CN108906767A - A kind of high pressure pulse discharge formula underwater crack cleaning device and method - Google Patents

A kind of high pressure pulse discharge formula underwater crack cleaning device and method Download PDF

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Publication number
CN108906767A
CN108906767A CN201810564265.2A CN201810564265A CN108906767A CN 108906767 A CN108906767 A CN 108906767A CN 201810564265 A CN201810564265 A CN 201810564265A CN 108906767 A CN108906767 A CN 108906767A
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energy
storage units
high pressure
unit
electrode
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CN201810564265.2A
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CN108906767B (en
Inventor
李朝晖
单鸣雷
徐峥嵘
张璐
高美
陈秉岩
朱昌平
姚澄
韩庆邦
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Changzhou Campus of Hohai University
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Changzhou Campus of Hohai University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/002Arrangements for cleaning building facades

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of high pressure pulse discharge formula underwater crack cleaning method and device, described device includes host computer, singlechip controller, mechanical switch unit, boosting unit, energy-storage units, causes bubble unit;Then the singlechip controller connection host computer controls mechanical switch unit, the boosting unit connects machine assembly by external voltage, the mechanical switch unit connects energy-storage units, the energy-storage units include energy-storage units charging module and energy-storage units discharge module, and the energy-storage units discharge module connection causes bubble unit.The present apparatus cleans the Erosion of surrounding objects to underwater crack with shock wave adjoint during crumbling and fall and high-speed jet in generation using cavitation bubble.The present invention is practical, can efficiently clean underwater crack.

