity through pipelines; and a serpentine radiating pipe is embedded in the second steam channel, and the inlet and the outlet of the radiating pipe are communicated with the steam cavity through pipelines.
Preferably, the first leveling frame comprises an upper leveling plate and a lower leveling plate, the upper leveling plate and the lower leveling plate are connected through a first vertical rod, the upper leveling plate is provided with a first screw hole and at least two first guide holes in a penetrating manner, first guide rods penetrate through the first guide holes, and the lower ends of the first screw rods extend outwards to form flanges; the lower surface of the lower leveling plate is a plane; the first link is located on a travel path of the upper screed.
Preferably, the second leveling frame comprises a left leveling plate and a right leveling plate, the left leveling plate and the right leveling plate are connected through a second vertical rod, a second screw hole and at least two second guide holes are formed in the left flat plate in a penetrating mode, second guide rods penetrate through the second guide holes, and one end, close to the right leveling plate, of each second screw extends outwards to form a flange; the surface of the right leveling plate close to the second base station is a plane.
Preferably, the first connecting rod is provided with a buffer pad on the upper surface of one end close to the first leveling frame, the buffer pad is connected with the first connecting rod in a gluing mode, and the length direction of the buffer pad is consistent with the width direction of the first leveling frame.
Preferably, the piston is the round platform form, from top to bottom, the horizontal sectional area of piston reduces gradually, store up the shape of gluing the mouth of gluing the box with the shape matching of piston, position correspond, it is connected with the glue spreader to go out the rotation of mouth of gluing.
Preferably, the top of the dust removing cavity is provided with four dust removing ports, two of the dust removing ports are respectively positioned at two sides of one channel, and the other two dust removing ports are respectively positioned at two sides of the other channel; the dust removal port is communicated with the dust collection box through the fan, the dust collection box is provided with a gas outlet, and the gas outlet is clamped with a filter screen.
Compared with the prior art, the invention has the following implementation effects:
the dust removal unit can be used for simultaneously removing dust of the base cloth and the fabric, the residual quantity of impurities on the surfaces of the base cloth and the fabric is small, and the connection tightness during gluing of the subsequent base cloth and the fabric is improved.
First flattening unit and second flattening unit can carry out the flattening respectively to base member cloth and surface fabric and handle, and the base member cloth after the processing and the surface fabric surface are smooth level and smooth, and when compression roller unit extrusion was used, base member cloth and surface fabric can fully laminate together, and the compound cloth surface of producing does not have the fold, and the quality is secure.
First flattening unit and second flattening unit are driven by actuating mechanism and are moved, promptly: in the production and processing process, the driving mechanism drives the first leveling frame to move towards one side close to the first base station until the upper surface and the lower surface of the base cloth are respectively contacted with the first leveling frame and the first base station; the driving mechanism also drives the second flattening frame to move towards one side close to the second base station until two side faces of the fabric are respectively contacted with the second flattening frame and the second base station. The design that the first leveling frame and the second leveling frame can be driven to act simultaneously by only adopting one power source reduces the occupied area of equipment, reduces the production and manufacturing cost of the device and is beneficial to energy conservation.
In the downward movement process of the first leveling frame, the first leveling frame can also drive the piston rod to move upwards so as to expose the discharge port of the glue storage box, so that the binder can fall down from the discharge port and can be uniformly coated on the base cloth in the movement process of the base cloth. This mode need not the manual discharge gate that stores up gluey box department of opening of staff to go out in step in the flattening treatment process and glue, played the technical effect who simplifies staff's operating procedure, hoisting device degree of automation. In addition, because the discharge gate that stores up gluey box before the flattening is sealed by the piston, can prevent that non-production processing state (when shutting down) air from getting into to store up gluey box in, avoid because of air and binder take place chemical reaction because of long-time contact, the binder is difficult for solidifying, and the rubber coating process can be stably gone on for a long time.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of a portion of the first flattening unit and the second flattening unit in fig. 1.
Fig. 3 is a schematic view of the structure of the driving mechanism of the present invention.
Fig. 4 is a schematic view of the construction of the gluing unit according to the invention.
FIG. 5 is a line drawing of the vapor chamber, first pedestal and second pedestal of the present invention.
