CN108889550A - The band full-automatic oiler of line sheath - Google Patents
The band full-automatic oiler of line sheath Download PDFInfo
- Publication number
- CN108889550A CN108889550A CN201810844241.2A CN201810844241A CN108889550A CN 108889550 A CN108889550 A CN 108889550A CN 201810844241 A CN201810844241 A CN 201810844241A CN 108889550 A CN108889550 A CN 108889550A
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- needle
- valve
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- rack
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- 239000003921 oil Substances 0.000 abstract description 40
- 239000010687 lubricating oil Substances 0.000 abstract description 10
- 230000001788 irregular Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
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- 241000018646 Pinus brutia Species 0.000 description 1
- 240000000528 Ricinus communis Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
Abstract
The invention discloses a kind of full-automatic oiler of band line sheath, when the technical issues of solution is that traditional band line sheath applies lubricating oil, using carrying out oiling to spigot one by one, oiling quality is uncontrollable and low output.The present invention includes rack, plug board, rotation oiling component and oil tank, and rack is equipped with YZ mould group and X mould group, and plug board is arranged in X mould group, and rotation oiling component is arranged in YZ mould group；Upper rack is equipped with upper frame, and upper frame front is equipped with sensor；The rotation oiling component includes needle-valve, is communicated with needle-valve equipped with oil tank, the oil inlet of needle-valve is connected with the oil outlet of oil tank.The present invention has been solved perfectly that automobile industry wire harness sheath artificial oiling is inefficient, the problems such as irregular, realizes automatic operation to greatest extent, mitigates heavy manual operation, improves product output quality.
Description
Technical field
The present invention relates to oilers, and in particular to a kind of full-automatic oiler of band line sheath.
Background technique
Wire harness sheath needs to dock to spigot, and docking contact portion needs precision-fit to make have good sealing to slotting section
Property, prevent leak.But due to cooperating spigot more accurate, inefficiency when causing to dock spigot, common way is
It is lubricated coating lubricating oil to spigot；When applying lubricating oil, traditional way is to use to apply to spigot one by one
Oil, but oiling effect leads to and low output uncontrollable to spigot oiling quality dependent on worker's experience and qualification, influences
Working efficiency.
Summary of the invention
When applying lubricating oil the technical problem to be solved by the present invention is to traditional band line sheath, using one by one to spigot
Oiling is carried out, oiling quality is uncontrollable and low output, provides a kind of quality controllable and high yield band full-automatic oiling of line sheath
Machine.
In order to solve the above technical problems, the present invention adopts the following technical solutions：A kind of full-automatic oiler of band line sheath, packet
Including rack, plug board, rotation oiling component and oil tank, rack are equipped with YZ mould group and X mould group, and plug board is arranged in X mould group
On, rotation oiling component is arranged in YZ mould group；Upper rack is equipped with upper frame, and upper frame front is equipped with sensor；Described
Rotating oiling component includes needle-valve, is communicated with needle-valve equipped with oil tank, the oil inlet of needle-valve is connected with the oil outlet of oil tank.
The plug board includes inserting disk, guide rod, handle bracket, fixing seat and active grab, inserts disk both ends and guide rod is living
Dynamic connection, handle bracket both ends are connect with guide rod, and handle bracket is equipped with fixing seat, and active grab passes through fixing seat and handle branch
Frame is extended back to slotting plate edge；Multiple lightening holes and plug wire hole are distributed on the slotting disk, plug wire hole side is equipped with notch.
The slotting disk includes left clamp bar and right clamp bar, and fixed clamping bar is equipped between left clamp bar and right clamp bar.
The active grab front end is equipped with adjustment screw, rear end is equipped with handle, active grab and fixing seat, handle bracket
It is to be threadedly coupled.
The X mould group includes the linear mould group of X-axis and positioning seat, and positioning seat is arranged in the linear mould group of X-axis, on positioning seat
Equipped with positioning pin, lateral register column and backing pin, the positioning pin is arranged among positioning seat, and positioning column and backing pin setting are fixed
Position seat two sides, it is adjacent with lateral register column to be equipped with eccentric block fixation hole；The plug board is equipped with square groove, adjacent prismatic slot
Be equipped with the dowel hole that matches with positioning pin, the lateral register column of positioning seat arranged on left and right sides, backing pin respectively with square groove
The inner wall of arranged on left and right sides contacts.
