CN108894528A - A kind of high-altitude glass cleaning machine - Google Patents
A kind of high-altitude glass cleaning machine Download PDFInfo
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- CN108894528A CN108894528A CN201811022871.8A CN201811022871A CN108894528A CN 108894528 A CN108894528 A CN 108894528A CN 201811022871 A CN201811022871 A CN 201811022871A CN 108894528 A CN108894528 A CN 108894528A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 91
- 239000011521 glass Substances 0.000 title claims abstract description 43
- 239000010865 sewage Substances 0.000 claims abstract description 89
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 238000000746 purification Methods 0.000 claims abstract description 15
- 125000006850 spacer group Chemical group 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 19
- 238000000889 atomisation Methods 0.000 claims description 16
- 229920005549 butyl rubber Polymers 0.000 claims description 16
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 229920001971 elastomer Polymers 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 4
- 239000003595 mist Substances 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 230000008676 import Effects 0.000 claims 4
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 210000003464 cuspid Anatomy 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 239000000725 suspension Substances 0.000 claims 1
- 238000001179 sorption measurement Methods 0.000 abstract description 24
- 238000010276 construction Methods 0.000 abstract 1
- 244000309464 bull Species 0.000 description 12
- 230000009193 crawling Effects 0.000 description 11
- 239000012528 membrane Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000005201 scrubbing Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000007790 scraping Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 241000282414 Homo sapiens Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/002—Arrangements for cleaning building facades
- E04G23/004—Arrangements for cleaning building facades with arrangements for collecting waste water or cleaning products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D57/00—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
- B62D57/02—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
- B62D57/024—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members specially adapted for moving on inclined or vertical surfaces
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- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Combustion & Propulsion (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开的一种高空玻璃清洗机,包括清洗机构和移动机构,清洗机构和移动机构之间可拆卸连接;清洗机构包括污水处理系统和净水系统,两者连通,净水系统连接清洗组件,清洗组件包括雾化水组件和滚筒组件;移动机构包括传动机构和吸附机构,传动机构对称安装在左右两侧的定距杆上,每个吸附机构均安装在传动机构的表面。本发明公开的玻璃清洗机解决了现有的玻璃清洗装置操作不方便,功能单一、不能翻越障碍的问题,使用该装置清洗高空玻璃减少人力成本,降低施工危险程度和提高工作效率。
A high-altitude glass cleaning machine disclosed by the present invention includes a cleaning mechanism and a moving mechanism, and the cleaning mechanism and the moving mechanism are detachably connected; the cleaning mechanism includes a sewage treatment system and a water purification system, both of which are connected, and the water purification system is connected to a cleaning component , the cleaning assembly includes an atomized water assembly and a drum assembly; the moving mechanism includes a transmission mechanism and an adsorption mechanism, the transmission mechanism is symmetrically installed on the spacers on the left and right sides, and each adsorption mechanism is installed on the surface of the transmission mechanism. The glass cleaning machine disclosed by the invention solves the problems of inconvenient operation, single function and inability to overcome obstacles in the existing glass cleaning device. Using the device to clean high-altitude glass reduces labor costs, reduces construction risks and improves work efficiency.
Description
技术领域technical field
本发明属于高空玻璃清洗装置技术领域,涉及一种高空玻璃清洗机。The invention belongs to the technical field of high-altitude glass cleaning devices, and relates to a high-altitude glass cleaning machine.
背景技术Background technique
壁面移动机械人属于极限作业机器人。所谓极限作业是指一些危险的工作条件(如放射性、高温、高压、垂直壁面、宇宙环境等)下所进行的检测、维修、救援等作业。这些作业对人类来讲是危险的也是不易实现的,目前使用的爬行装置中一般采用多个活塞缸或电机和相关机构与真空吸盘相连,实现爬行装置在光滑壁面上的直行、转弯和静止,整体机构复杂、笨重,过重的质量不利于其在光滑壁面上的吸附,复杂的机构也增加了爬行装置制造成本,降低了整个装置的可靠性。现有的壁面爬行装置在遇到墙面有障碍物的时候就会停止前进,无法继续工作,造成极大的不便。The wall mobile robot belongs to the extreme operation robot. The so-called extreme operation refers to the detection, maintenance, rescue and other operations carried out under some dangerous working conditions (such as radioactivity, high temperature, high pressure, vertical wall, space environment, etc.). These operations are dangerous and difficult for human beings. The currently used crawling devices generally use multiple piston cylinders or motors and related mechanisms to connect with vacuum suction cups to realize the straight running, turning and stationary of the crawling device on the smooth wall. The overall mechanism is complicated and heavy, and the heavy mass is not conducive to its adsorption on the smooth wall surface. The complicated mechanism also increases the manufacturing cost of the crawling device and reduces the reliability of the whole device. The existing wall crawling device will stop advancing when encountering an obstacle on the wall, and cannot continue to work, causing great inconvenience.
现今高空玻璃清洗机只能针对光滑平整玻璃表面进行清洗,对一些具有玻璃肋或突出物的不平整玻璃幕墙表面则不能清洗。总之,现有高空玻璃清洗机清洗时不能翻越障碍,使用不方便。Today's high-altitude glass cleaning machines can only clean smooth and flat glass surfaces, but cannot clean some uneven glass curtain wall surfaces with glass ribs or protrusions. In a word, the existing high-altitude glass washing machine cannot climb over obstacles during cleaning, which is inconvenient to use.
发明内容Contents of the invention
本发明的目的是提供一种高空玻璃清洗机,解决了现有的玻璃清洗装置操作不方便和功能单一的问题。The object of the present invention is to provide a high-altitude glass cleaning machine, which solves the problems of inconvenient operation and single function of the existing glass cleaning device.
本发明所采用的技术方案是,一种高空玻璃清洗机,包括清洗机构和移动机构,清洗机构和移动机构之间可拆卸连接;The technical solution adopted in the present invention is a high-altitude glass cleaning machine, including a cleaning mechanism and a moving mechanism, and the cleaning mechanism and the moving mechanism are detachably connected;
清洗机构包括污水处理系统和净水系统,污水处理系统和净水系统之间通过污水回收管道连通,净水系统连接清洗组件,清洗组件包括雾化水组件和滚筒组件,用于清洗玻璃墙面;The cleaning mechanism includes a sewage treatment system and a water purification system. The sewage treatment system and the water purification system are connected through a sewage recovery pipeline. The water purification system is connected to a cleaning component. The cleaning component includes an atomized water component and a roller component for cleaning the glass wall. ;
移动机构包括传动机构和若干吸附机构,传动机构对称安装在左右两侧的定距杆上,每个吸附机构均安装在传动机构的表面。The moving mechanism includes a transmission mechanism and several adsorption mechanisms. The transmission mechanism is symmetrically installed on the distance rods on the left and right sides, and each adsorption mechanism is installed on the surface of the transmission mechanism.
本发明的其他特点还在于,Other features of the present invention are also that,
净水系统包括固接在外壳顶面上的净水箱,净水箱内部侧壁固接清洗液箱,清洗液箱内部固定安装有水泵III,水泵III通过清洗液管和清洗液进口连接雾化水组件;净水箱侧壁内部还安装有水泵II,水泵II通过清水管和清水进口连接滚筒组件。The water purification system includes a clean water tank fixed on the top surface of the housing. The side wall of the clean water tank is fixed with a cleaning liquid tank. A water pump III is fixed inside the cleaning liquid tank. The water pump III is connected to the mist through the cleaning liquid pipe and the cleaning liquid inlet. A chemical water assembly; a water pump II is also installed inside the side wall of the clean water tank, and the water pump II is connected to the drum assembly through a clean water pipe and a clean water inlet.
