CN108906394A - A kind of equipment for processing anti-burr cylinder sleeve - Google Patents
A kind of equipment for processing anti-burr cylinder sleeve Download PDFInfo
- Publication number
- CN108906394A CN108906394A CN201810732914.5A CN201810732914A CN108906394A CN 108906394 A CN108906394 A CN 108906394A CN 201810732914 A CN201810732914 A CN 201810732914A CN 108906394 A CN108906394 A CN 108906394A
- Authority
- CN
- China
- Prior art keywords
- cabinet
- cylinder
- agitating device
- cylinder sleeve
- mixing component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/004—Arrangements for controlling delivery; Arrangements for controlling the spray area comprising sensors for monitoring the delivery, e.g. by displaying the sensed value or generating an alarm
- B05B12/006—Pressure or flow rate sensors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
Landscapes
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Accessories For Mixers (AREA)
- Nozzles (AREA)
Abstract
The invention discloses a kind of equipment for processing anti-burr cylinder sleeve, including the first mixing component, are arranged and the second mixing component of first mixing component two sides and third mixing component, the spray tank connecting with first mixing component bottom, the cylinder sleeve fixator positioned at the spray tank side.The present invention can automated production cylinder sleeve burr coating and by the surface of coating automatic spraying to cylinder sleeve, simplify manually-operated complicated processes.
Description
Technical field
The invention belongs to the technical fields of mechanical equipment, specifically, being related to a kind of equipment for processing anti-burr cylinder sleeve.
Background technique
Cylinder sleeve is exactly the abbreviation of cylinder jacket, it is set in the cylinder barrel of cylinder body, collectively constitutes combustion chamber with piston and cylinder cap, and
Due to existing engine because environmental protection and the requirement of exhaust emissions generally use aluminium engine, and cylinder sleeve uses cast iron support,
It is ineffective in conjunction with cylinder body that the cylinder body that the cylinder sleeve of cast iron quality is cast into aluminum can lead to the problem of cylinder sleeve, it is therefore desirable to lift cylinder
The wearability of set.
Summary of the invention
For deficiency above-mentioned in the prior art, the present invention provides a kind of equipment for processing anti-burr cylinder sleeve.
In order to achieve the above object, the solution that the present invention uses is:A kind of equipment for processing anti-burr cylinder sleeve is provided,
Specific technical solution is as follows:
In a first aspect, providing a kind of cylinder sleeve burr process units, including the first mixing component, setting and first stirring
The second mixing component and third mixing component of component two sides, are located at the spray tank connecting with first mixing component bottom
The cylinder sleeve fixator of the spray tank side;First mixing component includes cylinder, setting and the intracorporal agitating shaft of the cylinder
With the paddle being distributed on the agitating shaft;Second mixing component includes the first cabinet, the second cabinet and the first stirring
Device, first cabinet and second cabinet are arranged side by side and are all located on first agitating device, described first
Cabinet and the second cabinet are all connect with first agitating device;The third mixing component includes third cabinet, the 4th cabinet
With the second agitating device, the third cabinet and the 4th cabinet are arranged side by side and are all located on second agitating device, institute
It states third cabinet and the 4th cabinet is all connect with second agitating device;The cylinder sleeve fixator includes first support, second
Bracket, column, cylinder, motor, shaft and electromagnet, the second support are located under the first support, and the column is worn
The two sides of the first support and second support are crossed to support the first support and second support, the cylinder is arranged in institute
It states in first support, the output end of first cylinder is connect with the motor, and the output end of the motor and the shaft connect
It connects to drive the shaft to rotate, the electromagnet is cylinder, and the electromagnet sleeve is in the shaft and the two is concyclic
The heart, shaft described in the delivery outlet face of the spray tank;First mixing component, the second agitating device and third agitating device
With identical structure;The 5th cabinet connecting with cylinder is additionally provided with above the cylinder.
Further, the bottom of the cylinder sleeve fixator is provided with the collecting box to collect spray paint, and the cylinder sleeve is solid
Determine to be additionally provided with splash-back on device, the cylinder sleeve fixator is included and has spraying described in face on splash-back by the splash-back
The notch of tank delivery outlet.
Further, first cabinet and the first agitating device, the second cabinet and the first agitating device, third cabinet and
The junction of second agitating device, the 4th cabinet and the second agitating device is provided with solenoid valve and flow sensor.
Further, the cylinder body bottom setting helps chute, described that chute is helped to connect with the spray tank by pipeline
And the junction of the two is provided with solenoid valve and flow sensor.