Description

A kind of high pressure pulse discharge formula underwater crack cleaning device and method
Technical field
The present invention relates to a kind of high pressure pulse discharge formula underwater crack cleaning device and methods, belong to machinery field.
Background technique
In order to guarantee the repairing quality in submerged structure crack, fracture inner wall is needed to be cleaned.In liquid object by After cavitation impact, surface, which will appear, degrades phenomenon.Nearly wall cavitation bubble generate with crumble and fall disappearance during, along with high pressure Pulse, high-speed jet generate strong Erosion to the surface of solids, appropriate to be generated and Erosion when crumbling and fall using vacuole High-efficiency washing can be carried out to submerged structure crack.
Summary of the invention
The present invention provides a kind of high pressure pulse discharge formula underwater crack cleaning device and methods, for constructing under ejected wash water The crack that object occurs.
To realize the above-mentioned technical purpose, the invention is realized by the following technical scheme:
A kind of high pressure pulse discharge formula underwater crack cleaning device, described device include:Host computer, singlechip controller, machinery Switch unit, energy-storage units, causes bubble unit at boosting unit;
Then the singlechip controller connection host computer controls mechanical switch unit, the boosting unit is connected by external voltage Machine assembly is connect, the mechanical switch unit connects energy-storage units, and the energy-storage units include energy-storage units charging module and storage Energy cell discharge module, the energy-storage units discharge module connection cause bubble unit.
Preferably, above-mentioned boosting unit includes high-frequency circuit and 20 times of voltage doubling rectifing circuits, low-voltage DC Source by high-frequency circuit generate frequency be about 47kHz, voltage isSine wave high pressure, then pass through twentyfold times High direct voltage needed for voltage rectifier generates energy-storage module.
Preferably, above-mentioned energy-storage units, including multiple energy-storage modules select to close according to actually required discharge frequency The energy-storage module of suitable quantity, each energy-storage module are formed in series and parallel by 400 identical high pressure ceramic disc capacitors, the electricity of ceramic disc capacitor Capacitance is 0.1uF, pressure voltage 2kV, and entire energy-storage module has 20 branch circuit parallel connections, each branch route 20 capacitors series connection and At.
Preferably, the rotary switch that above-mentioned mechanical switch unit controls for singlechip controller, including shell, First electrode, card slot, sheet metal, conductive metal ring, main shaft, bearing, shaft coupling, motor, metal spring, conductive metal stick, Two electrodes;
Described main shaft one end is connected by shaft coupling with the rotary shaft of motor, and the other end is connected to the card slot of the shell, described Main shaft and shell have bearing support, and the main shaft is located at fixation on the shaft part of enclosure interior, and there are two conductive metal rings, and two are led The side of electric metal ring is respectively provided with a metal spring connection conductive metal stick, and the other side is arranged a sheet metal and connects the first electricity Pole;The quantity for the conductive metal stick that one of conductive metal ring is connected is 1, is put for an energy-storage module in energy-storage units Electricity, the quantity for the conductive metal stick that another conductive metal ring is connected are that energy-storage module total number subtracts 1 in energy-storage units, are used for Remaining energy-storage module charging utilizes metal spring when conductive metal stick and second electrode do not completely attach to also in energy-storage units Elasticity completely attach to conductive metal stick and second electrode.
Preferably, the contact position of above-mentioned conductive metal stick and second electrode, conductive metal stick contact surface are protrusion Surface of Sphere, second electrode be recess Surface of Sphere.
Preferably, above-mentioned singlechip controller connects bluetooth module, the model of singlechip controller AT89S51。
Preferably, above-mentioned host computer, is write using C#, is communicated by serial mode with singlechip controller, is adjusted Complete machine tool switch spindle position, controls discharge frequency, operation and the stopping of the present apparatus.
Preferably, above-mentioned cause bubble unit include pedestal, mechanical arm, connector, electrode firm banking, binding post, Locking hole, discharge electrode;
One end of the mechanical arm is fixed on the base, and the other end connects connector, and one end of the motor firm banking is fixed On connector, the other end connects binding post, and discharge electrode is placed on the binding post, and the discharge electrode is being connect by setting Locking hole locking on terminal.
A kind of high pressure pulse discharge formula underwater crack cleaning method, using above-mentioned device, steps are as follows:
(1)Starter switch button completes singlechip controller initial work, establishes singlechip controller and host computer Wireless blue tooth connection;
(2)Adjustment causes the mechanical arm of bubble unit, makes discharge electrode close to the crack inner wall cleaned;
(3)It clicks mechanical switch in host computer and adjusts button, control mechanical switch rotates to initial position;
(4)It clicks and discharge frequency button is set in host computer, be manually entered the numerical value of discharge frequency, unit Hz;
(5)Click send button in host computer;
(6)It clicks in host computer and runs button, the motor of mechanical switch unit is rotated according to certain frequency, and bubble unit is caused to press Cavitation bubble is generated according to assigned frequency;
(7)The cleaning of fracture inner wall finishes, and clicks stop button in host computer;
(8)Installation's power source is closed, the work of crack inner wall washing is completed.
Beneficial effects of the present invention are as follows:
The present invention degrades surrounding objects with shock wave adjoint during crumbling and fall and high-speed jet in generation using cavitation bubble Effect cleans underwater crack.The present invention is practical, can efficiently clean underwater crack.
Detailed description of the invention
Fig. 1 is experiment device schematic diagram of the invention;
Fig. 2 is 20 times of voltage doubling rectifing circuit circuit diagrams of the invention;
Fig. 3 is mechanical switch structure figure of the invention;
Fig. 4 is cause bubble cellular construction figure of the invention;
Fig. 5 is machinery switch discharge part-structure figure when energy-storage units include 4 energy-storage modules in the present invention;
Fig. 6 is machinery switched charge part-structure figure when energy-storage units include 4 energy-storage modules in the present invention;
Fig. 7 is host computer schematic diagram of the invention.