雾化水组件包括固接在外壳底面两侧壁之间的雾化主管,雾化主管与清洗液进口连通,雾化主管上间隔均匀连通有若干雾化管,每个雾化管垂直于外壳的底面悬挂固接在雾化主管上,并与雾化主管内部连通,每个雾化管的一端均设置有雾化喷头;雾化主管的一侧设置有滚筒组件,滚筒组件包括连接在外壳的底面两侧壁之间的滚筒空心吊杆,滚筒空心吊杆一端与清水进口连通,另一端连接滚筒轴,滚筒轴的一端通过联轴器连接电机IV,滚筒轴上套接有滚筒,滚筒通过轴承连接在滚筒轴上,滚筒外侧壁固接橡胶垫层,橡胶垫层的外侧壁固接滚筒软毛。The atomizing water assembly includes an atomizing main pipe fixed between the two side walls of the bottom of the housing. The atomizing main pipe is connected to the cleaning liquid inlet. There are several atomizing tubes evenly spaced on the atomizing main tube. Each atomizing tube is perpendicular to the housing. The bottom surface of each atomization pipe is suspended and fixed on the atomization main pipe, and communicates with the inside of the atomization main pipe. One end of each atomization pipe is provided with an atomization nozzle; one side of the atomization main pipe is provided with a drum assembly, and the drum assembly includes a The drum hollow suspender between the two side walls of the bottom surface, one end of the drum hollow suspender is connected to the clean water inlet, the other end is connected to the drum shaft, one end of the drum shaft is connected to the motor IV through a coupling, and the drum shaft is sleeved with a drum. The roller is connected to the roller shaft through bearings, the outer wall of the roller is fixedly connected with the rubber cushion, and the outer wall of the rubber cushion is fixed with the soft hair of the roller.
清洗组件还包括固接在外壳底面四边的刮水板,与雾化主管相互平行的两个刮水板上分别开有B侧排污口和A测排污口,B侧排污口和A测排污口分别通过B侧污水管和A侧污水管与污水处理系统连通,B侧污水管和A侧污水管上还分别安装有B测污水泵和A侧污水泵;污水处理系统包括固接在外壳顶面上的污水箱,污水箱内部两侧壁之间间隔依次固接有粗滤膜和细滤膜,B侧污水管和A侧污水管均连通污水箱内壁粗滤膜一侧。The cleaning assembly also includes wipers fixed on the four sides of the bottom surface of the shell, and the two wipers parallel to the atomizing main pipe are respectively provided with the B-side sewage outlet and the A-side sewage outlet, and the B-side sewage outlet and the A-side sewage outlet. The B-side sewage pipe and the A-side sewage pipe are respectively connected to the sewage treatment system. The B-side sewage pipe and the A-side sewage pipe are respectively installed with a B-side sewage pump and a side A-side sewage pump; the sewage treatment system includes In the sewage tank on the surface, a coarse filter membrane and a fine filter membrane are sequentially fixed between the two side walls of the sewage tank, and the B-side sewage pipe and the A-side sewage pipe are connected to one side of the coarse filter membrane on the inner wall of the sewage tank.
传动机构包括安装在左右两侧定距杆之间的齿轮组件和分别安装在左右两侧定距杆外侧的链轮组I和链轮组II,链轮组I和链轮组II上分别缠绕有链条I和链条II,链轮组I和链轮组II的结构相同。The transmission mechanism includes a gear assembly installed between the distance rods on the left and right sides, and a sprocket group I and a sprocket group II respectively installed on the outside of the distance rods on the left and right sides. The sprocket group I and the sprocket group II are respectively wound There are chain I and chain II, and the structure of chain wheel group I and chain wheel group II is the same.
齿轮组件包括连接在左右两侧定距杆之间两两相互平行的大齿轮轴、小齿轮轴和轴,大齿轮轴和轴位于定距杆的两端,小齿轮轴位于大齿轮轴和轴的中间,大齿轮轴中间键连接大齿轮,小齿轮轴中间键连接小齿轮,大齿轮啮合小齿轮,小齿轮轴的一端通过联轴器连接电机I,电机I固接在定距杆上;大齿轮轴和轴两端均穿过定距杆分别通过螺纹连接定距杆左右两侧的链轮组I和链轮组II。The gear assembly includes a large gear shaft, a pinion shaft and a shaft that are connected between the distance rods on the left and right sides and are parallel to each other. In the middle of the large gear shaft, the middle key of the large gear shaft is connected with the large gear, and the middle key of the pinion shaft is connected with the pinion, and the large gear meshes with the pinion. One end of the pinion shaft is connected to the motor I through a coupling, and the motor I is fixed on the distance rod; The bull gear shaft and the two ends of the shaft pass through the spacer bar and connect the sprocket group I and the sprocket group II on the left and right sides of the spacer bar through threads.
链轮组I包括分别通过螺纹连接在大齿轮轴和轴一端的两个大链轮,两个大链轮之间缠绕啮合链条I,链条I还与三个小链轮啮合,定距杆中央通过螺栓固接有三角固定架,三角固定架中央开设有销轴孔通过销轴I连接另一个三角固定架,另一个三角固定架位于链轮组I外侧,并且在表面底部螺栓孔处通过螺栓固定在压杆上,三个小链轮位于两个三角固定架的之间,并且通过销柱固定在两个三角固定架的三角,三个小链轮可以绕销柱转动,链条I上设置有若干吸附机构。The sprocket set I includes two large sprockets that are respectively connected to the large gear shaft and one end of the shaft by threads, and the meshing chain I is wound between the two large sprockets, and the chain I is also meshed with three small sprockets. The triangle fixing frame is fixed by bolts, and there is a pin shaft hole in the center of the triangle fixing frame to connect another triangle fixing frame through the pin shaft I. Fixed on the pressure bar, the three small sprockets are located between the two triangle fixing frames, and are fixed on the triangles of the two triangle fixing frames through pins, the three small sprockets can rotate around the pins, and the chain I is set There are several adsorption mechanisms.
每个定距杆上还固接辅助安装壳,辅助安装壳内部顶端上固接直线电机,辅助安装壳相对的两侧开有凹槽,凹槽内放置有拉杆,拉杆的轴线与定距杆平行,拉杆通过螺纹孔与直线电机丝杠轴螺纹连接,拉杆的中央与凹槽配合连接的地方开有对应的凸台,拉杆的内部沿轴向开设有“凹”字形通孔,通孔两端设置有弧面轨道,通孔内部表面除过两端的地方呈平面轨道。Each spacer rod is also fixedly connected with the auxiliary mounting shell, and the top of the auxiliary mounting shell is fixed with a linear motor. There are grooves on the opposite sides of the auxiliary mounting shell, and a pull rod is placed in the groove. The axis of the pull rod is aligned with the distance rod. Parallel, the tie rod is threadedly connected with the screw shaft of the linear motor through the threaded hole. There is a corresponding boss at the place where the center of the tie rod is matched with the groove. The end is provided with an arc track, and the inner surface of the through hole is a plane track except for the two ends.
吸附机构包括圆形的吸盘壳体,吸盘壳体中央间隙连接吸盘杆,吸盘壳体表面位于吸盘杆两侧对称固接两组吸盘凸台,每组吸盘凸台之间通过两个相互平行的销轴II连接在链条I和链条II上。The adsorption mechanism includes a circular suction cup shell, the central gap of the suction cup shell is connected to the suction cup rod, the surface of the suction cup shell is located on both sides of the suction cup rod, and two groups of suction cup bosses are fixed symmetrically, and each group of suction cup bosses is connected by two mutually parallel Bearing pin II is connected on chain I and chain II.