FIG. 6 is a schematic view showing the construction of a dust removing unit according to the present invention.
Fig. 7 is a view showing an arrangement of the dust removing rollers in the present invention.
1. A base cloth roller; 2. a third guide roller; 3. a motor; 4. a first leveling frame; 5. a first base station; 6. a second bevel gear; 7. a first bevel gear; 8. a third bevel gear; 9. a first screw; 10. a second screw; 11. a second leveling frame; 12. a second base station; 13. a fourth guide roller; 14. a fifth guide roller; 15. an upper compression roller; 16. a lower pressing roller; 17. a sixth guide roller, 18 and a material receiving roller; 19. a first link; 20. a second link; 21. a piston rod; 22. a spring; 23. a glue storage box; 24. a piston; 25. a surface material roller; 26. glue spreading roller; 27. a steam generator; 28. a dust removal cavity; 281. a dust removal port; 29. a dust removal roller; 30. a fan; 31. a dust collection box; 32. a first guide roller; 33. a second guide roller; 34. a steam chamber.
Detailed Description
The present invention will be described with reference to specific examples.
Referring to fig. 1 to 3, the device for producing and processing environment-friendly composite cloth provided by the invention comprises: the base cloth roll 1 is wound with base cloth, the fabric roll 25 is wound with fabric, the dust removal unit, the first leveling unit, the gluing unit, the second leveling unit, the compression roller unit and the material receiving roll 18.
The base cloth is output by the base cloth roller 1, the fabric is output by the fabric roller 25, the dust removal unit is used for carrying out dust removal treatment on the base cloth and the fabric, after the dust removal treatment, the base cloth can horizontally enter the first leveling unit, and the fabric can vertically enter the second leveling unit.
The first leveling unit comprises a first base station 5 and a first leveling mechanism, the first leveling mechanism is located above the first base station 5, the first leveling mechanism comprises a first leveling frame 4, the lower surface of the first leveling frame 4 is a plane, and the first leveling frame 4 can be driven by a driving mechanism to be close to or far away from the first base station 5.
Referring to fig. 1 and 4, the gluing unit is located at the discharge side of the first leveling unit, and the gluing unit includes a glue storage box 23, a fixed seat (not shown, fixed in position, and designed as a wall surface or a bracket as required), a first connecting rod 19, a second connecting rod 20, a piston rod 21, and a piston 24. The middle part of the first connecting rod 19 is movably connected to the fixed seat, and the horizontal projection of one end of the first connecting rod 19 is positioned in the horizontal projection range of the first leveling frame 4 and is positioned on the movement stroke of the first leveling frame 4. 19 one end lower part of first connecting rod pass through extension spring 22 with the fixing base is connected, 19 the other end of first connecting rod with 20 one end swing joint of second connecting rod, 20 the other end of second connecting rod and 21 swing joint of piston rod, 21 vertical ground of piston rod is connected on storing up gluey box 23, the lower extreme of piston rod 21 is located and stores up gluey box 23, the lower extreme of piston rod 21 is connected with piston 24, piston 24 can seal the play of storing up gluey box 23 lower part and glue the mouth, store up gluey box 23 in the splendid attire binder.
The second flattening unit comprises a second base station 12 and a second flattening mechanism, the second flattening mechanism is located the second base station 12 is close to one side of the first base station 5, the second flattening mechanism comprises a second flattening frame 11, the outer surface of one side of the second base station 12, close to the second flattening frame 11, is a plane, and the second flattening frame 11 can be driven by a driving mechanism to be close to or far away from the second base station 12.
The press roll unit comprises an upper press roll 15 and a lower press roll 16 which are arranged up and down, and a pressing space for the base fabric and the plus material to horizontally pass through is formed between the upper press roll 15 and the lower press roll 16.
The matrix fabric and the fabric form a composite fabric under the action of the pressing roll unit, and the composite fabric is wound on the material receiving roll 18.
Base member cloth and surface fabric in this scheme are current product, can choose by oneself as required and purchase, if: the base cloth can be made of terylene material, and the fabric can be made of high molecular breathable material (PTFE film). In order to improve the friction force between the base cloth and the table top, the bottom surface of the base cloth can be provided with anti-slip lines which are staggered transversely and longitudinally.