On the other hand, a kind of production method of anti-burr cylinder sleeve is provided, specific step is as follows:
S1), foaming agent is added into first cabinet, water is added into second cabinet, to the third cabinet
Dust is added into the 4th cabinet in interior addition cellulose, and quartz sand is added into the 5th cabinet;
S2), water in first case intracorporal foaming agent and the second cabinet the secondth stirring is added in 1 to 1 ratio to fill
Set middle stirring 4 hours;
S3), that the intracorporal cellulose of third case and dust are added to stirring 4 in third agitating device in 1 to 1 ratio is small
When;
S4), mixture obtained by S1 and S2 step is added in the first agitating device in 1 to 1 ratio;
S5), stirring 4 hours, quartz sand after the five casees intracorporal quartz sands being added in the cylinder of the first agitating device
It is 1 to 2 with the ratio for having mixture in cylinder;
S6), mixture obtained in S4 is added in spray tank and is sprayed to by spray tank and be fixed on the cylinder
It covers on the steel bushing on fixator.
The beneficial effects of the invention are as follows:Fully foaming agent and water can be mixed by the first agitating device, by the
Two agitating devices can fully mix cellulose and dust, can fully be filled the first stirring by third agitating device
It sets, the second agitating device and the five casees intracorporal quartz sands are sufficiently mixed and are attached in spray tank after spray paint is made to spray
Cylinder sleeve, this cylinder sleeve burr process units produce spray paint after can be realized charging automatically, simplify manufacturing process, have liberated artificial
Labour, and spray paint obtained be sprayed on cylinder sleeve after be able to ascend the wearability of cylinder sleeve, make the knot of cylinder sleeve and aluminium rotor housing
Conjunction property is more preferable.
Detailed description of the invention
Fig. 1 is the schematic diagram of cylinder sleeve burr process units;
Fig. 2 is the schematic diagram of splash-back.
In attached drawing:1, the first mixing component;11, cylinder;111, chute is helped;12, agitating shaft;13, paddle;2, it second stirs
Mix component;21, the first cabinet;22, the second cabinet;23, the first agitating device;3, third mixing component;31, third cabinet;
32, the 4th cabinet;33, third agitating device;4, spray tank;5, cylinder sleeve fixator;51, first support;52, second support;53,
Column;54, cylinder;55, motor;56, shaft;57, electromagnet;6, the 5th cabinet;7, collecting box;8, splash-back;81, notch.
Specific embodiment
Below in conjunction with attached drawing, the invention will be further described:
The present invention provides a kind of equipment for processing anti-burr cylinder sleeve, as shown in Figs. 1-2, illustrates a kind of cylinder sleeve burr production
Equipment, the second mixing component 2 and third stirring group including the first mixing component 1, setting and first mixing component two sides
Part 3, the spray tank 4 being connect with 1 bottom of the first mixing component, the cylinder sleeve fixator 5 positioned at the spray tank side;It is described
First mixing component includes cylinder 11, setting and the agitating shaft 12 in the cylinder 11 and is distributed in stirring on the agitating shaft 12
Mix leaf 13;Second mixing component 2 includes the first cabinet 21, the second cabinet 22 and the second agitating device 23, first case
Body 21 and second cabinet 22 are arranged side by side and are all located on first agitating device 23, first cabinet 21 and the
Two cabinets 22 are all connect with first agitating device 23;The third mixing component 3 includes third cabinet 31, the 4th cabinet 32
With the second agitating device 33, the third cabinet 31 and the 4th cabinet 32 are arranged side by side and are all located at second agitating device 33
On, the third cabinet 31 and the 4th cabinet 32 are all connect with second agitating device 33;First mixing component 1,
First agitating device 23 and the second agitating device 33 have identical structure;The cylinder sleeve fixator 5 includes first support 51, second
Bracket 52, column 53, cylinder 54, motor 55, shaft 56 and electromagnet 57, the second support 52 are located at the first support 51
Under, the column 53 passes through the two sides of the first support 51 and second support 52 to support the first support 51 and the
Two brackets 52, the cylinder 54 are arranged in the first support 51, and the output end of the cylinder 54 is connect with the motor 55,
The output end of the motor 55 is connect to drive the shaft 56 to rotate with the shaft 56, and the electromagnet 57 is cylinder,
The electromagnet 57 is sleeved in the shaft 56 and the concyclic heart of the two, after needing the cylinder sleeve sprayed to be sleeved on electromagnet 57
Cylinder sleeve can be tightly fixed in shaft 56 by the energization of electromagnet 57, shaft described in the delivery outlet face of the spray tank 4
56, motor 55 is able to drive shaft 56 and rotates and then the cylinder sleeve being sleeved on electromagnet 57 is enable to rotate, and cylinder 54 being capable of band
The lifting of turn axis 56 drives the cylinder sleeve being sleeved on electromagnet 57 that can go up and down in turn, sprays during cylinder sleeve is gone up and down and is rotated
Cylinder liner surface can equably be sprayed by applying tank 4.The top of the cylinder 11 is additionally provided with the 5th connect with cylinder 11
Cabinet 6.