吸盘壳体上位于吸盘凸台的外侧还固接有滚轮支撑台,滚轮支撑台通过销轴连接滚轮;吸盘杆的一端固接一垂直于吸盘杆的横杆,横杆两端各过盈配合连接一轴承II内圈,轴承II外圈在弧面轨道内和平面轨道上滚动,吸盘杆的另一端通过螺母连接丁基橡胶,丁基橡胶连接在吸盘壳体的圆周上。The suction cup shell is located on the outside of the suction cup boss and is also fixedly connected with a roller support platform, which is connected to the roller through a pin shaft; one end of the suction cup rod is fixed to a cross bar perpendicular to the suction cup rod, and the two ends of the cross bar are interference fit Connect the inner ring of a bearing II, the outer ring of the bearing II rolls in the arc track and the plane track, the other end of the suction cup rod is connected to the butyl rubber through the nut, and the butyl rubber is connected to the circumference of the suction cup shell.
本发明的有益效果是,一种高空玻璃清洗机,通过采用毛刷、滚筒刷和清洗液的综合作用去除玻璃上的污渍,首先雾化喷洒清洗液、毛刷粗刷洗、滚筒刷刷洗,保证玻璃清洗的干净;最后使用刮水板把包含污渍的清洗液收集到污水箱,经污水箱过滤净化,过滤后的水进入净水箱,实现水的循环利用;移动机构具有吸附和爬行两个作用,吸盘进入拉杆时产生吸附力,在爬行的过程中,前面的吸盘依次通过拉杆进入吸附状态,尾部的最后一个吸盘,分别依次经过拉杆中平面轨道与端部弧面轨道,实现吸盘由吸附状态逐渐变为贴紧壁面无吸附力状态,吸盘离开壁面时就不会是吸附状态,便不会给爬行装置前行造成阻力。通过转盘机构的设置,可以使得机构在原地进行360度的旋转,当遇到障碍物时,通过电机可以控制链轮组翻越障碍物。The beneficial effect of the present invention is that a high-altitude glass cleaning machine removes stains on the glass through the comprehensive action of the brush, roller brush and cleaning liquid. The glass is cleaned cleanly; finally, the wiper is used to collect the cleaning liquid containing the stains into the sewage tank, filtered and purified by the sewage tank, and the filtered water enters the clean water tank to realize water recycling; the moving mechanism has two functions of adsorption and crawling. Function, when the suction cup enters the pull rod, it generates adsorption force. During the crawling process, the front suction cup enters the adsorption state through the pull rod in turn, and the last suction cup at the tail passes through the middle plane track and the end arc track of the tie rod in turn to realize the sucker from the suction The state gradually changes to a state of being close to the wall without adsorption force, and when the suction cup leaves the wall, it will not be in an adsorption state, and will not cause resistance to the crawling device moving forward. Through the setting of the turntable mechanism, the mechanism can be rotated 360 degrees in situ. When an obstacle is encountered, the motor can control the sprocket set to climb over the obstacle.
附图说明Description of drawings
图1是本发明的一种高空玻璃清洗机的结构示意图;Fig. 1 is the structural representation of a kind of high-altitude glass washing machine of the present invention;
图2是清洗机构的结构示意图;Fig. 2 is the structural representation of cleaning mechanism;
图3是移动机构的结构示意图;Fig. 3 is the structural representation of moving mechanism;
图4是清洗机构与移动机构连接处的结构示意图;Fig. 4 is a structural schematic diagram of the connection between the cleaning mechanism and the moving mechanism;
图5是清洗机构内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of the cleaning mechanism;
图6是清洗机构侧视结构示意图;Fig. 6 is a side view structural schematic diagram of the cleaning mechanism;
图7是传动结构示意图;Fig. 7 is a schematic diagram of a transmission structure;
图8是三角固定架的结构示意图;Fig. 8 is a structural schematic diagram of a tripod mount;
图9是拉杆的结构示意图;Fig. 9 is a structural schematic diagram of a pull rod;
图10是吸附机构的结构示意图;Figure 10 is a schematic structural view of the adsorption mechanism;
图11是转盘主体结构示意图;Fig. 11 is a schematic diagram of the main structure of the turntable;
图12是滑盘下梁和滑盘上梁连接处的剖面图;Fig. 12 is a cross-sectional view of the connection between the lower beam of the slider and the upper beam of the slider;
图13是滑盘下梁和滑盘上梁连接后的结构示意图;Fig. 13 is a schematic diagram of the structure after the lower beam of the sliding plate is connected to the upper beam of the sliding plate;
图14是转盘吸盘的结构示意图。Fig. 14 is a structural schematic diagram of the suction cup of the turntable.
图中,1.大齿轮,2.大齿轮轴,3.定距杆,4.链轮组I,5.电机I,6.链条I,7.小齿轮轴,8.小齿轮,9.轴,10.链条II,11.拉杆,12.直线电机,13.辅助安装壳,14.凹槽,15.直线电机丝杠轴,16.链轮组II,17.吸附机构,18.大链轮,19.三角固定架,20.压杆,21.小链轮,22.轴承I,23.销轴I,24.螺栓孔,25.销轴孔,27.弧面轨道,28.平面轨道,29.销轴II,30.轴承II,31.吸盘杆,32.吸盘凸台,33.滚轮,34.吸盘壳体,35.丁基橡胶,36.滚轮支撑台,37.螺纹孔,38.转盘小齿轮,39.转盘吸盘,40.螺母,41.真空泵,43.螺栓孔II,44.转盘顶盘,45.转盘直线电机轴,46.转盘直线电机,47.真空泵管48.吸盘固定盘,49.滑盘上梁,50.导杆,51.滑盘下梁,52.螺钉,53.滚珠丝杠,56.滑盘下梁电机,57.螺栓孔II,58.螺杆孔II,59.滑盘上梁凸台,60.螺杆电机轴,61.螺杆电机,62.丁基橡胶II,63.转盘大齿轮,64.清洗机构,65.污水箱,66.螺杆,67.螺杆电机II,68.清洗机构挂板,69.螺杆孔III,70.净水箱,71.粗滤膜,72.细滤膜,73.水泵I,74.水泵II,75.清洗液箱,76.水泵III,77.清水管,78.清洗液管,79.B侧排污口,80.A测排污口,81.雾化喷头,82.毛刷,83.滚筒软毛,84.A侧污水管,85.B侧污水管,86.刮水板,87.清洗液进口,88.清水进口,89.A侧污水泵,90.B测污水泵,91.螺杆孔IV,94.外壳,95.雾化管,96.电机VII,103.滚筒空心吊杆,107.滚筒轴,108.电机IV,109.橡胶垫层,110.毛刷轴,111.滚筒,114.污水回收管道。Among the figure, 1. bull gear, 2. bull gear shaft, 3. spacer bar, 4. chain wheel group 1, 5. motor 1, 6. chain 1, 7. pinion shaft, 8. pinion, 9. Shaft, 10. Chain II, 11. Pull rod, 12. Linear motor, 13. Auxiliary installation shell, 14. Groove, 15. Linear motor screw shaft, 16. Sprocket group II, 17. Adsorption mechanism, 18. Large Chain wheel, 19. triangular fixed frame, 20. depression bar, 21. small sprocket wheel, 22. bearing 1, 23. pin shaft 1, 24. bolt hole, 25. pin shaft hole, 27. arc track, 28. Plane track, 29. Pin shaft II, 30. Bearing II, 31. Suction cup rod, 32. Suction cup boss, 33. Roller, 34. Suction cup shell, 35. Butyl rubber, 36. Roller support platform, 37. Thread Hole, 38. Turntable pinion, 39. Turntable suction cup, 40. Nut, 41. Vacuum pump, 43. Bolt hole II, 44. Turntable top plate, 45. Turntable linear motor shaft, 46. Turntable linear motor, 47. Vacuum pump tube 48. Suction cup fixed plate, 49. Sliding plate upper beam, 50. Guide rod, 51. Sliding plate lower beam, 52. Screw, 53. Ball screw, 56. Sliding plate lower beam motor, 57. Bolt hole II, 58 .Screw hole II, 59. Slide plate upper beam boss, 60. Screw motor shaft, 61. Screw motor, 62. Butyl rubber II, 63. Turntable gear, 64. Cleaning mechanism, 65. Sewage tank, 66. Screw, 67. Screw motor II, 68. Cleaning mechanism hanging plate, 69. Screw hole III, 70. Clean water tank, 71. Coarse filter membrane, 72. Fine filter membrane, 73. Water pump I, 74. Water pump II, 75. Cleaning Liquid tank, 76. Water pump III, 77. Clean water pipe, 78. Cleaning liquid pipe, 79. B side sewage outlet, 80. A measuring sewage outlet, 81. Atomizing nozzle, 82. Hair brush, 83. Roller soft hair, 84. Sewage pipe on side A, 85. Sewage pipe on side B, 86. Scraper, 87. Cleaning liquid inlet, 88. Clean water inlet, 89. Sewage pump on A side, 90. Sewage pump on B side, 91. Screw hole IV , 94. Shell, 95. Atomizing tube, 96. Motor VII, 103. Drum hollow suspender, 107. Drum shaft, 108. Motor IV, 109. Rubber pad, 110. Brush shaft, 111. Drum, 114 . Sewage recycling pipes.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明的一种高空玻璃清洗机,如图1所示,包括清洗机构64和移动机构,清洗机构64和移动机构通过螺栓可拆卸连接;A high-altitude glass cleaning machine of the present invention, as shown in Figure 1, includes a cleaning mechanism 64 and a moving mechanism, and the cleaning mechanism 64 and the moving mechanism are detachably connected by bolts;