The working principle of the scheme is as follows:
the base cloth is output by the base cloth roller 1, the fabric is output by the fabric roller 25, and the base cloth and the fabric are respectively guided by the first guide roller 32 and the second guide roller 33 and respectively vertically enter the dust removal unit for dust removal treatment. After the dust removal process is completed, the base fabric and the fabric are guided by the third guide roll 2 and the fourth guide roll 13, respectively, and enter the first leveling unit and the second leveling unit horizontally and vertically, respectively. The driving mechanism drives the first leveling frame 4 and the second leveling frame 11 to be close to the first base station 5 and the second base station 12 respectively until the outer surface of the base fabric abuts against the first leveling frame 4 and the first base station 5 respectively, and the outer surface of the fabric abuts against the second leveling frame 11 and the second base station 12 respectively. During the downward movement of the first leveling frame 4, the first leveling frame 4 will be overlapped on one end of the first connecting rod 19 and drive the first connecting rod 19 to turn over relative to a fixed seat (not shown in the drawing). When the first connecting rod 19 is turned over, the first connecting rod 19 drives the piston rod 21 to move upwards relative to the glue storage box 23 through the second connecting rod 20 so as to expose the glue outlet of the glue storage box 23, and the adhesive in the glue storage box 23 can be coated on the base cloth through the glue outlet. The fabric guided by the fifth guide roll 14 and the base fabric subjected to the glue coating treatment are effectively bonded together in the press-fit unit to form a composite fabric. After being guided by the sixth guide roll 17, the composite fabric is wound up on the take-up roll 18.
The invention has the following technical effects:
the dust removal unit can be used for simultaneously removing dust of the base cloth and the fabric, the residual quantity of impurities on the surfaces of the base cloth and the fabric is small, and the connection tightness during gluing of the subsequent base cloth and the fabric is improved.
First flattening unit and second flattening unit can carry out the flattening respectively to base member cloth and surface fabric and handle, and the base member cloth after the processing and the surface fabric surface are smooth level and smooth, and when compression roller unit extrusion was used, base member cloth and surface fabric can fully laminate together, and the compound cloth surface of producing does not have the fold, and the quality is secure.
First flattening unit and second flattening unit are driven by actuating mechanism and are moved, promptly: in the production and processing process, the driving mechanism drives the first flattening frame 4 to move towards the side close to the first base table 5 until the upper surface and the lower surface of the base cloth are respectively contacted with the first flattening frame 4 and the first base table 5. The driving mechanism also drives the second leveling frame 11 to move towards the side close to the second base station 12 until the two side surfaces of the fabric are respectively contacted with the second leveling frame 11 and the second base station 12. The first leveling frame 4 and the second leveling frame 11 can be driven to move simultaneously by only one power source, so that the first leveling frame and the second leveling frame can move simultaneously, the occupied area of equipment is reduced while the working efficiency is improved, the production and manufacturing cost of the device is reduced, and the energy conservation is facilitated.
In the downward movement process of the first leveling frame 4, the first leveling frame 4 can also drive the piston rod 21 to move upward so as to expose the discharge port of the glue storage box 23, so that the binder can fall from the discharge port and can be uniformly coated on the base cloth in the movement process of the base cloth. This mode need not the manual discharge gate that stores up gluey box 23 department of staff to go out in step in the flattening treatment process and glue, played the technical effect who simplifies staff's operating procedure, hoisting device degree of automation. In addition, because the discharge gate that stores up gluey box 23 before the flattening is sealed by piston 24, can prevent that non-production processing state (when shutting down) air from getting into stores up gluey box 23 in, avoid because of air and binder take place chemical reaction because of long-time contact, the binder is difficult for solidifying, and the rubber coating process can be stably gone on for a long time.
Referring to fig. 2 or 3, as a modification to the above embodiment, the driving mechanism includes a motor 3, a first screw 9, and a second screw 10. A first screw hole matched with the first screw rod 9 is vertically formed in the first leveling frame 4, the first screw rod 9 penetrates through the first screw hole, and a first bevel gear 7 is sleeved on the upper portion of the first screw rod 9. The periphery of the rotating shaft of the motor 3 is sleeved with a second bevel gear 6, and the second bevel gear 6 is meshed with the first bevel gear 7. A second screw hole matched with the second screw rod 10 is horizontally formed in the second leveling frame 11, the second screw rod 10 penetrates through the second screw hole, a third bevel gear 8 is sleeved at one end, far away from the second leveling frame 11, of the second screw rod 10, and the third bevel gear 8 is meshed with the first bevel gear 7.