The rotation oiling component includes motor, rotary shaft and needle-valve, and motor is arranged in fixing seat, and motor passes through connection
Axis device and rotation axis connection, rotary shaft lower section are connect with needle-valve, and the needle-valve lower end is equipped with syringe needle, the other end is revolved equipped with flow
Button.
Sleeve, pivoted arm and arc-like sheet are equipped with below the rotary shaft, sleeve side is equipped with horizontal axis, is equipped with and slides on the outside of needle-valve
Block, pivoted arm one end and horizontal axis articulated connection, the other end are fixed on sliding block, and arc-like sheet one end is connect with horizontal axis, the other end is fixed
On pivoted arm.
The arc-like sheet is equipped with strip-shaped hole I；The pivoted arm is equipped with strip-shaped hole II.
It is connected with the needle-valve and oil tank and is equipped with pneumatic controller, pneumatic controller has the outlet of several gas circuits, needle
The closed circuit air inlet of valve and open circuit air inlet are communicated with the outlet of two gas circuits of pneumatic controller respectively, the air inlet of oil tank with
The gas circuit outlet of pneumatic controller communicates.
Castor and stabilizer blade are equipped at four angles of the frame lower, stabilizer blade one end is threadedly coupled with rack, the other end
With ground face contact, castor one end is fixed on the rack, there are gaps between the other end and ground.
The present invention is a kind of device of full novel automatic coating lubricating oil, by the tool locating and rotation of Specialty Design
Oiling component, has been solved perfectly that automobile industry wire harness sheath artificial oiling is inefficient, the problems such as irregular, realizes automation to greatest extent
Operation mitigates heavy manual operation, improves product output quality, and the industrial conversion upgrading plan of power-assisted enterprise brings for enterprise
The considerable benefit of long duration.
Detailed description of the invention
Fig. 1 is schematic view of the front view of the present invention；
Fig. 2 is superstructure schematic diagram of the present invention；
Fig. 3 is frame schematic diagram of internal structure in the present invention；
Fig. 4 is partial enlargement structural representation in frame in the present invention；
Fig. 5 is plug board structural schematic diagram of the present invention；
Fig. 6 is that plug board of the present invention with X mould group matches structural schematic diagram；
Fig. 7 is that present invention rotation oiling component with YZ mould group matches structural schematic diagram；
Fig. 8 is one of present invention rotation oiling component partial enlargement structural representation；
Fig. 9 is the two of present invention rotation oiling component partial enlargement structural representation.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor
Embodiment shall fall within the protection scope of the present invention.
As shown in Figures 1 to 9, a kind of full-automatic oiler of band line sheath, including rack 1, plug board 3, rotation oiling group
Part 11 and oil tank 12, rack 1 are equipped with YZ mould group 5 and X mould group 15, and plug board 3 is arranged in X mould group 15, rotate oiling group
Part 11 is arranged in YZ mould group 5；1 top of rack is equipped with upper frame 8, and upper 8 front of frame is equipped with sensor 4；The rotation applies
Oily component 11 includes needle-valve 119, is communicated with needle-valve 119 equipped with oil tank 12, the oil inlet of needle-valve 119 and oil tank 12 it is fuel-displaced
Mouth is connected.
The plug board 3 includes inserting disk 31, guide rod 32, handle bracket 33, fixing seat 34 and active grab 35, inserts disk 31
Both ends are flexibly connected with guide rod 32, and 33 both ends of handle bracket are connect with guide rod 32, and handle bracket 33 is equipped with fixing seat 34, quickly
Clamp 35 passes through fixing seat 34 and handle bracket 33 is extended back to slotting 31 edge of disk；Multiple lightening holes are distributed on the slotting disk 31
311 and plug wire hole 312,312 side of plug wire hole is equipped with notch 313.32 both ends of guide rod use nut 321 after passing through handle bracket 33
It is fixed, prevent handle bracket 33 from deviating from.Notch 313 inside plug wire hole 312 plays fixed beam, shares inserting for 60 hole locations
String holes 312, insert disk 31 be divided to for left and right twoth area, left and right twoth area in 312 hole location of plug wire hole with insert 31 central point of disk bilateral symmetry.
The slotting disk 31 includes left clamp bar 314 and right clamp bar 315, is equipped with and fixes between left clamp bar 314 and right clamp bar 315
Clamp bar 316.It is fixed on guide rod 32 fixed clamping bar by jackscrew, is the positioning datum of entire slotting disk, and on entire plug board 3
The benchmark of material.The plug wire hole 312 is arranged at 315 docking of adjacent left clamp bar 314, fixed clamping bar 316 or right clamp bar；Institute
313 direction of notch stated is arranged at 312 left side of plug wire hole.