如图2所示,清洗机构64包括矩形中空的外壳94,外壳94的顶面一端上固接有污水处理系统和净水系统,污水处理系统和净水系统之间通过污水回收管道114连通,污水回收管道114上安装有水泵I73,用于将污水处理系统处理过的污水打到净水系统,净水系统连接清洗组件,清洗组件包括雾化水组件和滚筒组件,用于清洗玻璃墙面;As shown in Figure 2, the cleaning mechanism 64 includes a rectangular hollow shell 94, and one end of the top surface of the shell 94 is fixedly connected with a sewage treatment system and a water purification system, and the sewage treatment system and the water purification system are communicated through a sewage recovery pipeline 114, A water pump I73 is installed on the sewage recovery pipeline 114, which is used to pump the sewage treated by the sewage treatment system to the water purification system. The water purification system is connected to a cleaning component. The cleaning component includes an atomized water component and a roller component for cleaning the glass wall. ;
如图1和图3所示,移动机构包括传动机构、若干吸附机构17和转盘机构,传动机构对称安装在左右两侧的定距杆3上,每个吸附机构17均安装在传动机构的表面,转盘机构位于左右两侧传动机构之间,转盘机构包括转盘主体和连接在转盘主体顶端的滑盘下梁51,滑盘下梁51中间固定连接有与滑盘下梁51轴线垂直的滑盘上梁49,滑盘上梁49在两端开设的螺杆孔II58处通过螺杆电机轴60固定连接在左右两侧定距杆3上,螺杆电机轴60固定连接螺杆电机61作为整体,用以带动传动机构运动。As shown in Figures 1 and 3, the moving mechanism includes a transmission mechanism, several adsorption mechanisms 17 and a turntable mechanism. The transmission mechanism is symmetrically installed on the distance rods 3 on the left and right sides, and each adsorption mechanism 17 is installed on the surface of the transmission mechanism. , the turntable mechanism is located between the transmission mechanisms on the left and right sides. The turntable mechanism includes a turntable body and a slider lower beam 51 connected to the top of the turntable body. The slider lower beam 51 is fixedly connected with a slider perpendicular to the axis of the slider lower beam 51. Upper beam 49, the upper beam 49 of the sliding plate is fixedly connected on the distance rods 3 on the left and right sides by the screw motor shaft 60 at the screw hole II58 places offered at both ends, and the screw motor shaft 60 is fixedly connected to the screw motor 61 as a whole, in order to drive Transmission mechanism movement.
如图4所示,滑盘下梁51一端固接清洗机构挂板68,清洗机构挂板68表面上开有若干螺杆孔III69,清洗机构64通过螺杆66将外壳94顶面上的螺杆孔VI91和清洗机构挂板68表面的螺杆孔III69分别螺纹连接,螺杆66上还连接螺杆电机II67。As shown in Figure 4, one end of the lower beam 51 of the sliding plate is fixedly connected to the cleaning mechanism hanging plate 68, and some screw holes III69 are arranged on the surface of the cleaning mechanism hanging plate 68. It is threadedly connected with the screw hole III69 on the surface of the cleaning mechanism hanging plate 68, and the screw motor II67 is also connected on the screw rod 66.
如图5和图6所示,净水系统包括固接在外壳94顶面上的净水箱70,净水箱70内部侧壁固接清洗液箱75,清洗液箱75内部固定安装有水泵III76,水泵III76通过清洗液管78和清洗液进口87连接雾化水组件;净水箱70侧壁内部还安装有水泵II74,水泵II74通过清水管77和清水进口88连接滚筒组件;清洗组件包括雾化水组件,雾化水组件包括固接在外壳94底面两侧壁之间的雾化主管,雾化主管与清洗液进口87连通,雾化主管上间隔均匀连通有若干雾化管95,每个雾化管95垂直于外壳94的底面悬挂固接在雾化主管上,并与雾化主管内部连通,每个雾化管95的一端均设置有雾化喷头81;雾化主管的一侧还设置有毛刷组件和滚筒组件,毛刷组件包括连接在位于外壳94的底面两侧壁之间依次还连接的毛刷轴110,毛刷轴110的一端通过联轴器连接电机VII96,电机VII96安装在外壳94的内部,毛刷轴110上沿轴向固接若干个悬挂的毛刷82,滚筒组件包括连接在外壳94的底面两侧壁之间的滚筒空心吊杆103,滚筒空心吊杆103一端与清水进口88连通,另一端连接滚筒轴107,滚筒轴107的一端通过联轴器连接电机IV108,滚筒轴107上套接有滚筒111,滚筒111通过轴承连接在滚筒轴107上,滚筒111外侧壁固接橡胶垫层109,橡胶垫层109的外侧壁固接滚筒软毛83。As shown in Figures 5 and 6, the water purification system includes a clean water tank 70 fixed on the top surface of the housing 94, the inner side wall of the clean water tank 70 is fixed with a cleaning solution tank 75, and a water pump is fixedly installed inside the cleaning solution tank 75. III76, the water pump III76 is connected to the atomized water assembly through the cleaning liquid pipe 78 and the cleaning liquid inlet 87; the water pump II74 is also installed inside the side wall of the clean water tank 70, and the water pump II74 is connected to the drum assembly through the clean water pipe 77 and the clean water inlet 88; the cleaning assembly includes Atomized water assembly, the atomized water assembly includes an atomized main pipe fixed between the two side walls of the bottom surface of the shell 94, the atomized main pipe communicates with the cleaning liquid inlet 87, and several atomized pipes 95 are evenly connected to the atomized main pipe, Each atomizing tube 95 is suspended and fixed on the atomizing main tube perpendicular to the bottom surface of the shell 94, and communicates with the inside of the atomizing main tube. One end of each atomizing tube 95 is provided with an atomizing nozzle 81; The side is also provided with a brush assembly and a roller assembly. The brush assembly includes a brush shaft 110 that is connected between the two side walls of the bottom surface of the housing 94, and one end of the brush shaft 110 is connected to the motor VII96 through a coupling. The motor VII96 is installed in the inside of the casing 94, and several suspended brushes 82 are affixed axially on the brush shaft 110. The drum assembly includes a drum hollow suspender 103 connected between the two side walls of the bottom surface of the housing 94, and the drum is hollow. One end of the boom 103 is connected to the clean water inlet 88, and the other end is connected to the drum shaft 107. One end of the drum shaft 107 is connected to the motor IV108 through a coupling. The drum shaft 107 is sleeved with a drum 111, and the drum 111 is connected to the drum shaft 107 through a bearing. , the outer wall of the roller 111 is fixedly connected with the rubber cushion layer 109 , and the outer wall of the rubber cushion layer 109 is fixedly connected with the roller fur 83 .
