CN108890194A - A kind of operating method of tricycle frame body welding tooling - Google Patents
A kind of operating method of tricycle frame body welding tooling Download PDFInfo
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- CN108890194A CN108890194A CN201810582391.0A CN201810582391A CN108890194A CN 108890194 A CN108890194 A CN 108890194A CN 201810582391 A CN201810582391 A CN 201810582391A CN 108890194 A CN108890194 A CN 108890194A
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- frame body
- tooling
- welding tooling
- welding
- flexible
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
- Resistance Welding (AREA)
Abstract
A kind of operating method of tricycle frame body welding tooling, in process of production, frame body oil cylinder, oil pressure power machine, flexible frame body oil cylinder pass through oil pressure pipeline connection oil pump respectively, and clamping cylinder, cylinder clamping angle card device pass through pipeline respectively and connect air pump；After welding tooling support frame carries out ascending, descending, the vertical interval between tooling chassis and welding tooling main frame body is greater than the radius of pre-selection tricycle frame figure number；Clamping cylinder, cylinder clamping angle card device are controlled by route controller carries out clip, positioning to welding frame body component respectively；Positioning turning gear drives welding tooling table top to be overturn；The present invention is supported tooling torsion shaft and flexible frame body by welding tooling support frame, operator can on same tricycle frame body welding tooling, on the same station to tricycle frame body component comprehensive welding, tricycle frame body is indeformable in welding process, improve the quality and production efficiency of product, it is ensured that the standard and safety of product.
Description
Technical field
The present invention relates to electric vehicle compartments to process welding equipment, especially a kind of operation side of tricycle frame body welding tooling
Method.
Background technique
Currently, the frame body of agricultural tricycle welds, it is general to be subjected to by making welding tooling by oneself, welding tooling
Position card key is installed on table top, after being fixed by position card key to tricycle frame body progress component, then is welded, tricycle
Frame body is generally required repeatedly to overturn frame body, be carried, and is loaded and unloaded, positioning；If tricycle frame body model change, self-control welding
Tooling needs entirety from new change, can just continue to use；Operating process is complicated, and large labor intensity causes the waste and life of material
Yield and quality, yield decline；In addition, the installation of the fixation card key of tricycle frame body component is varied, use is very cumbersome, causes
Fixed position inaccuracy；In view of the foregoing, a kind of operating method of tricycle frame body welding tooling is now developed.
Summary of the invention
It is general to pass through self-control welding tooling the purpose of the invention is to overcome the frame body of existing agricultural tricycle to weld
It is subjected to, position card key is installed on the table top of welding tooling, component is carried out to tricycle frame body by position card key
It after fixation, then is welded, tricycle frame body is generally required repeatedly to overturn frame body, be carried, and is loaded and unloaded, positioning；If three
Vehicle frame model change is taken turns, self-control welding tooling needs entirety from new change, can just continue to use；Operating process is complicated, labour
Intensity is big, causes the waste and the quality of production, yield decline of material；In addition, the installation of the fixation card key of tricycle frame body component
Varied, use is very cumbersome, causes fixed position inaccuracy, by rationally designing, proposes a kind of tricycle frame body weldering
Connect the operating method of tooling；The present invention is supported tooling torsion shaft and flexible frame body by welding tooling support frame, passes through
Oil pressure power machine carries out telescopic and flipped to welding tooling, and tricycle frame body component passes through the accurate positionin of clamping cylinder and consolidates
It is fixed；Operator can on same tricycle frame body welding tooling, it is complete to tricycle frame body component on the same station
Orientation welding, tricycle frame body is indeformable in welding process, improves the quality and production efficiency of product, it is ensured that the standard of product and
Safety.