Title shown in numbering in the drawing:
1- shell, 2- first electrode, 3- card slot, 4- conductive metal sheet, 5- conductive metal ring, 6- main shaft, 7- bearing, 8- shaft coupling Device, 9- motor, 10- singlechip controller, 11- bluetooth, 12- metal spring, 13- conductive metal stick, 14- second electrode;The bottom 15- Seat, 16- mechanical arm, 17- connector, 18- electrode firm banking, 19- binding post, 20- locking hole, 21- discharge electrode.
Specific embodiment
The present invention is further described with reference to the accompanying drawing.Following embodiment is only used for more clearly illustrating skill of the invention Art scheme, and not intended to limit the protection scope of the present invention.
As shown in Figure 1, a kind of high pressure pulse discharge formula underwater crack cleaning device, described device include:Host computer, monolithic Machine controller, boosting unit, energy-storage units, causes bubble unit at mechanical switch unit;
Then the singlechip controller connection host computer controls mechanical switch unit, the boosting unit is connected by external voltage Machine assembly is connect, the mechanical switch unit connects energy-storage units, and the energy-storage units include energy-storage units charging module and storage Energy cell discharge module, the energy-storage units discharge module connection cause bubble unit.
Preferably, above-mentioned boosting unit includes high-frequency circuit and 20 times of voltage doubling rectifing circuits, low-voltage DC Source by high-frequency circuit generate frequency be about 47kHz, voltage isSine wave high pressure, then pass through twentyfold times High direct voltage needed for voltage rectifier generates energy-storage module.
Preferably, above-mentioned energy-storage units, including multiple energy-storage modules select to close according to actually required discharge frequency The energy-storage module of suitable quantity, each energy-storage module are formed in series and parallel by 400 identical high pressure ceramic disc capacitors, the electricity of ceramic disc capacitor Capacitance is 0.1uF, pressure voltage 2kV, and entire energy-storage module has 20 branch circuit parallel connections, each branch route 20 capacitors series connection and At.
As shown in Fig. 2, the rotary switch that above-mentioned mechanical switch unit controls for singlechip controller 10, including shell 1, First electrode 2, card slot 3, sheet metal 4, conductive metal ring 5, main shaft 6, bearing 7, shaft coupling 8, motor 9, metal spring 12, conduction Metal bar 13, second electrode 14;
Described 6 one end of main shaft is connected by shaft coupling 8 with the rotary shaft of motor 9, and the other end is connected to the card slot 3 of the shell 1, The main shaft 6 has the support of bearing 7 with shell 1, and the main shaft 6 is located at fixation on the shaft part inside shell 1, and there are two conductive metals Ring 5, the side of two conductive metal rings 5 are respectively provided with a metal spring 12 and connect conductive metal stick 13, and the other side is arranged one Sheet metal 4 connects first electrode 2;As shown in figure 4, the quantity for the conductive metal stick 13 that one of conductive metal ring 5 is connected It is 1, for 1 energy-storage module electric discharge in energy-storage units, as shown in figure 5, the conductive metal that another conductive metal ring 5 is connected The quantity of stick 13 is that energy-storage module total number subtracts 1 in energy-storage units(Assuming that energy-storage module sum is 4), for being remained in energy-storage units Remaining energy-storage module charging utilizes the elasticity of metal spring 12 when conductive metal stick 13 and second electrode 14 do not completely attach to also Completely attach to conductive metal stick 13 and second electrode 14.
Preferably, the contact position of above-mentioned conductive metal stick 13 and second electrode 14,13 contact surface of conductive metal stick For the Surface of Sphere of protrusion, second electrode 14 is the Surface of Sphere of recess.
Preferably, above-mentioned singlechip controller 10 connects bluetooth module 11, the model of singlechip controller 10 AT89S51。
Preferably, above-mentioned host computer, is write using C#, is communicated by serial mode with singlechip controller 10, Mechanical switch main spindle's are adjusted, discharge frequency, operation and the stopping of the present apparatus are controlled.
As shown in figure 3, preferably, above-mentioned cause bubble unit includes pedestal 15, mechanical arm 16, connector 17, electrode Firm banking 18, binding post 19, locking hole 20, discharge electrode 21;
One end of the mechanical arm 16 is fixed on pedestal 15, and the other end connects connector 17, the motor firm banking 18 One end is fixed on connector 17, and the other end connects binding post 19, places discharge electrode 21, the electric discharge on the binding post 19 Electrode 21 passes through the locking hole 20 being arranged on binding post 19 and locks.
Working principle:Device discharge frequency, motor angular velocity of rotation, have N number of energy-storage module, electrode in energy-storage units Angular velocity of rotation,When, distribution of electrodes such as Fig. 4 and Fig. 5 institute for being connect with energy-storage module in mechanical switch Show, conductive metal stick 13 of 4 electrodes 14 in the midpoint on 4 sides of square-shaped planar, Fig. 4 is rotated with main shaft 6, successively with 4 A electrode 14 is connected, and the energy-storage module be connected generates cavitation bubble, figure by causing the discharge electrode 21 of bubble unit to discharge under water Conductive metal stick 13 in 5 is connected with the rotation of main shaft 6 with all energy-storage modules remaining in addition to the energy-storage module to discharge, So that remaining energy-storage module is charged, discharge frequency is inputted on host computer, mechanical switch unit is sent to by bluetooth Singlechip controller 10, singlechip controller 10 control motor 9 according to angular speedIt is rotated, is caused Unit is steeped according to assigned frequencyCavitation bubble is generated, underwater crack inner wall washing is completed.
The step of this method, is as follows:
(1) starter switch button completes singlechip controller initial work, establishes singlechip controller and host computer Wireless blue tooth connection;
(2) adjustment causes the mechanical arm 16 of bubble unit, makes discharge electrode 21 close to the crack inner wall cleaned;
(3) it clicks mechanical switch in host computer and adjusts button, control mechanical switch rotates to initial position;
(4) it clicks and discharge frequency button is set in host computer, be manually entered the numerical value of discharge frequency, unit Hz;
(5) send button in host computer is clicked;
(6) it clicks in host computer and runs button, the motor of mechanical switch unit is rotated according to certain frequency, causes bubble unit Cavitation bubble is generated according to assigned frequency;
(7) cleaning of fracture inner wall finishes, and clicks stop button in host computer;
Installation's power source is closed, the work of crack inner wall washing is completed.