清洗组件还包括固接在外壳94底面四边的刮水板86,与雾化主管相互平行的两个刮水板86上分别开有B侧排污口79和A测排污口80,B侧排污口79和A测排污口80分别通过B侧污水管85和A侧污水管84与污水处理系统连通,B侧污水管85和A侧污水管84上还分别安装有B测污水泵90和A侧污水泵89;污水处理系统包括固接在外壳94顶面上的污水箱65,污水箱65内部两侧壁之间间隔依次固接有粗滤膜71和细滤膜72,B侧污水管85和A侧污水管84均连通污水箱65内壁粗滤膜71一侧。The cleaning assembly also includes wipers 86 fixed on the four sides of the bottom surface of the shell 94. The two wipers 86 parallel to the atomizing main pipe are respectively provided with a B-side sewage outlet 79 and an A-side sewage outlet 80. The B-side sewage outlet 79 and A-side sewage pipe 80 are respectively connected to the sewage treatment system through the B-side sewage pipe 85 and the A-side sewage pipe 84, and the B-side sewage pipe 85 and the A-side sewage pipe 84 are respectively installed with the B-side sewage pump 90 and the A-side sewage pump 90. Sewage pump 89; the sewage treatment system includes a sewage tank 65 fixedly connected to the top surface of the shell 94, a coarse filter membrane 71 and a fine filter membrane 72 are sequentially fixed between the two side walls of the sewage tank 65, and the B-side sewage pipe 85 and the A-side sewage pipe 84 are connected to one side of the coarse filter membrane 71 on the inner wall of the sewage tank 65 .
如图7所示,传动机构包括安装在左右两侧定距杆3之间的齿轮组件和分别安装在左右两侧定距杆3外侧的链轮组I4和链轮组II16,链轮组I4和链轮组II16上分别缠绕有链条I6和链条II10,链轮组I4和链轮组II16的结构相同。As shown in Figure 7, the transmission mechanism includes a gear assembly installed between the distance rods 3 on the left and right sides and a sprocket group I4 and a sprocket group II16 installed on the outside of the distance rods 3 on the left and right sides respectively, and the sprocket group I4 The chain I6 and the chain II10 are respectively wound on the sprocket set II16, and the structure of the sprocket set I4 and the sprocket set II16 is the same.
齿轮组件包括通过轴承I22过盈配合连接在左右两侧定距杆3之间两两相互平行的大齿轮轴2、小齿轮轴7和轴9,大齿轮轴2和轴9位于定距杆3的两端,小齿轮轴7位于大齿轮轴2和轴9的中间,大齿轮轴2中间键连接大齿轮1,小齿轮轴7中间键连接小齿轮8,大齿轮1啮合小齿轮8,小齿轮轴7的一端通过联轴器连接电机I5,电机I5固接在定距杆3上;大齿轮轴2和轴9两端均穿过定距杆3分别通过螺纹连接定距杆3左右两侧的链轮组I4和链轮组II16。The gear assembly includes a large gear shaft 2, a pinion shaft 7 and a shaft 9 that are connected between the distance rods 3 on the left and right sides through the interference fit of the bearing I22. The large gear shaft 2 and the shaft 9 are located on the distance rod 3. The pinion shaft 7 is located in the middle of the bull gear shaft 2 and the shaft 9, the middle key of the bull gear shaft 2 is connected to the bull gear 1, the middle key of the pinion shaft 7 is connected to the pinion 8, the bull gear 1 meshes with the pinion 8, and the small One end of the gear shaft 7 is connected to the motor I5 through a coupling, and the motor I5 is fixedly connected to the distance rod 3; both ends of the gear shaft 2 and the shaft 9 pass through the distance rod 3 and are respectively threaded to connect the left and right sides of the distance rod 3. Side chainring set I4 and chainring set II16.
链轮组I4包括分别通过螺纹连接在大齿轮轴2和轴9一端的两个大链轮18,两个大链轮18之间缠绕啮合链条I6,链条I6还与三个小链轮21啮合,定距杆3中央通过螺栓固接有三角固定架19,如图8所示,三角固定架19中央开设有销轴孔25通过销轴I23连接另一个三角固定架19,另一个三角固定架19位于链轮组I4外侧,并且在表面底部螺栓孔24处通过螺栓固定在压杆20上,三个小链轮21位于两个三角固定架19的之间,并且通过销柱固定在两个三角固定架19的三角,三个小链轮21可以绕销柱转动,链条I6上设置有若干吸附机构17。The sprocket set I4 includes two large sprockets 18 which are respectively threaded on one end of the large gear shaft 2 and the shaft 9, and the meshing chain I6 is wound between the two large sprockets 18, and the chain I6 is also meshed with three small sprockets 21 , the distance bar 3 central parts are fixedly connected with the triangle mount 19 by bolts, as shown in Figure 8, the triangle mount 19 central part is provided with pin shaft hole 25 and connects another triangle mount 19 by bearing pin 123, another triangle mount 19 is located outside the sprocket group I4, and is fixed on the pressure bar 20 by bolts at the bolt hole 24 at the bottom of the surface, and the three small sprockets 21 are located between the two triangle brackets 19, and are fixed on the two by pins. The triangle of triangle fixed mount 19, three small sprocket wheels 21 can rotate around pin, and some adsorption mechanisms 17 are provided on the chain 16.
每个定距杆3上还固接辅助安装壳13,辅助安装壳13内部顶端上固接直线电机12,辅助安装壳13相对的两侧开有凹槽14,凹槽14内放置有拉杆11,拉杆11的轴线与定距杆3平行,拉杆11通过螺纹孔37与直线电机丝杠轴15螺纹连接,如图9所示,拉杆11的中央与凹槽14配合连接的地方开有对应的凸台,拉杆11的内部沿轴向开设有“凹”字形通孔,通孔两端设置有弧面轨道27,通孔内部表面除过两端的地方呈平面轨道28。Each distance rod 3 is also fixedly connected with an auxiliary installation shell 13, and the top end of the auxiliary installation shell 13 is fixed with a linear motor 12. The opposite sides of the auxiliary installation shell 13 are provided with grooves 14, and a pull rod 11 is placed in the groove 14. , the axis of the pull rod 11 is parallel to the spacer rod 3, and the pull rod 11 is threadedly connected with the screw shaft 15 of the linear motor through the threaded hole 37. Boss, the inside of pull rod 11 is provided with " concave " font through-hole axially, and through-hole two ends are provided with arc surface track 27, and the place of through-hole inner surface except two ends is plane track 28.