Before production and machining, a rotating shaft of the motor 3 drives the first screw rod 9 and the second screw rod 10 to rotate through the second bevel gear 6, the first bevel gear 7 and the third bevel gear 8, the first screw rod 9 rotates to enable the first leveling frame 4 to move up and down along the axial direction of the first leveling frame, and the second screw rod 10 rotates to enable the second leveling frame 11 to move horizontally along the axial direction of the second leveling frame, so that the first leveling frame 4 and the second leveling frame 11 can move simultaneously.
In some embodiments, the first leveling frame 4 includes an upper leveling plate and a lower leveling plate, the upper leveling plate and the lower leveling plate are connected by a first vertical rod, the upper leveling plate is provided with the first screw hole and at least two first guide holes, the first guide holes are provided with first guide rods, and the lower end of the first screw rod 9 extends outwards to form a flange. The lower surface of the lower screed is planar.
The upper leveling plate in this embodiment can be driven by the first screw 9 to move up and down, so that the lower leveling plate can be matched with the first base station 5 to level the base cloth. The first leveling frame 4 is structured by designing the structure of the first leveling frame 4, the material is saved, the power requirement on a driving device is reduced, and the energy conservation is facilitated. The flange provided at the lower end of the first screw 9 also prevents the upper leveling frame from being separated from the first screw 9 due to excessive displacement, so that the device can stably operate for a long time.
In some embodiments, the second leveling frame 11 includes a left leveling plate and a right leveling plate, the left leveling plate and the right leveling plate are connected by a second vertical rod, the left leveling plate is provided with the second screw hole and at least two second guide holes in a penetrating manner, a second guide rod is arranged in the second guide hole in a penetrating manner, and one end of the second screw rod 10, which is close to the right leveling plate, extends outwards to form a flange. The face of the right screed adjacent the second base 12 is planar.
The left screed in this embodiment can be driven by the second screw 10 to move and horizontally move, so that the right screed can be matched with the second base station 12 to level the fabric. The structure of the second leveling frame 11 is regular through the design of the structure of the second leveling frame 11, the material is saved, the power requirement on a driving device is reduced, and the energy conservation is facilitated. The flange provided at one end of the second screw 10 also prevents the second leveler 11 from being separated from the first screw 9 due to excessive displacement, so that the apparatus can be stably operated for a long period of time.
In some embodiments, a buffer pad is disposed on an upper surface of the first connecting rod 19 near one end of the first leveling frame 4, the buffer pad is connected to the first connecting rod 19 by gluing, and a length direction of the buffer pad is identical to a width direction of the first leveling frame 44.
The part of acting force from the first leveling frame 4 can be offset through the elastic deformation of the buffer cushion, the abrasion of the first leveling frame 4 and the first connecting rod 19 is reduced, the maintenance cost of the device is reduced, and the service life is prolonged.
Referring to fig. 1, 5, 6, and 7, in some embodiments, the dust removing unit includes a box body having a dust removing cavity 28 located at an upper portion of the box body and a steam cavity 34 located at a lower portion of the box body, the dust removing cavity 28 and the steam cavity 34 are separated by a partition plate, two openings for the substrate cloth and the fabric to pass through are opened on the partition plate in a penetrating manner, the dust removing cavity 28 has two cloth inlets for the substrate cloth and the fabric to enter, three dust removing rollers 29 are rotatably connected in the dust removing cavity 28, and two passages are formed between the three dust removing rollers 29. The steam chamber 34 has a cloth outlet.
