CN108890498B - Polishing device and method for welded junctions of dense small-diameter pipe rows - Google Patents
Polishing device and method for welded junctions of dense small-diameter pipe rows Download PDFInfo
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- CN108890498B CN108890498B CN201811032013.1A CN201811032013A CN108890498B CN 108890498 B CN108890498 B CN 108890498B CN 201811032013 A CN201811032013 A CN 201811032013A CN 108890498 B CN108890498 B CN 108890498B
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- polishing
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- grinding wheel
- motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention discloses a polishing device and a polishing method for welded junctions of dense tube rows of small-diameter tubes, comprising the following steps: a hand piece, wherein an accommodating space for accommodating the motor is formed in the hand piece; the motor is connected with the driving mechanism and provides driving force for the driving mechanism; the grinding wheel is connected with one side of the driving mechanism, and is driven to rotate by the driving mechanism; the driven wheel is connected with the other side of the driving mechanism; the motor axis is perpendicular to the grinding wheel axis, and the driving mechanism is matched with the motor to vertically steer the power output by the motor and output the power to the grinding wheel. The polishing device has the advantages of compact structure, radian, small volume, light weight and portability, is particularly suitable for polishing small-diameter tube dense tube rows on construction sites, and realizes mechanical polishing of narrow-gap welded junctions.
Description
Technical Field
The invention relates to the technical field of mechanical manufacturing and nondestructive testing, in particular to a polishing device and a polishing method for welded junctions of dense tube rows of small-diameter tubes.
Background
The heating surface of the power station boiler is mostly composed of tube rows consisting of small-diameter tubes with the tube diameter smaller than 100mm, and in order to increase the heating surface area and improve the overall heat efficiency of the unit, the tubes are densely arranged, and the tube rows of the heating surface are compact in structure. Because of the structural characteristics of the utility boiler, the distance between the pipelines on the pipeline rows and the distance between the pipeline rows are very small, and great difficulty is caused for installation and welding construction, especially for subsequent welded junction quality detection.
For the detection of the welded junction of the narrow-gap dense tube bank, an advanced phased array detection technology is generally adopted, and a special scanning frame is used for carrying a small-diameter tube phased array probe around the welded junction for one circle to finish the detection. However, the phased array detection belongs to the ultrasonic detection category, the detection surfaces at two sides of a welded junction cannot be provided with paint, rust and other dirt, polishing is required to be carried out smoothly before detection to expose metallic luster, and the polishing work of the welded junction is blocked due to a gap, so that the detection work cannot be carried out smoothly.
Currently, the inventor finds that a common grinding tool cannot pass through a pipe gap of less than 70mm in work, and therefore, the grinding of a welded junction with the structure is usually performed manually. Firstly, paint remover is smeared, then, the region to be polished is wrapped by sand paper, and the sand paper is manually rubbed for polishing.
Thus, the inventors have found in operation that the manual sanding approach suffers mainly from the following drawbacks:
1. the paint remover can corrode pipelines and welded joints, damage the pipelines and reduce the usability.
2. The paint remover and the sand paper have large dosage and high cost.
3. The polishing effect on hard foreign matters such as welding spatter, oxide skin and the like is poor, and the polishing time is long.
4. The manual mode is low in polishing efficiency and easy to fatigue.
Disclosure of Invention
In order to solve the defects in the prior art, some embodiments of the invention provide a polishing device for a welding port of a small-diameter tube dense tube bank, which is suitable for polishing a tube of a narrow-gap tube bank and a welding joint, can effectively remove foreign matters on the surfaces of the tube and the welding joint, meets the requirement of a detection surface, and has high polishing precision and quality.
Dense bank of tubes welded junction grinding device of path pipe includes:
a hand piece, wherein an accommodating space for accommodating the motor is formed in the hand piece;
the motor is connected with the driving mechanism and provides driving force for the driving mechanism;
the grinding wheel is connected with one side of the driving mechanism, and is driven to rotate by the driving mechanism;
the driven wheel is connected with the other side of the driving mechanism;
the motor axis is perpendicular to the grinding wheel axis, and the driving mechanism is matched with the motor to vertically steer the power output by the motor and output the power to the grinding wheel.
Further preferable technical scheme, the motor includes motor rotor, motor rotor's week side is provided with motor stator, motor rotor's one end output shaft has back location bearing, motor rotor's the other end output shaft has preceding location bearing, is close to be provided with first straight gear on the output shaft of preceding location bearing's front end.