如图10所示,吸附机构17包括圆形的吸盘壳体34,吸盘壳体34中央间隙连接吸盘杆31,吸盘壳体34表面位于吸盘杆31两侧对称固接一组吸盘凸台32,每组吸盘凸台32之间通过两个相互平行的销轴II29连接在链条I6和链条II10上;吸盘壳体34上位于吸盘凸台32的外侧还固接有滚轮支撑台36,滚轮支撑台36通过销轴连接滚轮33;吸盘杆31的一端固接一垂直于吸盘杆31的横杆,横杆两端各过盈配合连接一轴承II30内圈,轴承II30外圈在弧面轨道27内和平面轨道28上滚动,吸盘杆31的另一端通过螺母连接丁基橡胶35,丁基橡胶连接在吸盘壳体34的圆周上。As shown in FIG. 10 , the adsorption mechanism 17 includes a circular suction cup housing 34 , the central gap of the suction cup housing 34 is connected to the suction cup rod 31 , and the surface of the suction cup housing 34 is located on both sides of the suction cup rod 31 and a group of suction cup bosses 32 are fixed symmetrically. Each group of sucker bosses 32 is connected on the chain I6 and the chain II10 through two mutually parallel pin shafts II29; the outer side of the sucker bosses 32 on the sucker housing 34 is also fixedly connected with a roller support platform 36, the roller support platform 36 is connected to the roller 33 through a pin shaft; one end of the sucker bar 31 is fixedly connected to a cross bar perpendicular to the sucker bar 31, and each of the two ends of the cross bar is connected with a bearing II30 inner ring with an interference fit, and the outer ring of the bearing II30 is in the arc surface track 27 Roll on the plane track 28, the other end of the suction cup rod 31 is connected to the butyl rubber 35 through a nut, and the butyl rubber is connected to the circumference of the suction cup housing 34.
如图11、图12和图13所示,转盘主体包括圆形的转盘顶盘44,转盘顶盘44表面中央开有四个螺栓孔II43,螺栓孔II43处通过螺栓固定连接有滑盘下梁51,滑盘下梁51两侧沿轴线固接有导杆50,导杆50与滑盘上梁49连接,滑盘上梁49的轴线滑盘下梁51的轴线垂直,滑盘上梁49中间对称固接有滑盘上梁凸台59,滑盘上梁凸台59在螺栓孔II57处通过螺栓与导杆50连接并通过螺钉52固定,滑盘下梁51轴向连接滚珠丝杠53,滚珠丝杠53的一端通过联轴器与滑盘下梁电机56连接,滑盘下梁电机56带动滚珠丝杠53转动,滑盘下梁51随着滚珠丝杠53的转动沿着滚珠丝杠53的轴向移动,从而带动滑盘上梁49移动。As shown in Figure 11, Figure 12 and Figure 13, the main body of the turntable includes a circular turntable top plate 44, four bolt holes II43 are opened in the center of the surface of the turntable top plate 44, and the bolt holes II43 are fixedly connected with the lower beam of the slide plate by bolts 51, both sides of the lower beam 51 of the sliding plate are fixedly connected with guide rods 50 along the axis, the guide rods 50 are connected with the upper beam 49 of the sliding plate, the axis of the upper beam 49 of the sliding plate is vertical, and the upper beam 49 of the sliding plate The upper beam boss 59 of the sliding plate is symmetrically fixed in the middle, and the upper beam boss 59 of the sliding plate is connected with the guide rod 50 by a bolt at the bolt hole II57 and fixed by a screw 52. The lower beam 51 of the sliding plate is axially connected with the ball screw 53, and the ball screw One end of 53 is connected with the lower beam motor 56 of the sliding plate through a coupling, and the lower beam motor 56 of the sliding plate drives the ball screw 53 to rotate, and the lower beam 51 of the sliding plate moves along the axis of the ball screw 53 as the ball screw 53 rotates. to move, thereby driving the upper beam 49 of the sliding plate to move.
转盘顶盘44表面两端分别通过转盘直线电机轴45连接圆形的吸盘固定盘48,转盘直线电机轴45一端连接有转盘直线电机46作为整体带动转盘机构运动;转盘顶盘44和吸盘固定盘48中间设置有转盘大齿轮63,转盘直线电机轴45另一端穿过转盘大齿轮63的两端并固接在吸盘固定盘48表面,转盘大齿轮63啮合转盘小齿轮38,转盘小齿轮38和转盘大齿轮63中央键连接在齿轮轴一端,齿轮轴另一端与吸盘固定盘48通过轴承连接,并且与转盘小齿轮38连接的齿轮轴通过联轴器连接有驱动电机;The two ends of the surface of the turntable top plate 44 are respectively connected to the circular sucker fixed disk 48 through the turntable linear motor shaft 45, and one end of the turntable linear motor shaft 45 is connected with a turntable linear motor 46 as a whole to drive the movement of the turntable mechanism; the turntable top plate 44 and the suction cup fixed disk In the middle of 48, a turntable bull gear 63 is arranged. The other end of the turntable linear motor shaft 45 passes through the two ends of the turntable bull gear 63 and is affixed to the surface of the suction cup fixed disk 48. The turntable bull gear 63 meshes with the turntable pinion 38, and the turntable pinion 38 and The central key of the turntable gear 63 is connected to one end of the gear shaft, and the other end of the gear shaft is connected to the suction cup fixed disk 48 through a bearing, and the gear shaft connected to the turntable pinion 38 is connected to a driving motor through a coupling;
如图14所示,吸盘固定盘48表面沿圆周通过若干吸盘杆均匀连接有转盘吸盘39,每个吸盘杆穿过吸盘固定盘48表面与吸盘固定盘48螺纹连接,并通过螺母40固定,每个吸盘杆内部中空,每个吸盘杆位于吸盘固定盘48底面的一端固接丁基橡胶II62,位于吸盘固定盘48表面的一端连接真空泵管47,真空泵管47连接真空泵41,真空泵41固接在吸盘固定盘48表面。As shown in Figure 14, the surface of the suction cup fixed disk 48 is evenly connected with the rotary disk suction cup 39 by several suction cup rods along the circumference, and each suction cup rod passes through the surface of the suction cup fixed disk 48 and is threadedly connected with the suction cup fixed disk 48, and is fixed by a nut 40. Each suction cup rod is hollow inside, and each suction cup rod is positioned at one end of the bottom surface of the suction cup fixed disk 48 and is affixed with butyl rubber II62, and one end positioned at the surface of the suction cup fixed disk 48 is connected with a vacuum pump tube 47, and the vacuum pump tube 47 is connected with a vacuum pump 41, and the vacuum pump 41 is fixed on The suction cup fixes the surface of the disc 48 .
本发明的一种高空玻璃清洗机,工作原理如下:给清洗液箱75注满清洗液、净水箱70注满水,依次启动水泵II74、水泵III76电机VII96及电机IV108,随后,雾化喷头81喷出雾化的清洗液、毛刷82进行粗刷洗、滚筒软毛83刷洗、刮水板86进行刮净(其中,外壳94为具有四边的封闭型外壳,四边皆具有刮水板86,清洗装置无论往哪个方向前进,刮水板86皆可将清洗水痕及污水刮净),然后启动A侧污水泵89或B侧污水泵90,经A侧排污口80或B侧排污口79分别经A侧污水管84、B侧污水管85流入污水箱65,经粗滤膜71及细滤膜72过滤后污水变为清水,再启动水泵I73,将处理的清水输送到净水箱70,便可进行下次循环利用。A high-altitude glass cleaning machine of the present invention has the following working principle: fill the cleaning liquid tank 75 with cleaning liquid and the clean water tank 70 with water, start the water pump II74, water pump III76, motor VII96 and motor IV108 in sequence, and then, atomize the nozzle 81 sprays atomized cleaning solution, brush 82 for rough scrubbing, roller soft bristle 83 for scrubbing, and wiper 86 for scraping (wherein, the shell 94 is a closed shell with four sides, and all four sides have wiper 86, No matter which direction the cleaning device advances, the wiper 86 can scrape off the cleaning water marks and sewage), then start the A-side sewage pump 89 or the B-side sewage pump 90, and pass through the A-side sewage outlet 80 or the B-side sewage outlet 79 The sewage pipe 84 on the A side and the sewage pipe 85 on the B side flow into the sewage tank 65 respectively. After being filtered by the coarse filter membrane 71 and the fine filter membrane 72, the sewage becomes clean water, and then the water pump I73 is started to transport the treated clean water to the clean water tank 70 , it can be recycled next time.