35 front end of active grab is equipped with adjustment screw 351, rear end is equipped with handle 352, active grab 35 and fixed
Seat 34, handle bracket 33 are to be threadedly coupled.In use, rotational handle 352, and then adjustment screw 351 is driven to rotate, make to adjust
Screw 351 tests the clamp or release of more slotting disks 31 close to or far from slotting disk 31.
The X mould group 15 includes the linear mould group of X-axis and positioning seat 151, and positioning seat 151 is arranged in the linear mould group of X-axis,
Positioning seat 151 is equipped with positioning pin 152, lateral register column 153 and backing pin 154, and the positioning pin 152 is arranged in positioning seat
Among 151, positioning column 153 and the setting of backing pin 154 are adjacent with lateral register column 153 solid equipped with eccentric block in 151 two sides of positioning seat
Determine hole 155；The plug board 3 is equipped with square groove 302, and adjacent prismatic slot 302 is equipped with to be determined with what positioning pin 152 matched
Position pin hole 301, the lateral register column 153 of 151 arranged on left and right sides of positioning seat, backing pin 154 respectively with 302 arranged on left and right sides of square groove
Inner wall contact.The linear module group type number of X-axis is RMH14-L10-650-M-H40-C4, and positioning seat is the positioning datum of plug board, he
Positioning original part be two positioning pins 152 and an adjustable lateral register column 153.
The YZ mould group includes module bracket, the linear mould group of Y-axis and z axis mould group.The linear module group type number of Y-axis is
RMH14-L10-400-M-H40-C4, z axis module group type number are RMH14-L10-100-M-H40B-C4.
The installation and maintenance of plug board of the present invention includes the following steps：A, intermediate clamp bar is because there is positioning operation, it may occur that
Abrasion, it is when losing positioning accuracy, i.e., replaceable.Each clamp bar is first marked, the nut 321 of 32 both ends M10 of guide rod is unclamped, takes
Handle bracket 33 and each sliding clamp bar out, such as left clamp bar 314, right clamp bar 315 unclamp jackscrew and take out intermediate fixed clamping bar
316.By new fixed clamping bar 316 or guide rod 32 is slid into, then is successively packed into other clamp bars according to the sequence marked, refills and starts with
Handle bracket is screwed into nut 321 manually, and nut 321 is thin nut and cover type nut.Two left clamp bars 314, right clamp bar 315 are to intermediate
Fixed clamping bar 316 is by simultaneously, measurement two sides insert disk and are allowed to equal with the gap of handle bracket and are 38 millimeters.It is screwed into fixed clamping bar
316 fastening jackscrews, then lock both ends M10 nut, trial move each clamp bar with rubber sleeve and see whether smooth, attempt pine if having some setbacks
Dynamic thin nut errorless finally locks cover type nut until smooth again.
If b, the fixed clamping bar position portion with the cooperation of left side backing pin is worn, left side backing pin can be dismantled and be packed into adjacent
Positioning hole uses.If all wearing with left side, right side backing pin pin hole can be shifted to.Similarly left side dowel hole serious wear, can
Left side positioning pin is dismantled and is packed into adjacent positioning hole and is used.
C, with the extension of use time, it is possible insufficient to clamp dynamics for lateral register column.Can aside in diameter 10mm partially
It is pressed into a lesser plasticity lateral eccentricity block using the vertical stick of group in heart block fixation hole, to supplement pressure.It is also replaceable that this is lateral
Positioning column, replacing options are first to loosen eccentric block inner clip using spanner to press closer silk, then row takes out, then solid with vice or other tools
Determine eccentric block, with locking pliers bite positioning post head exert oneself on pull out and can be taken off, the positioning column strength after taking-up can lose, and not build
View reuses.Slotting disk should such as be removed from board to night or holiday no collection, avoiding long-time positioning column from suppressing causes
Elastic extenuation is to prolong its service life.
The rotation oiling component 11 includes motor 111, rotary shaft 115 and needle-valve 119, and motor 111 is arranged in fixation
On seat 112, motor 111 is connect by shaft coupling 113 with rotary shaft 115, and 115 lower section of rotary shaft is connect with needle-valve 119, described
119 lower end of needle-valve is equipped with syringe needle 164, the other end is equipped with flow knob 165.It the position of needle-valve 119 can be with by horizontal axis and pivoted arm
Any angle is adjusted.