Further preferable technical scheme, actuating mechanism includes the crown gear, the crown gear meshes with the first straight gear of motor, crown gear middle part is provided with the second straight gear, overlaps on synchronous belt second straight gear, still be equipped with a plurality of synchronous belt gears in the synchronous belt, synchronous belt gear's one end links to each other with the grinding wheel.
In a further preferable technical scheme, the crown gear and the second spur gear are of an integrated structure.
Further preferable technical scheme, still be provided with a plurality of spacing pulleys on the synchronous belt, spacing pulley both ends have the arch, form groove structure, restriction synchronous belt's lateral movement.
According to a further preferred technical scheme, the polishing wheel is connected with the grinding wheel fixing frame, and the driven wheel is connected with the driven wheel fixing frame.
Preferably, the grinding wheel is a corundum grinding wheel, and the driven wheel is a hard rubber wheel.
Preferably, the number of grinding wheels corresponds to the number of timing belt gears in the drive mechanism.
According to a further preferred technical scheme, the driving mechanism, the driven wheel fixing frame and the grinding wheel fixing frame are of an arc-shaped structure integrally.
According to the further preferred technical scheme, one end of the synchronous belt gear is provided with a rectangular hole, and the rectangular hole is matched with the end of the grinding wheel shaft in shape.
A polishing method of a polishing device for welded junctions of dense tube rows of small-diameter tubes comprises the following steps:
aligning the front end of the polishing device with the gap between two pipe fittings to be polished, placing the polishing device into the pipeline gap, and enabling the frame of the polishing device to cover the polished pipe fittings;
the posture of the polishing device is finely adjusted, so that the axes of the polishing wheel and the driven wheel are parallel to the axis of the polished pipe fitting, and the outer surfaces of the polishing wheel and the driven wheel are tangent to the surface of the pipeline;
the polishing device is moved up and down, and a polishing wheel is placed in a polished area;
turning on a power switch, starting the grinding wheel to rotate at a high speed, rotating around the axis of a pipeline to be ground, moving the body of the grinding device, and keeping the grinding wheel and the driven wheel attached to the pipeline in the moving process;
rotating the polishing device in the forward and reverse directions to ensure that the surface finish of the area contacted by the polishing wheel meets the standard requirement, and then turning off the power supply to take out the polishing device;
and rotating the polishing device by 180 degrees around the axis of the cylindrical machine body part, then moving the polishing device, aligning the front end of the semicircular machine body part to the gap of the pipeline on the other side, and starting until the finish degree of the detected areas on the two sides of the pipeline or the welding line completely meets the standard requirement, and finishing the polishing work.
Compared with the prior art, the invention has the beneficial effects that:
1. the polishing device has the advantages of compact structure, radian, small volume, light weight and portability, is particularly suitable for polishing small-diameter tube dense tube rows on construction sites, and realizes mechanical polishing of narrow-gap welded junctions.
2. This patent device reasonable in design, the atress is even, operates steadily, and the precision of polishing is high, effectual.
3. The motor driving device is simple in operation, good in applicability, high in polishing speed and high in efficiency.
4. The grinding tool is a corundum grinding wheel, is firm and wear-resistant, does not need frequent replacement, and is low in construction cost.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute an undue limitation to the application.
FIG. 1 is a block diagram of an overall polishing apparatus according to an embodiment;
FIG. 2 is a schematic view of the structure of an electric motor body according to an embodiment;
FIG. 3 is a schematic diagram of a driving mechanism of an embodiment example;
FIG. 4 is an enlarged view of a portion of the drive mechanism of the embodiment;
FIG. 5 is a schematic view of a corundum grinding wheel and a synchronous belt gear of a specific embodiment example;
FIG. 6 is a front view of an exemplary sanding apparatus;
FIG. 7 is a side view of an exemplary sanding device;
FIG. 8 is a top view of an exemplary polishing apparatus;
FIG. 9 is an effect diagram of the polishing device according to the embodiment;
FIG. 10 is a schematic view showing an internal structure of the polishing apparatus according to the embodiment;
FIG. 11 is a schematic view of a polishing apparatus according to an embodiment;
in the figure, 1, an electric machine body; 2. a grinding wheel fixing frame; 3. a first bracket fastening screw; 4. a second bracket fastening screw; 5. a first corundum grinding wheel; 6. a second corundum grinding wheel; 7. a third corundum grinding wheel; 8. a driving mechanism; 9. a first hard rubber wheel; 10. a second hard rubber wheel; 11. the driven wheel fixing frame, the 12 and the third bracket are fastened with screws; 13. a fourth bracket fastening screw; 14. a rear positioning bearing; 15. a motor stator; 16. a motor rotor; 17. a front positioning bearing; 18. a first straight gear, 19, a crown gear; 20. a second spur gear; 21. a first limit pulley; 22. a first timing belt gear; 23. the second limiting pulley; 24. a second timing belt gear; 25. a third limit pulley; 26. a timing belt; 27. and a third timing belt gear.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
As shown in fig. 1, in an embodiment of the present application, a small diameter tube dense tube row weld polishing device is disclosed, which comprises a cylindrical electric body 1; a semicircular arc grinding wheel fixing frame 2; a first bracket fastening screw 3, a second bracket fastening screw 4, a third bracket fastening screw 12, a fourth bracket fastening screw 13 for bracket fastening; the bracket fastening screws are all cross countersunk screws, and are formed by sintering a corundum grinding material into a first corundum grinding wheel 5, a second corundum grinding wheel 6 and a third corundum grinding wheel 7; a semicircular arc driving mechanism 8; the driven rollers are respectively a first hard rubber wheel 9 and a second hard rubber wheel 10; a semicircular arc-shaped driven wheel fixing frame 11.