本发明的一种高空玻璃清洗机的工作过程如下:The working process of a kind of high-altitude glass washing machine of the present invention is as follows:
装置放上壁面之前,启动直线电机12下移,使直线电机丝杠轴15带动拉杆11下移,使吸盘的丁基橡35胶紧贴壁面(轴承II30通过弧面轨道27已经进入到平面轨道28),待整体爬行装置放到壁面上时,使直线电机12向上移动,使直线电机丝杠轴15带动11拉杆上移,使丁基橡胶35中部拉起远离壁面,然后,启动5电机I5,带动小齿轮8转动,小齿轮8带动大齿轮1转动,大齿轮1带动链轮组I4和链轮组II16转动起来(三者同轴),整个爬行装置往前行进(若要后退,将电机I5反转即可;若要停止,关掉电机I5即可)。Before the device is placed on the wall, start the linear motor 12 to move down, so that the linear motor screw shaft 15 drives the pull rod 11 to move down, so that the butyl rubber 35 glue of the suction cup is close to the wall (the bearing II30 has entered the plane track through the arc track 27 28), when the whole crawling device is placed on the wall, the linear motor 12 is moved upward, the linear motor screw shaft 15 drives the 11 pull rod to move upward, and the middle part of the butyl rubber 35 is pulled away from the wall, and then, the motor 15 is started , drives pinion 8 to rotate, and pinion 8 drives bull gear 1 to rotate, and bull gear 1 drives sprocket set I4 and sprocket set II16 to rotate (the three are coaxial), and the whole crawling device moves forward (if you want to move backward, put The motor I5 can be reversed; if you want to stop, just turn off the motor I5).
吸附过程是当吸盘未进入拉杆11时,不产生吸附力,当其进入拉杆11结构中的端部弧面轨道和平面轨道后(此时即所有朝向壁面的吸盘皆紧紧吸附在壁面上)。前进过程中,此类似履带运动的爬行装置,前面的吸盘依次通过拉杆进入吸附状态,尾部的最后一个吸盘,分别依次经过拉杆结构中平面轨道(吸盘的丁基橡胶35中部为拉起远离壁面状态)与端部弧面轨道(吸盘的丁基橡胶35渐渐靠近壁面),即吸盘由吸附状态逐渐变为贴紧壁面无吸附力状态,吸盘离开壁面时就不会是吸附状态,便不会给爬行装置前行造成阻力。The adsorption process is that when the suction cup does not enter the pull rod 11, no adsorption force is generated, and when it enters the end arc track and the plane track in the structure of the pull rod 11 (at this time, all the suction cups facing the wall are tightly adsorbed on the wall) . In the process of moving forward, this crawler is similar to crawler movement. The front suction cup enters the adsorption state through the pull rod in turn, and the last suction cup at the tail passes through the plane track in the pull rod structure in turn (the middle part of the butyl rubber 35 of the suction cup is pulled away from the wall. ) and the arc surface track at the end (the butyl rubber 35 of the suction cup gradually approaches the wall), that is, the suction cup gradually changes from the adsorption state to the non-adsorption state close to the wall surface. When the suction cup leaves the wall surface, it will not be in the adsorption state and will not give The forward movement of the crawler creates resistance.
当遇到障碍时:When you hit a snag:
1)链轮组越障:电机I5停止后,使两边链轮组I4和链轮组II16停止前进,转盘直线电机46启动,转盘吸盘39下移贴近壁面;同时,启动真空泵使41所有转盘吸盘39内产生足够负压吸附在壁面上(此时,整个装置被牢牢吸附在壁面上)。然后,启动直线电机12下移,使直线电机丝杠轴15带动拉杆11下移,使吸盘壳体34上的丁基橡胶35紧贴壁面,不吸附壁面。启动螺杆电机61使链轮组I4和链轮组II16整体上移,离开壁面一定高度;启动滑盘下梁电机56,在滚珠丝杠53的作用下,滑盘上梁49向前移动,同时带动链轮组I4和链轮组II16整体前移(链轮组I4和链轮组II16越过障碍);越过障碍后,停止滑盘下梁电机56,此时,再启动螺杆电机61,使链轮组I4和链轮组II16整体下移,链轮组紧贴壁面后,启动直线电机12,使直线电机丝杠轴15带动拉杆11上移,使吸盘壳体34上的丁基橡胶35与壁面形成空腔,产生负压,从而吸盘便吸附壁面;1) Sprocket group obstacle surmounting: After the motor I5 stops, the sprocket group I4 and the sprocket group II16 on both sides stop moving forward, the turntable linear motor 46 starts, and the turntable suction cup 39 moves down close to the wall; at the same time, start the vacuum pump to make all the turntable suction cups 41 Generate enough negative pressure in 39 to be adsorbed on the wall (at this moment, the whole device is firmly adsorbed on the wall). Then, start the linear motor 12 to move down, so that the linear motor screw shaft 15 drives the pull rod 11 to move down, so that the butyl rubber 35 on the suction cup housing 34 is close to the wall surface and does not absorb the wall surface. Start the screw motor 61 to move the sprocket group I4 and the sprocket group II16 as a whole, and leave the wall at a certain height; start the sliding plate lower beam motor 56, and under the action of the ball screw 53, the sliding plate upper beam 49 moves forward, and at the same time Drive sprocket wheel group I4 and sprocket wheel group II16 whole body forward (sprocket wheel group I4 and sprocket wheel group II16 cross obstacle); The wheel group I4 and the sprocket group II16 move down as a whole, and after the sprocket group is close to the wall, start the linear motor 12, so that the linear motor screw shaft 15 drives the pull rod 11 to move upward, so that the butyl rubber 35 on the suction cup housing 34 and the A cavity is formed on the wall surface, which generates negative pressure, so that the suction cup absorbs the wall surface;
然后,链轮组I4和链轮组II16的履带式机构吸附在壁面上时,此时可以停止转盘机构工作(即停止真空泵47,使所有转盘吸盘39内产生负压消失,然后启动转盘直线电机46反转,使转盘吸盘39上移离开壁面一定距离(此时转盘顶盘44不动))。启动滑盘下梁电机56,使滑盘下梁49向前移动,带动转盘吸盘前移越过障碍后,停止滑盘下梁电机。Then, when the caterpillar mechanism of sprocket wheel group I4 and chain wheel group II16 is adsorbed on the wall surface, the work of the turntable mechanism can be stopped (that is, stop the vacuum pump 47, so that the negative pressure produced in all turntable suckers 39 disappears, and then start the turntable linear motor 46 reverses, make the turntable suction cup 39 move away from the wall certain distance (this moment the turntable top plate 44 does not move)). Start the lower beam motor 56 of the sliding plate, the lower beam 49 of the sliding plate is moved forward, and after driving the rotating disc sucker to move forward and cross the obstacle, stop the lower beam motor of the sliding plate.