Sleeve 117, pivoted arm 160 and arc-like sheet 161 are equipped with below the rotary shaft 115,117 side of sleeve is equipped with horizontal axis
118, sliding block 162 is equipped on the outside of needle-valve 119,160 one end of pivoted arm and the articulated connection of horizontal axis 118, the other end are fixed on sliding block 162
On, 161 one end of arc-like sheet is connect with horizontal axis 118, the other end is fixed on pivoted arm 160.After rotary shaft 115 passes through fixing seat 112
With with needle-valve 119, rotary shaft 115 pass through fixing seat 112 at be equipped with bearing 114, bearing 114 be arranged on bearing plate, bearing
Seat board is equipped with close to switch.The replacement and maintenance of bearing：The present invention should inspect periodically the abrasion condition of bearing and fill for it
Lubricating oil should be replaced in time when finding bearing damage or serious wear.Replacing options are：It first comes loose and is fastened on bearing plate
Two above are removing fibre optical sensor, then needle-valve is dismantled close to switch.The shaft coupling screw being attached thereto is unclamped, then
Four fastening screws for dismantling the bearing plate of bearing fixed seat bottom, then take out entire rotating part.Taking out articulation
Screw, extraction rotary shaft, that is, replaceable are dig-inned in bolt, release.Installation process reverse operating, but should be noted that in fastening bearing
The installation screw of seat board fore bearing should be unclamped, and successively fasten shaft coupling after bearing plate to be tightened, finally uniformly tighten again
Bearing installs screw.
The arc-like sheet 161 is equipped with strip-shaped hole I1611；The pivoted arm 160 is equipped with strip-shaped hole II1601.Pass through
Lock screw is fixed on the angle of the different location metering pin valve of strip-shaped hole 1611 and pivoted arm 160；According to the length of syringe needle, determine
Lock screw is fixed on the position that pivoted arm 160 is connect with sliding block.
It is equipped with clump weight 116 with the sleeve 117 of 118 opposite side of horizontal axis, if clump weight 116 includes dry plate counterweight
Piece.Clump weight installation 2-3 piece weight stack and at an appropriate angle rotation can make 117 both sides quality of sleeve more balanced.
Fixed frame 166 is equipped with below the sleeve 117, fixed frame 166 is equipped with fibre optical sensor 163.
The adjustment of needle-valve of the present invention includes the following steps with use：A, past when replacing long syringe needle or different type syringe needle
Toward the posture for needing to adjust needle-valve, for safety, the motor that should first remove rotary shaft is enabled, and adjustment, which is looked for, to be justified to initial position i.e.
Whether 1,1 position, stirred needle-valve and rotated a circle to observe it and be close to and need the cushion rubber of oiling with hand, if having between needle-valve and cushion rubber
Uneven gap should adjust initial position up to gap is uniform and is close to.
B, arc-like sheet and horizontal axis, two lock screws of pivoted arm and reservation certain damping should be slightly loosened when specific adjustment,
Twisting adjusts angle manually, it is ensured that the gap between needle-valve and cushion rubber is uniform, and is directed toward the first tooth of cushion rubber, then fastens just now loose
Dynamic lock screw and the lock screw not loosened.If gap very little, two fixed screws on sliding block are loosened, slight left and right is shaken
The i.e. adjustable gap value of movable slider.
C, syringe needle uninterrupted is adjusted in the flow knob at the top of needle-valve, but should be limited to trace regulation, and loose adjusting can excessively
Knob in operational process can be will lead to pop up.If flow and contemplating that larger gap needs to change suitable syringe needle, needle is pinched with hand
Firmly rotation can be dismounted easily head.
It is connected with the needle-valve 119 and oil tank 12 and is equipped with pneumatic controller 10, pneumatic controller 10 there are several gas
Way outlet, the closed circuit air inlet 1191 and open circuit air inlet 1192 of needle-valve 119 go out with two gas circuits of pneumatic controller 10 respectively
Mouth communicates, and the air inlet of oil tank 12 is communicated with the outlet of a gas circuit of pneumatic controller 10.If wiring is correct, top when operation
Knob has movement.If knob is failure to actuate, the tracheae of two air-path interfaces of controller is exchanged.The needle-valve 119 is pneumatic point
Glue valve, oil tank 12 are MIX-618 dispenser storage tank, and pneumatic controller controls the input of 12 delivery valve of oil tank, output gas, makes
It opens or closes oil circuit.Pneumatic controller has air pressure adjustment, the multiple functions such as interval time setting.Oil tank is by stainless steel
Material is made, and is the storage place of lubricating oil.By the air pressure of pneumatic controller input by cylinder and top plenum to oil
The piston of storage tank 12 applies certain pressure to drive lubricating oil.