The present invention to achieve the goals above, adopts the following technical scheme that：A kind of operation of tricycle frame body welding tooling
Method, the tricycle frame body welding tooling are by welding tooling support frame, frame body oil cylinder, tooling chassis, traveling wheel, weldering
Connect tooling main frame body, flexible frame body casing, clamping cylinder, cylinder clamping angle card device, oil pressure pipeline, tooling torsion shaft, positioning
Turning gear, oil pressure power machine, flexible frame body oil cylinder, flexible frame body, undercarriage bea are constituted；Welding tooling is arranged both ends and is symmetrical arranged
Two welding tooling support frames, two welding tooling support frame lower ends are respectively set two tooling chassis, two tooling chassis it
Between two sides be symmetrical arranged two foundation set a roof beam in place, two tooling chassis and two foundation set a roof beam in place and are set as chassis frame；Welding tooling support
Frame body oil cylinder is set between in the middle part of frame lower part and tooling chassis, traveling wheel is respectively set in tooling chassis both ends；Two welding toolings
Tooling torsion shaft arranged symmetrically between support frame top, tooling torsion shaft both ends outside welding tooling main frame body arranged symmetrically, two
A welding tooling main frame body center corresponds to tooling torsion shaft two axial ends and reserves rotary sleeve, setting tooling torsion shaft in rotary sleeve, and two
A welding tooling main frame body and tooling torsion shaft are set as I-shaped main frame body；
Two welding tooling main frame body both ends are set as pipeline frame body, the duct frame body end portion of two welding tooling main frame bodies
Between flexible frame body is set, flexible frame body casing is respectively set between the external side of duct frame and flexible frame body；Flexible frame body and two
The flexible frame body casing at end is set as the flexible frame body of c-type；It is respectively set in the pipeline frame body at welding tooling main frame body both ends flexible
Frame body oil cylinder, the bottom that the cylinder rod end for the frame body oil cylinder that stretches corresponds in flexible frame body casing connect setting, welding tooling main frame body
Oil pressure pipeline is arranged in series between the cylinder body of flexible frame body oil cylinder in the pipeline frame body at both ends；
It is Welder that the I-shaped main frame body of the flexible frame body of the c-type of flexible frame body and welding tooling main frame body, which is fixed setting,
Dress, the upper surface of welding tooling are set as two welding tooling table tops separately below；The frame body of flexible frame body and flexible frame body casing
Cylinder clamping angle card device is symmetrically respectively set below in the upper surface of corner location, the upper surface of flexible frame body, be symmetrical arranged below to
A few clamping cylinder, the upper surface of flexible frame body casing are symmetrical arranged at least one clamping cylinder below；
Positioning turning gear is arranged in tooling torsion shaft one end, and welding tooling support frame side corresponds to the setting of positioning turning gear
Angle gear is arranged in oil pressure power machine between positioning turning gear and oil pressure power machine；
In process of production, frame body oil cylinder, oil pressure power machine, flexible frame body oil cylinder pass through oil pressure pipeline connection oil respectively
Pump, clamping cylinder, cylinder clamping angle card device pass through pipeline respectively and connect air pump；
Selected weld holder figure number controls frame body oil cylinder by oil route controller, and frame body oil cylinder drives weldering by flexible
After connecing the progress ascending, descending of tooling support frame, the vertical interval between tooling chassis and welding tooling main frame body is greater than pre-selection tricycle
The radius of frame body model；
According to selected weld holder figure number, flexible frame body oil cylinder is controlled by oil route controller and is stretched, is stretched
The flexible drive c-type of frame body oil cylinder is stretched frame body, c-type stretch frame body the selected weld holder figure number of flexible correspondence after stop,
Locking.
The lifting of welding tooling support frame, c-type stretch frame body it is flexible by calibration after；One face of welding tooling table top
It carries out weld holder body component and carries out clip, positioning respectively, weld holder body component is respectively put into corresponding clamping cylinder, cylinder clamping
In the card device of angle, clamping cylinder, cylinder clamping angle card device by route controller control to welding frame body component respectively into
Row clip, positioning.
The overturning of welding tooling table top controls oil pressure power machine by oil route controller and drives positioning turning gear, positioning
Turning gear drives welding tooling table top to be overturn, and welding tooling table top is overturn to another face, overturns to another
To welding frame body component clip, positioning behind face；Two faces of welding tooling table top can be simultaneously or separately subjected to.