此时,爬行装置便可继续向前移动了。At this point, the crawler can continue to move forward.
2)原地3600旋转:当爬行装置正在前行过程中,需要进行原地旋转时,停止电机I5,使两边链轮组I4和链轮组II16停止前进,转盘直线电机46启动,转盘吸盘39下移贴近壁面;同时,启动真空泵41使所有转盘吸盘39内产生足够负压吸附在壁面上(此时,整个装置被牢牢吸附在壁面上)。然后,启动螺杆电机61使5链轮组I4和链轮组II16整体上移,离开壁面一定高度;此时,启动转盘小齿轮电机,带动转盘小齿轮38转动,转盘小齿轮38进而带动转盘大齿轮63转动,转盘大齿轮63进而带动转盘直线电机轴45,再带动转盘顶盘44转动,转盘顶盘44带动滑盘下梁51转动,滑盘下梁51带动滑盘上梁49转动,滑盘上梁49带动两边链轮组I4和链轮组II16动起来,最终实现整个装置旋转。转动到指定位置后,启动螺杆电机61链轮组I4和链轮组II16整体下移,贴紧壁面。启动直线电机12上移,使直线电机丝杠轴15带动拉杆11上移,使丁基橡胶35离开壁面,吸附壁面。此时可以停止转盘吸盘39的工作。此时,爬行装置可以在旋转后,继续前行移动。 2 ) Rotate at 360° on the spot: When the crawling device is moving forward and needs to rotate on the spot, stop the motor I5, stop the sprocket group I4 and the sprocket group II16 on both sides, start the turntable linear motor 46, and the turntable suction cup 39 move down close to the wall; Simultaneously, start the vacuum pump 41 and make enough negative pressure to be adsorbed on the wall (at this time, the whole device is firmly adsorbed on the wall) in all the turntable suction cups 39. Then, the screw motor 61 is started to move the 5 sprocket wheel groups I4 and the sprocket wheel group II16 as a whole, leaving a certain height on the wall; Gear 63 rotates, and turntable gear 63 then drives turntable linear motor shaft 45, and then drives turntable top plate 44 to rotate, turntable top plate 44 drives slide plate lower beam 51 to rotate, slide plate lower beam 51 drives slide plate upper beam 49 to rotate, slide plate The beam 49 on the plate drives the sprocket wheel set I4 and the sprocket wheel set II16 on both sides to move, finally realizing the rotation of the whole device. After rotating to designated position, start screw motor 61 sprocket wheel set I4 and sprocket wheel set II16 integrally move down, close to the wall. Start the linear motor 12 to move up, so that the linear motor screw shaft 15 drives the pull rod 11 to move up, so that the butyl rubber 35 leaves the wall and absorbs the wall. Can stop the work of turntable sucker 39 this moment. At this time, the crawling device can continue to move forward after rotating.
玻璃清洗机采用清洗液、毛刷及滚筒刷的综合作用去除玻璃上的污渍,主要流程是雾化喷洒清洗液、毛刷刷洗、滚筒刷洗、刮板刮净、污水收集、污水过滤处理变为清水、清水输送到滚筒处循环使用,具体过程为:雾化喷头81将清洗液喷洒于玻璃幕墙上,使玻璃幕墙上部分的污渍溶于清洗液;然后由电机VII96驱动毛刷轴带动毛刷对玻璃幕墙进行预刷洗,使一些较难清除的物质脱离玻璃幕墙,接着滚筒软毛83在电机IV108驱动滚筒轴107转动的作用下对玻璃幕墙进行深度清洗,使玻璃幕墙上的污渍全部分离至清洗液中,最后使用刮水板86把包含污渍的清洗液收集到污水箱65,经污水箱65过滤净化,过滤后的水进入净水箱70,实现水的循环利用,通过机器的清洗后得到洁净的玻璃幕墙。The glass cleaning machine uses the comprehensive function of cleaning liquid, brush and roller brush to remove stains on the glass. The main process is atomized spraying cleaning liquid, brush scrubbing, roller scrubbing, scraper scraping, sewage collection, and sewage filtration treatment. Clean water, clear water is transported to the drum for recycling. The specific process is: the atomizing nozzle 81 sprays the cleaning solution on the glass curtain wall, so that the stains on the glass curtain wall are dissolved in the cleaning solution; and then the brush shaft is driven by the motor VII96 to drive the brush Pre-clean the glass curtain wall to remove some difficult-to-remove substances from the glass curtain wall, and then the soft roller 83 will perform deep cleaning on the glass curtain wall under the action of the motor IV108 driving the roller shaft 107 to separate all the stains on the glass curtain wall. In the cleaning solution, use the wiper 86 to collect the cleaning solution containing stains into the sewage tank 65, filter and purify the sewage tank 65, and the filtered water enters the clean water tank 70 to realize water recycling. Get a clean glass curtain wall.
清洗完毕时,先停水泵II74、水泵III76,然后再依次停VII96及电机IV108,暂缓半分钟,等待污水收集完毕,停止A侧污水泵89与B侧污水泵90,然后再暂缓3分钟,等待污水处理完毕,并输送到净水箱70后,关闭水泵I73。When the cleaning is finished, first stop the water pump II74 and water pump III76, then stop VII96 and motor IV108 in turn, wait for half a minute, wait for the sewage to be collected, stop the A-side sewage pump 89 and B-side sewage pump 90, and then suspend for 3 minutes, wait After the sewage treatment is completed and delivered to the clean water tank 70, the water pump I73 is closed.
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| CN107773145A (en) * | 2017-11-09 | 2018-03-09 | 广东豪信激光装备制造有限公司 | A kind of glass curtain wall cleaning machine device people |
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| CN204623844U (en) * | 2015-05-11 | 2015-09-09 | 厦门大学 | A curtain wall cleaning drone |
| CN105942918A (en) * | 2016-04-29 | 2016-09-21 | 武汉职业技术学院 | Adsorption-type crawler wall-climbing robot cleaner |
| CN105962858A (en) * | 2016-06-28 | 2016-09-28 | 佛山科学技术学院 | Obstacle-crossing type robot for cleaning building external wall |
| CN206151394U (en) * | 2016-08-06 | 2017-05-10 | 洪林 | Wall belt cleaning device for building |
| CN106073623A (en) * | 2016-08-11 | 2016-11-09 | 广西大学 | Double-brush double crawler belt adds sucker Mobile domestic glass cleaning machine people |
| CN206586881U (en) * | 2016-10-20 | 2017-10-27 | 肇庆市小凡人科技有限公司 | A kind of glass curtain wall Simple cleaning robot |
| CN107049166A (en) * | 2017-06-20 | 2017-08-18 | 苏天平 | A kind of Multifunctional buildings passageway inner wall surface cleaning device |
| CN107440633A (en) * | 2017-09-29 | 2017-12-08 | 成都意町工业产品设计有限公司 | A kind of cleaner capable of reversing for glass curtain wall cleaning systems |
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| CN112299693A (en) * | 2020-10-30 | 2021-02-02 | 重庆重玻节能玻璃有限公司 | Fireproof glass tempering furnace |
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| Publication number | Publication date |
|---|---|
| CN108894528B (en) | 2020-10-27 |
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Inventor after: Wang Fang Inventor after: Ding Tao Inventor after: Lv Lei Inventor after: Li Botao Inventor after: Yang Tian Inventor after: Zhang Xin Inventor after: Ye Zhuoxuan Inventor after: Sun Zhichao Inventor before: Ding Tao Inventor before: Wang Fang Inventor before: Lv Lei Inventor before: Li Botao Inventor before: Yang Tian Inventor before: Zhang Xin Inventor before: Ye Zhuoxuan Inventor before: Sun Zhichao |
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