After the base cloth and the fabric are respectively output by the base cloth and the fabric roller 25, the base cloth and the fabric vertically enter the dust removing cavity 28 and the steam cavity 34 in sequence. The three dust removing rollers 29 are matched in pairs, and the soft hairbrushes on the dust removing rollers 29 fully act on the base cloth and the fabric, so that dust and solid impurities on the outer surfaces of the base cloth and the fabric are effectively brushed away. The base cloth and the fabric after the dust removal treatment directly enter the steam cavity 34. The steam cavity 34 is filled with steam, the high-temperature steam continuously contacts the cloth to sterilize the cloth and soften the fiber tissue of the cloth, so that the cloth can be leveled and smooth after entering the leveling unit. Because the steam is dispersed in the steam cavity 34, the steam is not easy to diffuse outwards, the heat utilization rate is higher, and the energy-saving effect is achieved.
The steam chamber 34 communicates with the steam generator 27. A first steam channel is arranged in the first base station 5, and the first steam channel is communicated with the steam cavity 34 through a pipeline and forms a first circulation loop. A second steam channel is arranged in the second base station 12, and the second first steam channel is communicated with the steam cavity 34 through a pipeline and forms a second circulation loop.
The steam generator 27 is used for delivering high-temperature steam into the steam cavity 34, and the high-temperature steam can circulate between the steam cavity 34 and the first steam channel and between the steam cavity 34 and the second steam channel through a pipeline. In the high-temperature steam cycle process, high-temperature steam exchanges heat with first base station 5 and second base station 12, makes the working face temperature of first base station 5 and second base station 12 rise, and when base member cloth and surface fabric pass through first base station 5 and second base station 12 respectively, first base station 5 and second base station 12 can play the effect of the stoving of ironing to base member cloth and surface fabric respectively. In order to ensure sufficient drying of the base fabric and the facing material, the first base table 5 and the second base table 12 can be arranged to be longer, and it should be noted that the length direction of the first base table 5 and the second base table 12 should be consistent with the conveying direction of the corresponding fabric.
The cloth drying and sterilizing device has the advantages that the heat sources of the processes of sterilizing, leveling, drying and the like of the cloth are high-temperature steam, the high-temperature steam is effectively utilized through reasonable arrangement of the high-temperature steam transmission route, the design is ingenious, the energy-saving effect is achieved, and the purchase cost of the device is reduced.
In order to prevent the steam generator 27 from continuously delivering steam into the steam cavity 34 to cause burst in the steam cavity 34, and further cause production accidents, an air pressure sensor can be arranged in the steam cavity 34, and a pressure release valve is arranged at an air outlet of the steam cavity 34.
The water vapor can be liquefied into water after the machine is stopped, the water outlet valves are arranged at the bottoms of the steam cavity 34, the first base station 5 and the second base station 12, the water can be discharged in time through the water outlet valves after the machine is stopped every time, and the problem that the heat utilization rate is reduced due to the heat exchange between the water vapor and the water is avoided.
For realizing the abundant heat transfer of high temperature steam and first base station 5 and second base station 12 to the motion time of extension high temperature steam in first base station 5 and second base station 12, when the design, the snakelike cooling tube has been buried underground in the first steam passageway, cooling tube import and export all through the pipeline with steam chamber 34 intercommunication. A serpentine radiating pipe is embedded in the second steam channel, and the inlet and the outlet of the radiating pipe are communicated with the steam cavity 34 through pipelines.
In some embodiments, the piston 24 is in a circular truncated cone shape, from top to bottom, the horizontal sectional area of the piston 24 is gradually reduced, and the shape of the glue outlet of the glue storage box 23 matches with the shape and the position of the piston 24. In order to realize uniform gluing of the base cloth, a glue spreading roller 26 is rotatably connected at the glue outlet.
The dust removing roller 29 can cooperatively remove dust on the surface of the cloth and prevent the dust from dispersing in the dust removing cavity 28, and in design, the top of the dust removing cavity 28 is provided with four dust removing openings 281, two dust removing openings 281 are respectively positioned at two sides of one channel, and the other two dust removing openings 281 are respectively positioned at two sides of the other channel; the dust removal port 281 is communicated with the dust collection box 31 through the fan 30, and the dust collection box 31 is provided with a gas outlet, and a filter screen is clamped at the gas outlet.
Because the dust removal port is designed close to the channel formed by the dust removal roller 28, in the dust removal process, dust can be directly conveyed into the dust collection box 31 by the fan through a pipeline without dispersion and deposition in the dust removal cavity 28, and the dust removal effect on the cloth can be effectively ensured.