Castor 17 and stabilizer blade 18 are equipped at four angles of 1 lower part of rack, 18 one end of stabilizer blade and 1 screw thread of rack connect
Connect, the other end and ground face contact, 17 one end of castor is fixed on the rack, there are gaps between the other end and ground.When there is movement
When needing of board, first loosens the locking nut of stabilizer blade and ground junction, then lifts an angle of rack 1, at the angle
Stabilizer blade screws in rapidly rack counterclockwise, and the castor 17 after stabilizer blade screw-in rack at the angle contacts ground, successively receives four stabilizer blades
It rises, then four castors 17 contact ground, can easily push rack telephone-moving.When board reaches placement region, first stabilizer blade is revolved
It is extremely concordant with ground, mark is carried out on stabilizer blade with white board marker, then lift one jiao of board, it is then rapidly that stabilizer blade at this is clockwise
It screws out 3 circles to put down again, successively operation is until four stabilizer blades all land, then by the locking nut screwing of stabilizer blade and ground junction
It is fixed to complete telephone-moving.
The frame of the invention is load-carrying members, is formed by overlapping using high-intensitive Europe superscript aluminum profile, stabilized structure is reliable.Board work
Make table surface height 690mm；Electric-controlled plate is arranged in 1 lower part of rack.
Upper frame is formed by overlapping by aluminum section bar frame, and it is two fan cabinet doors 13 behind with side that side is reinforced with metal plate siding
Just operation needs, and is decorated among all sidings with acrylic board, thus surrounds the working space of a safety, both beautiful big
Square and safety is firm.
8 top of upper frame is equipped with control button 6, display screen 7 and alarm 9.The control button:From a left side to
The right side is followed successively by power key, artificial/automatic switchover key, start key, rapid stop key.
The rack 1 is equipped with slide plate 2, and X mould group 15 is arranged on slide plate 2.Slide plate is made of 304 plate of mirror surface, most
Limits reduce the frictional force that harness mops floor.Two sides extend to board edge, entire work top, one integrated mass, bright moving.
The sensor 4 is infrared sensor.Infrared sensor be used to confirm plug board whether on anticipate
It completes position.
Operating process of the invention includes harness operation of feeding and discharging and oil piping system operation：
Harness operation of feeding and discharging includes the following steps：
A, harness operation of feeding and discharging：Harness feeding：By plug board lateral inversion on desktop, and it is left to be directed toward the notch of jack
Side.The right hand pinches sheath root, and left hand holds up harness, vacantly to positive plug wire hole 312 and its notch 313, is slowly inserted into.Wait encounter
When resistance, can slightly pause, then apply certain pressure, listen pop a sound, sheath elastic slice fall into locating slot, harness has positioned
At.It is repeated in operation 60 times, until entire plug board is covered with harness.Holding the overturning plug board of handle 352 puts plug board upward
It sets, preparation work entire in this way is ready for finishing.
B, it positions：Having removed plug board makes it exceed the positioning pin 152 on positioning seat, on the left of use when backing pin, plug board
The dowel hole 301 in left side with the positioning pin 152 among positioning seat to just falling, at this time it should be noted that under the left positioning surface of plug board
Lateral register column fixation hole 302 chamfering in portion's is pressed on 153 left side bulb of lateral register column, and then both hands firmly push, in side
Left positioning surface is close to left side backing pin 154 under to the effect of 153 elastic force of positioning column, and plug board positioning finishes.Confirm it is errorless after press
Start key begins to oiling operations under the drive of X-axis mould group.
C, harness feeding：Plug board is vertically inverted on desktop, that winding displacement Beam End portion that outermost will be taken is put
Onto the desktop of oneself this side, then two active grabs 35 of the side are opened, both hands uniformly stir about 3 centimeters of outermost clamp bar
Far, at this moment outside harness has unclamped, and gradually takes out harness head, is careful not to make in oil contamination to slotting 31 disk of disk, according to this method
Operation is until the side line beam takes.Then 180 degree is being turned, is taking all harness.Finally stirring clamp bar leans on it simultaneously to centre,
Clamp is closed again.