Beneficial effect：The present invention is supported tooling torsion shaft and flexible frame body by welding tooling support frame, passes through
Oil pressure power machine carries out telescopic and flipped to welding tooling, and tricycle frame body component passes through the accurate positionin of clamping cylinder and consolidates
It is fixed；Operator can on same tricycle frame body welding tooling, it is complete to tricycle frame body component on the same station
Orientation welding, tricycle frame body is indeformable in welding process, improves the quality and production efficiency of product, it is ensured that the standard of product and
Safety.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings：
Fig. 1 is general assembly structural schematic diagram；
Fig. 2 is the overlooking structure diagram of Fig. 1；
Fig. 3 is the chassis frame structure schematic diagram of Fig. 1；
In Fig. 1,2,3：Welding tooling support frame 1, frame body oil cylinder 2, tooling chassis 3, traveling wheel 4, welding tooling main frame body
5, stretch frame body casing 6, clamping cylinder 7, cylinder clamping angle card device 8, oil pressure pipeline 9, tooling torsion shaft 10, positioning turning tooth
Wheel 11, oil pressure power machine 12, flexible frame body oil cylinder 13, flexible frame body 14, undercarriage bea 15.
Specific embodiment
Below with reference to embodiment, invention is further described in detail with specific embodiment：
Embodiment 1
Welding tooling is arranged both ends and is symmetrical arranged two welding tooling support frames 1, two 1 lower ends of welding tooling support frame point
Not She Zhi two tooling chassis 3, the two sides between two tooling chassis 3 are symmetrical arranged two foundation and set a roof beam in place 15, two tooling chassis 3
It sets a roof beam in place with two foundation and 15 is set as chassis frame；Frame body oil cylinder is arranged between 3 middle part in 1 lower part of welding tooling support frame and tooling chassis
2, traveling wheel 4 is respectively set in 3 both ends of tooling chassis；Tooling torsion shaft is symmetrical arranged between two 1 tops of welding tooling support frame
10,10 both ends of tooling torsion shaft outside is symmetrical arranged welding tooling main frame body 5, and two 5 centers of welding tooling main frame body correspond to work
It fills 10 two axial ends of torsion shaft and reserves rotary sleeve, tooling torsion shaft 10, two welding tooling main frame bodies 5 and tooling are set in rotary sleeve
Torsion shaft 10 is set as I-shaped main frame body；
Two 5 both ends of welding tooling main frame body are set as pipeline frame body, the duct frame body end of two welding tooling main frame bodies 5
Flexible frame body 14 is set between portion, flexible frame body casing 6 is respectively set between the external side of duct frame and flexible frame body 14；Expansion bracket
Body 14 and the flexible frame body casing 6 at both ends are set as the flexible frame body of c-type；Divide in the pipeline frame body at 5 both ends of welding tooling main frame body
She Zhi not stretch frame body oil cylinder 13, and the bottom in the corresponding flexible frame body casing 6 in the cylinder rod end for the frame body oil cylinder 13 that stretches connects setting,
Oil pressure pipeline 9 is arranged in series between the cylinder body of flexible frame body oil cylinder 13 in the pipeline frame body at 5 both ends of welding tooling main frame body；
It is weldering that the I-shaped main frame body of the flexible frame body of the c-type of flexible frame body 14 and welding tooling main frame body 5, which is fixed setting,
Tooling is connect, the upper surface of welding tooling is set as two welding tooling table tops separately below；Flexible frame body 14 and flexible frame body casing
Cylinder clamping angle card device 8 is symmetrically respectively set below in the upper surface of 6 frame body corner location, the upper surface of frame body 14 of stretching, below
It is symmetrical arranged at least one clamping cylinder 7, the upper surface of flexible frame body casing 6 is symmetrical arranged at least one clamping cylinder 7 below；
Positioning turning gear 11 is arranged in 10 one end of tooling torsion shaft, and 1 side of welding tooling support frame corresponds to positioning turning tooth
11 setting oil pressure power machine 12 of wheel, is arranged angle gear between positioning turning gear 11 and oil pressure power machine 12；
In process of production, frame body oil cylinder 2, oil pressure power machine 12, flexible frame body oil cylinder 13 are connected by oil pressure pipeline 9 respectively
Oil pump is connect, clamping cylinder 7, cylinder clamping angle card device 8 connect air pump by pipeline respectively；
Selected weld holder figure number controls frame body oil cylinder 2 by oil route controller, and frame body oil cylinder 2 is driven by flexible
After welding tooling support frame 1 carries out ascending, descending, the vertical interval between tooling chassis 3 and welding tooling main frame body 5 is greater than pre-selection three
Take turns the radius of vehicle frame model；
According to selected weld holder figure number, flexible frame body oil cylinder 13 is controlled by oil route controller and is stretched, is stretched
The flexible drive c-type of contracting frame body oil cylinder 13 is stretched frame body, c-type stretch frame body the selected weld holder figure number of flexible correspondence after stop
Only, it locks.