It should be noted that the above pipes are all connected with valves.
In conclusion, the environment-friendly composite cloth production and processing device provided by the invention is convenient to operate, high in automation degree, and high in product quality, and the surface of the produced composite cloth is flat and smooth.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a compound cloth production processingequipment of environment-friendly, its characterized in that, the device includes: the device comprises a base cloth roller wound with base cloth, a fabric roller wound with fabric, a dust removal unit, a first leveling unit, a gluing unit, a second leveling unit, a compression roller unit and a material receiving roller;
the base cloth is output by the base cloth roller, the fabric is output by the fabric roller, the dust removal unit is used for carrying out dust removal treatment on the base cloth and the fabric, the base cloth can horizontally enter the first leveling unit after the dust removal treatment, and the fabric can vertically enter the second leveling unit;
the first leveling unit comprises a first base station and a first leveling mechanism, the first leveling mechanism is positioned above the first base station, the first leveling mechanism comprises a first leveling frame, the lower surface of the first leveling frame is a plane, and the first leveling frame can be driven by a driving mechanism to be close to or far away from the first base station;
the gluing unit is positioned on the discharging side of the first leveling unit and comprises a glue storage box, a fixed seat, a first connecting rod, a second connecting rod, a piston rod and a piston; the middle part of the first connecting rod is movably connected to the fixed seat, and the horizontal projection of one end of the first connecting rod is positioned in the horizontal projection range of the first leveling frame and on the movement stroke of the first leveling frame; the lower part of one end of the first connecting rod is connected with the fixed seat through a tension spring, the other end of the first connecting rod is movably connected with one end of the second connecting rod, the other end of the second connecting rod is movably connected with a piston rod, the piston rod is vertically connected to the glue storage box, the lower end of the piston rod is positioned in the glue storage box, the lower end of the piston rod is connected with a piston, the piston can seal a glue outlet at the lower part of the glue storage box, and a binder is contained in the glue storage box;
the second leveling unit comprises a second base station and a second leveling mechanism, the second leveling mechanism is positioned on one side, close to the first base station, of the second base station, the second leveling mechanism comprises a second leveling frame, the outer surface of one side, close to the second base station, of the second leveling frame is a plane, and the second leveling frame can be driven by a driving mechanism to be close to or far away from the second base station;
the compression roller unit comprises an upper compression roller and a lower compression roller which are arranged in an up-down position, and a pressing space for the substrate cloth and the fabric to horizontally pass through is formed between the upper compression roller and the lower compression roller;
the base cloth and the fabric form a composite cloth under the action of a pressing roller unit, and the composite cloth is wound on the material receiving roller;
the driving mechanism comprises a motor, a first screw rod and a second screw rod; a first screw hole matched with the first screw rod is vertically formed in the first leveling frame, the first screw rod penetrates through the first screw hole, and a first bevel gear is sleeved at the upper part of the first screw rod; a second bevel gear is sleeved on the periphery of a rotating shaft of the motor and meshed with the first bevel gear; a second screw hole matched with a second screw rod is horizontally formed in the second leveling frame, the second screw rod penetrates through the second screw hole, a third bevel gear is sleeved at one end, away from the second leveling frame, of the second screw rod, and the third bevel gear is meshed with the first bevel gear;
the dust removal unit comprises a box body, the box body is provided with a dust removal cavity positioned at the upper part of the box body and a steam cavity positioned at the lower part of the box body, the dust removal cavity and the steam cavity are separated by a partition plate, two openings for base cloth and fabric to pass through are formed in the partition plate in a penetrating manner respectively, the dust removal cavity is provided with two cloth inlets for the base cloth and the fabric to enter respectively, three dust removal rollers are rotatably connected in the dust removal cavity, and two channels are formed among the three dust removal rollers; the steam cavity has a cloth outlet.
2. The production and processing device for environment-friendly composite cloth according to claim 1, wherein the steam chamber is communicated with a steam generator; a first steam channel is arranged in the first base station, is communicated with the steam cavity through a pipeline and forms a first circulation loop; and a second steam channel is arranged in the second base station, is communicated with the steam cavity through a pipeline and forms a second circulation loop.