In the present embodiment, the bottom of the cylinder sleeve fixator 5 is provided with the collecting box 7 to collect spray paint, the cylinder
Splash-back 8 is additionally provided on set fixator 5, the cylinder sleeve fixator 5 is wrapped up and had just on splash-back 8 by the splash-back 8
To the notch 81 of 4 delivery outlet of spray tank, splash-back 8 can prevent from during sprayed coating coating to spill splashing, and attached
Can be flowed into along splash-back 8 in collecting box 6 in the coating on splash-back 8 with prevent spray paint pollute environment.
First cabinet 21 and the first agitating device 23, the second cabinet 22 and first mix device 23,31 and of third cabinet
The junction of second agitating device 33, the 4th cabinet 32 and the second agitating device 33, the 5th cabinet 6 and cylinder 11 is provided with electromagnetism
Valve and flow sensor can be controlled accurately by setting solenoid valve and flow sensor and be added to the first foot assembly 1, first
The amount of agitating device 23 and the substance in the second agitating device 33.
11 bottom of the cylinder setting helps chute 111, described that chute 111 is helped to connect with the spray tank 4 by pipeline
And the junction of the two is provided with solenoid valve and flow sensor, and chute 111 is helped, to lower recess, to lead to relative to the bottom of cylinder 1
Crossing setting helps chute 111 that can accelerate the speed that the substance in cylinder 1 is flowed into spray tank 4, passes through setting solenoid valve and stream
Quantity sensor can accurately control the amount for the substance being flowed into spray tank 4, and preventing flow is more than the actual capacity of aerosol can 4.
The present embodiment further comprises the method for processing anti-burr cylinder sleeve with this equipment for processing anti-burr cylinder sleeve, specific method
With following step:
S1), foaming agent is added into first cabinet, water is added into second cabinet, to the third cabinet
Dust is added into the 4th cabinet in interior addition cellulose, and quartz sand is added into the 5th cabinet;
S2), water in first case intracorporal foaming agent and the second cabinet the secondth stirring is added in 1 to 1 ratio to fill
Set middle stirring 4 hours;
S3), that the intracorporal cellulose of third case and dust are added to stirring 4 in third agitating device in 1 to 1 ratio is small
When;
S4), mixture obtained by S1 and S2 step is added in the first agitating device in 1 to 1 ratio;
S5), stirring 4 hours, quartz sand after the five casees intracorporal quartz sands being added in the cylinder of the first agitating device
It is 1 to 2 with the ratio for having mixture in cylinder;
S6), mixture obtained in S4 is added in spray tank and is sprayed to by spray tank and be fixed on the cylinder
It covers on the steel bushing on fixator.
A specific embodiment of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention
Protect range.
Claims (5)
1. a kind of equipment for processing anti-burr cylinder sleeve, it is characterized in that:Including the first mixing component, setting and the first stirring group
The second mixing component and third mixing component of part two sides, are located at institute at the spray tank connecting with first mixing component bottom
State the cylinder sleeve fixator of spray tank side;First mixing component include cylinder, setting with the intracorporal agitating shaft of the cylinder and
The paddle being distributed on the agitating shaft;Second mixing component includes the first cabinet, the second cabinet and the first stirring dress
It sets, first cabinet and second cabinet are arranged side by side and are all located on first agitating device, first case
Body and the second cabinet are all connect with first agitating device;The third mixing component include third cabinet, the 4th cabinet and
Second agitating device, the third cabinet and the 4th cabinet are arranged side by side and are all located on second agitating device, described
Third cabinet and the 4th cabinet are all connect with second agitating device;The cylinder sleeve fixator includes first support, second
Frame, column, cylinder, motor, shaft and electromagnet, the second support are located under the first support, and the column passes through
To support the first support and second support, the cylinder is arranged described for the two sides of the first support and second support
In first support, the output end of first cylinder is connect with the motor, and the output end of the motor is connect with the shaft
To drive the shaft to rotate, the electromagnet is cylinder, and the electromagnet sleeve is mounted in the shaft and the concyclic heart of the two,
Shaft described in the delivery outlet face of the spray tank;First mixing component, the second agitating device and third agitating device tool
There is identical structure;The 5th cabinet connecting with cylinder is additionally provided with above the cylinder.
2. the equipment of the anti-burr cylinder sleeve of processing according to claim 1, it is characterized in that:The bottom of the cylinder sleeve fixator is set
It is equipped with the collecting box to collect spray paint, is additionally provided with splash-back on the cylinder sleeve fixator, the splash-back is by the cylinder
Cover the notch with spray tank delivery outlet described in face on fixator package and splash-back.