Claims (9)

1. a kind of high pressure pulse discharge formula underwater crack cleaning device, which is characterized in that described device includes:Host computer, monolithic Machine controller, boosting unit, energy-storage units, causes bubble unit at mechanical switch unit;
Then the singlechip controller connection host computer controls mechanical switch unit, the boosting unit is connected by external voltage Machine assembly is connect, the mechanical switch unit connects energy-storage units, and the energy-storage units include energy-storage units charging module and storage Energy cell discharge module, the energy-storage units discharge module connection cause bubble unit.
2. a kind of high pressure pulse discharge formula underwater crack cleaning device according to claim 1, which is characterized in that the liter Pressure unit includes high-frequency model and 20 times of voltage doubling rectifing circuits, and low-voltage dc power supply generates frequency by high-frequency model and is about 47kHz, voltage areSine wave high pressure, then by twentyfold voltage doubling rectifing circuit generate energy-storage module needed for High direct voltage.
3. a kind of high pressure pulse discharge formula underwater crack cleaning device according to claim 1, which is characterized in that the storage Energy unit, including multiple energy-storage modules select appropriate number of energy-storage module, each energy storage mould according to actually required discharge frequency Block is formed in series and parallel by 400 identical high pressure ceramic disc capacitors, and the capacitance of ceramic disc capacitor is 0.1uF, pressure voltage 2kV, whole A energy-storage module has 20 branch circuit parallel connections, and each branch routes 20 capacitors and is connected in series.
4. a kind of high pressure pulse discharge formula underwater crack cleaning device according to claim 1, which is characterized in that the machine Tool switch unit is singlechip controller(10)The rotary switch of control, including shell(1), first electrode(2), card slot(3), Sheet metal(4), conductive metal ring(5), main shaft(6), bearing(7), shaft coupling(8), motor(9), metal spring(12), conductive gold Belong to stick(13), second electrode(14);
The main shaft(6)One end passes through shaft coupling(8)With motor(9)Rotary shaft be connected, the other end is connected to the shell(1) Card slot(3), the main shaft(6)With shell(1)There is bearing(7)Support, the main shaft(6)Positioned at shell(1)Internal shaft part There are two conductive metal rings for upper fixation(5), two conductive metal rings(5)Side be respectively provided with a metal spring(12)Connection is led Electric metal stick(13), a sheet metal is arranged in the other side(4)Connect first electrode(2);One of conductive metal ring(5)Company of institute The conductive metal stick connect(13)Quantity be 1, for 1 energy-storage module electric discharge, another conductive metal ring in energy-storage units(5) The conductive metal stick connected(13)Quantity be that energy-storage module total number subtracts 1 in energy-storage units, for remaining in energy-storage units Energy-storage module charging, in conductive metal stick(13)With second electrode(14)When not completely attaching to also, metal spring is utilized(12)'s Elasticity makes conductive metal stick(13)With second electrode(14)It completely attaches to.
5. a kind of high pressure pulse discharge formula underwater crack cleaning device according to claim 4, it is characterised in that:It is described to lead Electric metal stick(13)With second electrode(14)Contact position, conductive metal stick(13)Contact surface is the Surface of Sphere of protrusion, the second electricity Pole(14)It is the Surface of Sphere of recess.
6. a kind of high pressure pulse discharge formula underwater crack cleaning device according to claim 4, it is characterised in that:The list Piece machine controller(10)Connect bluetooth module(11).
7. a kind of high pressure pulse discharge formula underwater crack cleaning device according to claim 1, which is characterized in that on described Position machine, is write using C#, passes through serial mode and singlechip controller(10)Communication adjusts mechanical switch main spindle's, control Discharge frequency, operation and the stopping of the present apparatus.
8. a kind of high pressure pulse discharge formula underwater crack cleaning device according to claim 1, which is characterized in that the cause Steeping unit includes pedestal(15), mechanical arm(16), connector(17), electrode firm banking(18), binding post(19), locking hole (20), discharge electrode(21);
The mechanical arm(16)One end be fixed on pedestal(15)On, the other end connects connector(17), the fixed bottom of the motor Seat(18)One end be fixed on connector(17)On, the other end connects binding post(19), the binding post(19)Upper placement electric discharge Electrode(21), the discharge electrode(21)By being arranged in binding post(19)On locking hole(20)Locking.
9. a kind of high pressure pulse discharge formula underwater crack cleaning method, it is characterised in that utilize device according to any one of claims 8, step It is rapid as follows:
Starter switch button completes singlechip controller initial work, establishes the nothing of singlechip controller and host computer Line bluetooth connection;
Adjustment causes the mechanical arm of bubble unit(16), make discharge electrode(21)Close to the crack inner wall cleaned;
It clicks mechanical switch in host computer and adjusts button, control mechanical switch rotates to initial position;
It clicks and discharge frequency button is set in host computer, be manually entered the numerical value of discharge frequency, unit Hz;
Click send button in host computer;
Click host computer in run button, the motor of mechanical switch unit is rotated according to certain frequency, cause bubble unit according to Assigned frequency generates cavitation bubble;
The cleaning of fracture inner wall finishes, and clicks stop button in host computer;
Installation's power source is closed, the work of crack inner wall washing is completed.
CN201810564265.2A 2018-06-04 2018-06-04 High-voltage pulse discharge type underwater crack cleaning device and method Active CN108906767B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110733616A (en) * 2019-10-28 2020-01-31 河海大学常州校区 High-voltage pulse discharge hull surface cleaning device and method carried by underwater robot
CN114918203A (en) * 2022-06-07 2022-08-19 河海大学 Underwater pipeline wall cleaning device adopting automatic continuous high-voltage pulse discharge