Embodiment 2
The lifting of welding tooling support frame 1, c-type stretch frame body it is flexible by calibration after；One of welding tooling table top
Face carries out weld holder body component and carries out clip, positioning respectively, and weld holder body component is respectively put into corresponding clamping cylinder 7, cylinder
In clamping angle card device 8, clamping cylinder 7, cylinder clamping angle card device 8 are controlled by route controller to welding frame body component
Clip, positioning are carried out respectively.
Embodiment 3
The overturning of welding tooling table top controls oil pressure power machine 12 by oil route controller and drives positioning turning gear 11,
Positioning turning gear 11 drives welding tooling table top to be overturn, and welding tooling table top is overturn to another face, and overturning is extremely
To welding frame body component clip, positioning behind another face；Two faces of welding tooling table top can simultaneously or separately be welded
Operation.
Claims (3)
1. a kind of operating method of tricycle frame body welding tooling, the tricycle frame body welding tooling, are by welding tooling
Support frame (1), frame body oil cylinder (2), tooling chassis (3), traveling wheel (4), welding tooling main frame body (5), flexible frame body casing
(6), clamping cylinder (7), cylinder clamping angle card device (8), oil pressure pipeline (9), tooling torsion shaft (10), positioning turning gear
(11), oil pressure power machine (12), flexible frame body oil cylinder (13), flexible frame body (14), undercarriage bea (15) are constituted；It is characterized in that：
Welding tooling is arranged both ends and is symmetrical arranged two welding tooling support frames (1), and two welding tooling support frame (1) lower ends are set respectively
Two tooling chassis (3) are set, the two sides between two tooling chassis (3) are symmetrical arranged two foundation and set a roof beam in place (15), two tooling bottoms
Frame (3) and two foundation set a roof beam in place (15) be set as chassis frame；Between in the middle part of welding tooling support frame (1) lower part and tooling chassis (3)
It is arranged frame body oil cylinder (2), traveling wheel (4) are respectively set in tooling chassis (3) both ends；Two welding tooling support frame (1) top it
Between be symmetrical arranged tooling torsion shaft (10), be symmetrical arranged welding tooling main frame body (5) on the outside of tooling torsion shaft (10) both ends, two
Welding tooling main frame body (5) center corresponds to tooling torsion shaft (10) two axial ends and reserves rotary sleeve, and setting tooling is overturn in rotary sleeve
Axis (10), two welding tooling main frame bodies (5) and tooling torsion shaft (10) are set as I-shaped main frame body；
Two welding tooling main frame body (5) both ends are set as pipeline frame body, the duct frame body end of two welding tooling main frame bodies (5)
It is arranged between portion flexible frame body (14), flexible frame body casing (6) is respectively set between the external side of duct frame and flexible frame body (14)；
The flexible frame body casing (6) at flexible frame body (14) and both ends is set as the flexible frame body of c-type；Welding tooling main frame body (5) both ends
Flexible frame body oil cylinder (13) is respectively set in pipeline frame body, the corresponding flexible frame body casing in the cylinder rod end of flexible frame body oil cylinder (13)
(6) bottom in connects setting, the cylinder body of the flexible frame body oil cylinder (13) in the pipeline frame body at welding tooling main frame body (5) both ends
Between be arranged in series oil pressure pipeline (9)；
It is weldering that the flexible frame body of the c-type of flexible frame body (14) and the I-shaped main frame body of welding tooling main frame body (5), which are fixed setting,
Tooling is connect, the upper surface of welding tooling is set as two welding tooling table tops separately below；Flexible frame body (14) and flexible frame body set
It manages the upper surface of the frame body corner location of (6), cylinder clamping angle card device (8) is symmetrically respectively set below, stretch frame body (14)