In a specific embodiment, the cylindrical electric body 1 includes a rear positioning bearing 14 as shown in fig. 2; a motor stator 15; a motor rotor 16; a front positioning bearing 17; a first spur gear 18. The relationship between the motor components is: the motor rotor's week side is provided with motor stator, motor rotor's one end output shaft has back positioning bearing, motor rotor's the other end output shaft has preceding positioning bearing, is provided with first straight gear on the output shaft that is close to preceding positioning bearing's front end.
When the polishing device works, the switch controls the start and stop of the motor to provide power for the whole polishing device.
In a specific embodiment, the driving mechanism 8, as shown in fig. 3, comprises a crown gear 19; a second spur gear 20; a first timing belt limit pulley 21, a second timing belt limit pulley 23, a third timing belt limit pulley 25; a first synchronous belt gear 22, a second synchronous belt gear 24 and a third synchronous belt gear 27 for driving the corundum grinding wheel to rotate; the inner circumference is provided with a toothed timing belt 26.
As shown in fig. 4, crown gear 19; the second spur gear 20 is integrally structured, and converts the rotational power from the first spur gear 18 into a rotational power in the direction perpendicular to each other. The two ends of the limiting pulley are provided with protrusions to form a groove structure for limiting the lateral movement of the synchronous belt.
As shown in fig. 5, one end of the synchronous belt gear is provided with a rectangular hole which is matched with the shaft end shape of the corundum grinding wheel, so that the grinding wheel shaft can be smoothly inserted and pulled out, and the corundum grinding wheel is convenient to replace.
When the small-diameter tube dense tube bank welded junction polishing device is assembled, an electric machine body is arranged in a shell of the electric machine body, the shape of the shell is in a handle shape, the electric machine body is convenient to use and is then connected with a driving mechanism, the shell is also arranged outside the driving mechanism, the driving mechanism is arranged in the shell, three corundum grinding wheels are respectively connected with one ends of three synchronous belt gears of the driving mechanism, the other ends of the three corundum grinding wheels are fixedly connected with a grinding wheel fixing frame through bracket fastening screws, one ends of two hard rubber wheels are connected to the driving mechanism, the other ends of the two hard rubber wheels are fixedly connected with a driven wheel fixing frame through bracket fastening screws, and the radian directions of the driving mechanism and the driven wheel fixing frame are consistent, and are all in semicircular arc structures.
Three views of the welding mouth polishing device for the dense tube rows of the small-diameter tubes after the specific assembly is completed are respectively shown in fig. 6, 7 and 8. A simulated photo diagram of the small-diameter tube dense tube bank welded junction polishing device after specific assembly is shown in fig. 9, a schematic diagram of the internal structure of the driving mechanism is shown in fig. 10, and a using state diagram during specific polishing is shown in fig. 11.
The application further discloses a using method of the dense tube bank weld joint polishing device for the small-diameter tubes, which comprises the following specific steps:
when the polishing device is used, the cylindrical machine body is held by two hands, the front end of the polishing device is aligned to the gap between two pipelines, and the semicircular arc polishing mechanism is put into the gap between the pipelines in a homeopathic manner, so that the frame of the semicircular arc polishing mechanism covers the polished pipe fitting. The posture of the polishing device is finely adjusted, so that the axes of 3 corundum grinding wheels and 2 rubber wheels are parallel to the axis of the pipeline to be polished, and the outer surface of the roller is tangent to the surface of the pipeline. And (3) moving the polishing device up and down, and placing 3 corundum grinding wheels in the polished area.