Oil piping system operation includes the following steps：
A, oil storage tank refuels：When lubricating oil soon runs out of, system alarm device 9 can prompt manually to change oil.Changshao when oiling
One spoon one spoon of grease is put into bucket, oily heap accumulates situation in visual oil storage tank, and it is frequently with spoon that oil is even flat, to avoid being mingled with
There is air, is then further continued for spoon oil until even flat rear oil reservoir reaches at about 1.3 times away from bucket top surface piston thickness.Then it dismantles piston
On sealed screw uniformly press top cover by piston and oil storage tank mouth to just, enter piston in oil storage tank.
B, dispensing oiling operations：With the variation of seasonal temperature, grease viscosity will receive influence, so increasing thermostatic control system
System.Thermostatic control system includes two parts oil circuit temperature control system and oil tank temperature control system.Wherein closed the most with oil circuit temperature control system
Key, minimum start-up temperature and highest stopping temperature being set by controlling on box, recommend setting in view of the viscosity situation of current grease
Temperature range be 80-90 °C, temperature inductor is placed in bottom incoming end, should fixation prevent loosen so as to cause temperature
It spends out of control.Oil tank temperature control system is to be wrapped by heating around surrounding, and applications insulating foam package prevents personnel and tracheae from burning
Wound.
C, tank pressure namely tank top air pressure are very big in view of the viscosity of grease, it is not recommended that adjusting passes through decompression
To adjust flow.The thickness of syringe needle determines the key of painting oil mass size, and preferential recommendation uses flat mouth steel needle syringe needle and plastic conical
Syringe needle.If replacing long syringe needle needs regulation valve body fixing seat slippage, pivoted arm arm and Z axis height are rotated.
Through many experiments, the artificial loading feeding period is 80S on one board of oiling time of the present invention；On plug board is artificial
Material time plug board is 180S the time required to sticking with harness；The artificial feeding time plug board of plug board takes out harness required time
100S。
Plug board：Net weight 5Kg, full weight band harness 12Kg, can plug wire beam number 60, grasp width 400mm.
After present invention starting, the X-axis of board system drives the line on aluminum plug board to be set to working region, and syringe needle z-axis is moved
The operating position of setting is moved, front end fibre optical sensor identifies point, if confirmation rotates a circle to it with the presence of workpiece,
Simultaneously dispenser system opens delivery valve, and lubricating oil can be uniformly coated on cushion rubber circumference, to complete the painting of a point
Oily operation.And then it is lifted in syringe needle z-axis, by means of the mobile next point of X or YZ mould group.Circulation in this way, achievable arbitrary number
Measure the oiling operations of the workpiece disk of Arbitrary distribution.
Claims (10)
1. a kind of full-automatic oiler of band line sheath, it is characterised in that：Including rack（1）, plug board（3）, rotation oiling component
（11）And oil tank（12）, rack（1）It is equipped with YZ mould group（5）With X mould group（15）, plug board（3）It is arranged in X mould group（15）
On, rotate oiling component（11）It is arranged in YZ mould group（5）On；Rack（1）Top is equipped with upper frame（8）, upper frame（8）Front is set
There is sensor（4）；The rotation oiling component（11）Including needle-valve（119）, with needle-valve（119）It communicates and is equipped with oil tank
（12）, needle-valve（119）Oil inlet and oil tank（12）Oil outlet be connected.
2. the full-automatic oiler of band line sheath according to claim 1, it is characterised in that：The plug board（3）Including
Insert disk（31）, guide rod（32）, handle bracket（33）, fixing seat（34）And active grab（35）, insert disk（31）Both ends and guide rod
（32）It is flexibly connected, handle bracket（33）Both ends and guide rod（32）Connection, handle bracket（33）It is equipped with fixing seat（34）, quickly
Clamp（35）Across fixing seat（34）With handle bracket（33）It extendes back to slotting disk（31）Edge；The slotting disk（31）On be distributed with
Multiple lightening holes（311）And plug wire hole（312）, plug wire hole（312）Side is equipped with notch（313）.
3. the full-automatic oiler of band line sheath according to claim 2, it is characterised in that：The slotting disk（31）Including a left side
Clamp bar（314）With right clamp bar（315）, left clamp bar（314）With right clamp bar（315）Between be equipped with fixed clamping bar（316）.