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US5948171A (en) * 1997-05-20 1999-09-07 Southwest Research Institute Electrohydraulic transducer for cleaning the inner surface of pipes
CN1081960C (en) * 1993-08-12 2002-04-03 扎克里托戈·蒂帕“工艺”股份公司 Method for cleaning inner surface of a pipe and device for carrying
CN102696472A (en) * 2012-06-27 2012-10-03 西安理工大学 Device and method for producing nuisanceless bean sprouts by adopting extremely-low-frequency pulsed electric field
CN203313745U (en) * 2013-05-21 2013-12-04 西安理工大学 Device for improving PM2.5 purification capacity of plant through electric pulses
CN203551249U (en) * 2013-10-27 2014-04-16 广西科技大学 Underwater high-voltage discharging bubble-generation device
CN106824455A (en) * 2017-03-31 2017-06-13 东北大学 A kind of high electric field pulse ore crushing apparatus and method for ore pretreatment

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Publication number Priority date Publication date Assignee Title
CN1081960C (en) * 1993-08-12 2002-04-03 扎克里托戈·蒂帕“工艺”股份公司 Method for cleaning inner surface of a pipe and device for carrying
CN2219539Y (en) * 1994-12-30 1996-02-07 李士心 High-current rotation multi-position switch driven by pulse motor
US5948171A (en) * 1997-05-20 1999-09-07 Southwest Research Institute Electrohydraulic transducer for cleaning the inner surface of pipes
CN102696472A (en) * 2012-06-27 2012-10-03 西安理工大学 Device and method for producing nuisanceless bean sprouts by adopting extremely-low-frequency pulsed electric field
CN203313745U (en) * 2013-05-21 2013-12-04 西安理工大学 Device for improving PM2.5 purification capacity of plant through electric pulses
CN203551249U (en) * 2013-10-27 2014-04-16 广西科技大学 Underwater high-voltage discharging bubble-generation device
CN106824455A (en) * 2017-03-31 2017-06-13 东北大学 A kind of high electric field pulse ore crushing apparatus and method for ore pretreatment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110733616A (en) * 2019-10-28 2020-01-31 河海大学常州校区 High-voltage pulse discharge hull surface cleaning device and method carried by underwater robot
CN110733616B (en) * 2019-10-28 2021-09-14 河海大学常州校区 High-voltage pulse discharge hull surface cleaning device and method carried by underwater robot
CN114918203A (en) * 2022-06-07 2022-08-19 河海大学 Underwater pipeline wall cleaning device adopting automatic continuous high-voltage pulse discharge

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