Turning on a power switch, starting 3 corundum grinding wheels to rotate at a high speed, rotating the body of the polishing device around the axis of the polished pipeline, and keeping the corundum grinding wheels and the rubber wheels attached to the pipeline in the moving process. And rotating the polishing device in the forward and reverse directions to ensure that the surface finish of the area touched by the corundum grinding wheel meets the standard requirement, and then turning off the power supply to take out the polishing device. And rotating the polishing device by 180 degrees around the axis of the cylindrical machine body part, then moving the polishing device, aligning the front end of the semicircular machine body part with the gap of the pipeline on the other side, and repeating the above process until the finish degree of the detected areas on the two sides of the pipeline or the welding line completely meets the standard requirement, and finishing the polishing work.
If the abrasion of the corundum grinding wheel is serious in the grinding process, or the grinding efficiency is obviously reduced, the corundum grinding wheel can be replaced. And disassembling the fastening screw at the side of the grinding wheel fixing frame, removing the fixing frame, extracting the corundum grinding wheel from the rectangular mounting hole, replacing the corundum grinding wheel with a new corundum grinding wheel, then recovering the fixing frame, screwing the fastening screw, and completing the corundum grinding wheel replacement work.
The polishing device of this embodiment example has reasonable overall structural design, compact arrangement, and convenient carrying and use. The grinding wheels for polishing are arranged according to the potential, and the whole polishing device can cover the pipeline and is particularly suitable for polishing small-diameter pipe materials and welding joints.
The embodiment reduces the size of each part to the maximum extent, simultaneously gives consideration to power output and operation stability, can pass through 15mm tube bank gaps at the minimum, and is particularly suitable for polishing welded junctions of dense tube banks of small-diameter tubes.
The present embodiment discloses a power output steering device. The axis of the motor is vertical to the axis of the corundum grinding wheel, so that the crown gear and the spur gear are used in cooperation to vertically steer the power output by the motor and continuously output the power to the corundum grinding wheel.
The present embodiment discloses a curved drive mechanism. The flexible synchronous belt transmits power according to a preset route by additionally installing the limiting pulleys and arranging the synchronous belt gears. Through stress analysis and dynamics research, the design can ensure stable power output and enable the driving mechanism to cater for a specific device shell structure.
The 3 corundum grinding wheels of this embodiment are arranged on the same side, have guaranteed the stability of rotational speed, and the opposite side then arranges 2 rubber wheels, have played shock attenuation and supporting role, can be hard when polishing like this with this patent grinding device lean on by the pipeline of polishing, can not produce the bounce, have increased the security and the stability of polishing.
The embodiment example can easily realize mechanical polishing of the welded junctions of the dense tube rows through the gaps of the narrow tube rows.
The grinding tool of the embodiment is a corundum grinding wheel, is firm and wear-resistant, does not need frequent replacement, and is low in construction cost.
The polishing device of the embodiment can effectively remove foreign matters on the surfaces of the pipeline and the welding joint, meets the requirement of detecting the surface, and has high polishing precision and quality.
The motor driving is adopted in the embodiment, so that the polishing machine is convenient to use and high in polishing efficiency.
The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the same, but rather, various modifications and variations may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims (7)
1. Dense bank of tubes welded junction grinding device of path pipe, characterized by includes: a hand piece, wherein an accommodating space for accommodating the motor is formed in the hand piece; the motor is connected with the driving mechanism and provides driving force for the driving mechanism; the grinding wheel is connected with one side of the driving mechanism, and is driven to rotate by the driving mechanism; the driven wheel is connected with the other side of the driving mechanism; the motor axis is perpendicular to the grinding wheel axis, and the driving mechanism is matched with the motor to vertically steer the power output by the motor and output the power to the grinding wheel;
the driving mechanism comprises a crown gear, the crown gear is meshed with a first straight gear of the motor, a second straight gear is arranged in the middle of the crown gear and sleeved on a second straight gear of the synchronous belt, a plurality of synchronous belt gears are further arranged in the synchronous belt, and one end of each synchronous belt gear is connected with a grinding wheel;
the synchronous belt is also provided with a plurality of limiting pulleys, two ends of each limiting pulley are provided with protrusions to form a groove structure, lateral movement of the synchronous belt is limited, and the synchronous belt transmits power according to a preset route;
the grinding wheel is connected with the grinding wheel fixing frame, and the driven wheel is connected with the driven wheel fixing frame;
the grinding wheel fixing frame is arranged in a semicircular arc mode, the driving mechanism is arranged in a semicircular arc mode, and the driven wheel fixing frame is arranged in a semicircular arc mode;
the driving mechanism, the driven wheel fixing frame and the grinding wheel fixing frame are of an arc-shaped structure as a whole;
the hand piece is fixedly connected with one end of the grinding wheel fixing frame so as to align the front end of the grinding device with the gap between two pipe fittings to be ground, and the grinding device is placed in the pipeline gap.