Above, below is symmetrical arranged at least one clamping cylinder (7), stretches the upper surface of frame body casing (6), is symmetrical arranged at least one below
A clamping cylinder (7)；
Positioning turning gear (11) are arranged in tooling torsion shaft (10) one end, and welding tooling support frame (1) side corresponds to positioning turning
Oil pressure power machine (12) are arranged in gear (11), and angle gear is arranged between positioning turning gear (11) and oil pressure power machine (12)；
In process of production, frame body oil cylinder (2), oil pressure power machine (12), flexible frame body oil cylinder (13) pass through oil pressure pipeline respectively
(9) oil pump is connected, clamping cylinder (7), cylinder clamping angle card device (8) connect air pump by pipeline respectively；
Selected weld holder figure number controls frame body oil cylinder (2) by oil route controller, and frame body oil cylinder (2) is driven by flexible
After welding tooling support frame (1) carries out ascending, descending, the vertical interval between tooling chassis (3) and welding tooling main frame body (5) is greater than
Preselect the radius of tricycle frame figure number；
According to selected weld holder figure number, flexible frame body oil cylinder (13) are controlled by oil route controller and are stretched, are stretched
The flexible drive c-type of frame body oil cylinder (13) is stretched frame body, c-type stretch frame body the selected weld holder figure number of flexible correspondence after stop
Only, it locks.
2. a kind of operating method of tricycle frame body welding tooling according to claim 1, it is characterised in that：Welding tooling
The lifting of support frame (1), c-type stretch frame body it is flexible by calibration after；One face of welding tooling table top carries out welding frame body
Component carries out clip, positioning respectively, and weld holder body component is respectively put into corresponding clamping cylinder (7), cylinder clamping angle card device
(8) in, clamping cylinder (7), cylinder clamping angle card device (8) by route controller control to welding frame body component respectively into
Row clip, positioning.
3. a kind of operating method of tricycle frame body welding tooling according to claim 1, it is characterised in that：Welding tooling
The overturning of table top drives positioning turning gear (11) by oil route controller control oil pressure power machine (12), positioning turning gear
(11) welding tooling table top is driven to be overturn, welding tooling table top is overturn to another face, is overturn to another face
To welding frame body component clip, positioning；Two faces of welding tooling table top can be simultaneously or separately subjected to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810582391.0A CN108890194B (en) | 2018-06-07 | 2018-06-07 | Operating method of tricycle frame body welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810582391.0A CN108890194B (en) | 2018-06-07 | 2018-06-07 | Operating method of tricycle frame body welding tool |
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| Publication Number | Publication Date |
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| CN108890194A true CN108890194A (en) | 2018-11-27 |
| CN108890194B CN108890194B (en) | 2020-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810582391.0A Active CN108890194B (en) | 2018-06-07 | 2018-06-07 | Operating method of tricycle frame body welding tool |
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| CN206764216U (en) * | 2017-05-18 | 2017-12-19 | 上海晶电新能源有限公司 | A kind of ladder-shaped frame jig for ensureing welding precision |
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| CN202438805U (en) * | 2012-02-23 | 2012-09-19 | 上海贝洱热系统有限公司 | Two-dimensional rotary universal welded platform |
| CN103659084A (en) * | 2013-12-14 | 2014-03-26 | 广西银钢南益制造有限公司 | 360-degree rotary-arm-type welding table |
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| CN108890194B (en) | 2020-09-08 |
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