4. the full-automatic oiler of band line sheath according to claim 2, it is characterised in that：The active grab（35）Before
End is equipped with adjustment screw（351）, rear end be equipped with handle（352）, active grab（35）With fixing seat（34）, handle bracket（33）?
To be threadedly coupled.
5. the full-automatic oiler of band line sheath according to claim 1, it is characterised in that：The X mould group（15）Including X
Axis mould group and positioning seat（（151）, positioning seat（（151）It is arranged in the linear mould group of X-axis, positioning seat（（151）It is fixed to be equipped with
Position pin（152）, lateral register column（153）And backing pin（154）, the positioning pin（152）It is arranged in positioning seat（（151）Centre,
Positioning column（153）And backing pin（154）It is arranged in positioning seat（（151）Two sides, with lateral register column（153）It is adjacent to be equipped with eccentric block
Fixation hole（155）；The plug board（3）It is equipped with square groove（302）, adjacent prismatic slot（302）It is equipped with and positioning pin
（152）The dowel hole matched（301）, positioning seat（（151）The lateral register column of arranged on left and right sides（153）, backing pin（154）Point
Not and square groove（302）The inner wall of arranged on left and right sides contacts.
6. the full-automatic oiler of band line sheath according to claim 1, it is characterised in that：The rotation oiling component
（11）Including motor（111）, rotary shaft（115）And needle-valve（119）, motor（111）It is arranged in fixing seat（112）On, motor
（111）Pass through shaft coupling（113）With rotary shaft（115）Connection, rotary shaft（115）Lower section and needle-valve（119）Connection, the needle
Valve（119）Lower end is equipped with syringe needle（164）, the other end be equipped with flow knob（165）.
7. the full-automatic oiler of band line sheath according to claim 6, it is characterised in that：The rotary shaft（115）Under
Side is equipped with sleeve（117）, pivoted arm（160）And arc-like sheet（161）, sleeve（117）Side is equipped with horizontal axis（118）, needle-valve（119）Outside
Side is equipped with sliding block（162）, pivoted arm（160）One end and horizontal axis（118）Articulated connection, the other end are fixed on sliding block（162）On, arc
Piece（161）One end and horizontal axis（118）Connection, the other end are fixed on pivoted arm（160）On.
8. the full-automatic oiler of band line sheath according to claim 7, it is characterised in that：The arc-like sheet（161）On
Equipped with strip-shaped hole I（1611）；The pivoted arm（160）It is equipped with strip-shaped hole II（1601）.
9. the full-automatic oiler of band line sheath according to claim 1, it is characterised in that：With the needle-valve（119）With
Oil tank（12）It is connected and is equipped with pneumatic controller（10）, pneumatic controller（10）There are the outlet of several gas circuits, needle-valve（119）Close
Road air inlet（1191）With open circuit air inlet（1192）Respectively and pneumatic controller（10）Two gas circuits outlet communicate, oil tank
（12）Air inlet and pneumatic controller（10）A gas circuit outlet communicate.
10. the full-automatic oiler of band line sheath according to claim 1, it is characterised in that：The rack（1）Lower part
Castor is equipped at four angles（17）And stabilizer blade（18）, stabilizer blade（18）One end and rack（1）It is threadedly coupled, the other end and ground connect
Touching, castor（17）One end is fixed on the rack, there are gaps between the other end and ground.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810844241.2A CN108889550B (en) | 2018-07-27 | 2018-07-27 | Full-automatic oiling machine for wire sheath |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810844241.2A CN108889550B (en) | 2018-07-27 | 2018-07-27 | Full-automatic oiling machine for wire sheath |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108889550A true CN108889550A (en) | 2018-11-27 |
| CN108889550B CN108889550B (en) | 2023-11-14 |
Family
ID=64352237
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810844241.2A Active CN108889550B (en) | 2018-07-27 | 2018-07-27 | Full-automatic oiling machine for wire sheath |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108889550B (en) |
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| CN109990189A (en) * | 2019-04-01 | 2019-07-09 | 宁波奥克斯电气股份有限公司 | A kind of automatic oiling device and method for air-conditioning |
| CN111992408A (en) * | 2020-09-02 | 2020-11-27 | 符华明 | Communication cable protection tube surface protection spraying equipment |
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|---|---|
| CN108889550B (en) | 2023-11-14 |
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