3. The apparatus for producing and processing environment-friendly composite cloth according to claim 2, wherein a serpentine heat dissipation pipe is embedded in the first steam channel, and an inlet and an outlet of the heat dissipation pipe are communicated with the steam chamber through pipes; and a serpentine radiating pipe is embedded in the second steam channel, and the inlet and the outlet of the radiating pipe are communicated with the steam cavity through pipelines.
4. The production and processing device for environment-friendly composite cloth according to claim 1, wherein the first leveling frame comprises an upper leveling plate and a lower leveling plate, the upper leveling plate and the lower leveling plate are connected through a first vertical rod, the upper leveling plate is provided with a first screw hole and at least two first guide holes in a penetrating manner, first guide rods are arranged in the first guide holes in a penetrating manner, and the lower ends of the first screw rods extend outwards to form flanges; the lower surface of the lower leveling plate is a plane; the first link is located on a travel path of the upper screed.
5. The production and processing device for environment-friendly composite cloth according to claim 1, wherein the second leveling frame comprises a left leveling plate and a right leveling plate, the left leveling plate and the right leveling plate are connected through a second vertical rod, a second screw hole and at least two second guide holes are penetratingly formed in the left flat plate, second guide rods are penetratingly formed in the second guide holes, and a flange is formed by extending one end of each second screw rod, which is close to the right leveling plate, outwards; the surface of the right leveling plate close to the second base station is a plane.
6. The apparatus for producing and processing environmental friendly composite cloth according to claim 1, wherein the first connecting rod has a cushion pad on the upper surface of one end thereof adjacent to the first leveling frame, the cushion pad is connected with the first connecting rod by gluing, and the length direction of the cushion pad is the same as the width direction of the first leveling frame.
7. The production and processing device for environment-friendly composite cloth according to claim 1, wherein the piston is in the shape of a circular truncated cone, the horizontal sectional area of the piston is gradually reduced from top to bottom, the shape of the glue outlet of the glue storage box is matched with that of the piston, the position of the glue outlet corresponds to that of the piston, and a glue coating roller is rotatably connected to the glue outlet.
8. The production and processing device for environment-friendly composite cloth according to claim 1, wherein the top of the dust removal cavity is provided with four dust removal ports, two of which are respectively positioned at two sides of one channel, and the other two of which are respectively positioned at two sides of the other channel; the dust removal port is communicated with the dust collection box through the fan, the dust collection box is provided with a gas outlet, and the gas outlet is clamped with a filter screen.
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| CN201810651483.XA CN108909144B (en) | 2018-06-22 | 2018-06-22 | Environment-friendly composite cloth production and processing device |
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| CN113172982B (en) * | 2021-05-18 | 2022-07-22 | 海宁海昱经编有限公司 | Compound laminating mechanism of surface fabric |
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| CN105332219B (en) * | 2015-10-13 | 2017-11-07 | 管敏富 | A kind of cloth processing equipment provided with apparatus for leveling |
| CN106739211B (en) * | 2017-01-21 | 2018-06-19 | 浙江飞虎新材料有限公司 | A kind of laminating apparatus of the fluffy top coat shell fabric of water proof fire retardant |
| CN206749217U (en) * | 2017-05-21 | 2017-12-15 | 江苏金峰轻工装备有限公司 | A kind of sizer of compounding machine |
| CN107175876B (en) * | 2017-06-13 | 2020-08-25 | 罗仙凤 | Method for making sofa cloth |
| CN107938239B (en) * | 2017-12-14 | 2021-05-14 | 瑞安市博安防刺穿材料科技有限公司 | Dedicated automatic cloth rewinder that removes dust of cloth processing |
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Effective date of registration: 20201210 Address after: No.28 rongneng Road, Maji industrial concentration zone, Yizheng City, Yangzhou City, Jiangsu Province Applicant after: YANGZHOU RUNTAI FABRIC Co.,Ltd. Address before: 52-209-212, guishanli, Weishan Road, Hexi District, Tianjin Applicant before: Yan Qiong Applicant before: Jing Guang Ping Applicant before: Liang Qinghu Applicant before: JINAN HUOZI INFORMATION TECHNOLOGY Co.,Ltd. |
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