2. The small-diameter tube dense tube row welded junction polishing device of claim 1, wherein the motor comprises a motor rotor, a motor stator is arranged on the periphery of the motor rotor, a rear positioning bearing is connected to an output shaft at one end of the motor rotor, a front positioning bearing is connected to an output shaft at the other end of the motor rotor, and a first straight gear is arranged on an output shaft close to the front end of the front positioning bearing.
3. The small diameter tube dense tube bank weld polishing apparatus of claim 1, wherein said crown gear is of unitary construction with a second spur gear.
4. The small-diameter tube dense tube bank welded junction polishing device of claim 1, wherein the polishing wheel is a corundum grinding wheel and the driven wheel is a hard rubber wheel.
5. The small-diameter tube dense tube bank weld polishing device as claimed in claim 1, wherein the number of polishing wheels is consistent with the number of synchronous belt gears in the driving mechanism.
6. The small-diameter tube dense tube bank welded junction polishing device as claimed in claim 1, wherein one end of the synchronous belt gear is provided with a rectangular hole, and the shape of the synchronous belt gear is matched with that of the end of a polishing wheel shaft.
7. The polishing method of the small-diameter tube dense tube bank welded junction polishing device as claimed in any one of claims 1 to 6, characterized by comprising the steps of: aligning the front end of the polishing device with the gap between two pipe fittings to be polished, placing the polishing device into the pipeline gap, and enabling the grinding wheel fixing frame to cover the polished pipe fittings; the posture of the polishing device is finely adjusted, so that the axes of the polishing wheel and the driven wheel are parallel to the axis of the polished pipe fitting, and the outer surfaces of the polishing wheel and the driven wheel are tangent to the surface of the pipeline; the polishing device is moved up and down, and a polishing wheel is placed in a polished area; turning on a power switch, starting the grinding wheel to rotate at a high speed, rotating around the axis of a pipeline to be ground, moving the body of the grinding device, and keeping the grinding wheel and the driven wheel attached to the pipeline in the moving process; rotating the polishing device in the forward and reverse directions to ensure that the surface finish of the area contacted by the polishing wheel meets the standard requirement, and then turning off the power supply to take out the polishing device; and rotating the polishing device by 180 degrees around the axis of the cylindrical machine body part, then moving the polishing device, aligning the front end of the semicircular machine body part to the gap of the pipeline on the other side, and starting until the finish degree of the detected areas on the two sides of the pipeline or the welding line completely meets the standard requirement, and finishing the polishing work.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN201811032013.1A CN108890498B (en) | 2018-09-05 | 2018-09-05 | Polishing device and method for welded junctions of dense small-diameter pipe rows |
PCT/CN2019/103191 WO2020048368A1 (en) | 2018-09-05 | 2019-08-29 | Grinding device and method for small-diameter tube dense-tube row welds |
Applications Claiming Priority (1)
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CN201811032013.1A CN108890498B (en) | 2018-09-05 | 2018-09-05 | Polishing device and method for welded junctions of dense small-diameter pipe rows |
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CN108890498A CN108890498A (en) | 2018-11-27 |
CN108890498B true CN108890498B (en) | 2024-01-19 |
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CN201811032013.1A Active CN108890498B (en) | 2018-09-05 | 2018-09-05 | Polishing device and method for welded junctions of dense small-diameter pipe rows |
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WO (1) | WO2020048368A1 (en) |
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CN108890498B (en) * | 2018-09-05 | 2024-01-19 | 中国电建集团山东电力建设第一工程有限公司 | Polishing device and method for welded junctions of dense small-diameter pipe rows |
CN112355822B (en) * | 2020-09-11 | 2024-06-07 | 江苏方意摩擦材料股份有限公司 | Processing equipment for brake block |
CN117644456B (en) * | 2024-01-30 | 2024-03-29 | 江苏沃能电气科技有限公司 | Automatic grinding machine for tubular bus |
CN119164303A (en) * | 2024-09-24 | 2024-12-20 | 南通顺辉电子科技有限公司 | Intelligent measuring device for small curved surface linear modeling line diameter |
CN119077460B (en) * | 2024-10-18 | 2025-03-18 | 江苏迎凯涂装设备有限公司 | A galvanized steel pipe surface grinding treatment device for coating |
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WO2020048368A1 (en) | 2020-03-12 |
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