3. the equipment of the anti-burr cylinder sleeve of processing according to claim 1, it is characterized in that:First cabinet and the first stirring
The company of device, the second cabinet and the first agitating device, third cabinet and the second agitating device, the 4th cabinet and the second agitating device
The place of connecing is provided with solenoid valve and flow sensor.
4. the equipment for processing anti-burr cylinder sleeve according to claim 1, it is characterized in that:The cylinder body bottom setting helps stream
Slot, it is described to help that chute is connect with the spray tank by pipeline and the junction of the two is provided with solenoid valve and flow sensor.
5. a kind of anti-burr cylinder sleeve production method, it is characterized in that:For processing setting for anti-burr cylinder sleeve as described in claim 1
In standby, the method includes:
S1), foaming agent is added into first cabinet, water is added into second cabinet, add into the third cabinet
Enter cellulose, dust is added into the 4th cabinet, quartz sand is added into the 5th cabinet;
S2), water in first case intracorporal foaming agent and the second cabinet is added in the secondth agitating device in 1 to 1 ratio
Stirring 4 hours;
S3), the intracorporal cellulose of third case and dust are added in third agitating device in 1 to 1 ratio and are stirred 4 hours;
S4), mixture obtained by S1 and S2 step is added in the first agitating device in 1 to 1 ratio;
S5), stirring 4 hours, quartz sand and cylinder after the five casees intracorporal quartz sands being added in the cylinder of the first agitating device
The ratio for having mixture in body is 1 to 2;
S6), mixture obtained in S4 is added in spray tank and is sprayed to by spray tank and be fixed on the cylinder sleeve and consolidate
Determine on the steel bushing on device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810732914.5A CN108906394B (en) | 2018-07-05 | 2018-07-05 | Equipment for machining anti-burr cylinder sleeve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810732914.5A CN108906394B (en) | 2018-07-05 | 2018-07-05 | Equipment for machining anti-burr cylinder sleeve |
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CN108906394A true CN108906394A (en) | 2018-11-30 |
CN108906394B CN108906394B (en) | 2021-09-14 |
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CN201810732914.5A Active CN108906394B (en) | 2018-07-05 | 2018-07-05 | Equipment for machining anti-burr cylinder sleeve |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU668717A1 (en) * | 1977-04-06 | 1979-06-25 | Челябинский Филиал Всесоюзного Научно-Исследовательского И Конструкторско-Технологического Института Стальных Конструкций | Coating apparatus |
CN103464032A (en) * | 2013-09-13 | 2013-12-25 | 深圳市盛波光电科技有限公司 | Multicomponent solution preparation system |
CN103817285A (en) * | 2014-01-15 | 2014-05-28 | 周家荣 | Coating capable of forming mushroom-shaped burrs during centrifugal casting of engine cylinder sleeve |
CN206688934U (en) * | 2017-04-01 | 2017-12-01 | 廖志龙 | One kind machining paint spraying apparatus |
CN107937799A (en) * | 2017-12-08 | 2018-04-20 | 中原内配集团股份有限公司 | A kind of burr cylinder jacket of centrifugal casting and preparation method thereof |
CN207259580U (en) * | 2017-08-24 | 2018-04-20 | 安徽省岳西缸套有限公司 | cylinder sleeve deep ion nitriding device |
-
2018
- 2018-07-05 CN CN201810732914.5A patent/CN108906394B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU668717A1 (en) * | 1977-04-06 | 1979-06-25 | Челябинский Филиал Всесоюзного Научно-Исследовательского И Конструкторско-Технологического Института Стальных Конструкций | Coating apparatus |
CN103464032A (en) * | 2013-09-13 | 2013-12-25 | 深圳市盛波光电科技有限公司 | Multicomponent solution preparation system |
CN103817285A (en) * | 2014-01-15 | 2014-05-28 | 周家荣 | Coating capable of forming mushroom-shaped burrs during centrifugal casting of engine cylinder sleeve |
CN206688934U (en) * | 2017-04-01 | 2017-12-01 | 廖志龙 | One kind machining paint spraying apparatus |
CN207259580U (en) * | 2017-08-24 | 2018-04-20 | 安徽省岳西缸套有限公司 | cylinder sleeve deep ion nitriding device |
CN107937799A (en) * | 2017-12-08 | 2018-04-20 | 中原内配集团股份有限公司 | A kind of burr cylinder jacket of centrifugal casting and preparation method thereof |
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CN108906394B (en) | 2021-09-14 |
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Address after: 638500 No. 6 Xinhong Road, Qianfeng District, Guang'an City, Sichuan Province Applicant after: Sichuan Yaoye Technology Co., Ltd. Address before: 638500 No. 6 Xinhong Road, Qianfeng District, Guang'an City, Sichuan Province Applicant before: Guangan Yao Ye Machinery Manufacturing Co., Ltd. |
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