CN108882996A - Absorbent commodity manufacturing method - Google Patents

Absorbent commodity manufacturing method Download PDF

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Publication number
CN108882996A
CN108882996A CN201680084279.3A CN201680084279A CN108882996A CN 108882996 A CN108882996 A CN 108882996A CN 201680084279 A CN201680084279 A CN 201680084279A CN 108882996 A CN108882996 A CN 108882996A
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CN
China
Prior art keywords
hole
elastic component
veutro
ribbon
shaped members
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Granted
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CN201680084279.3A
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Chinese (zh)
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CN108882996B (en
Inventor
桂川邦彦
藤井敬司
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Unicharm Corp
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Unicharm Corp
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Publication of CN108882996B publication Critical patent/CN108882996B/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Abstract

A kind of absorbent commodity manufacturing method is provided, absorbent commodity includes the veutro portion (30) for being set to the veutro of wearer, the drosal part (40) of the back side for being set to wearer and the through-hole (50) that non-skin side is penetrated into from skin side.This method includes:Elastic component installation procedure, wherein, along lateral transport veutro ribbon-shaped members (300) and back side ribbon-shaped members (400), elastic component (350,450) in the state horizontally extended is joined to veutro ribbon-shaped members (300) and back side ribbon-shaped members (400), veutro ribbon-shaped members (300) include that horizontally continuous multiple veutro portions (30), back side ribbon-shaped members (400) have horizontally continuous multiple drosal parts (40);And through-hole formation process, wherein, it is cut at least one of veutro ribbon-shaped members (300) and back side ribbon-shaped members (400) for being mounted on elastic component (350,450) by using cutter and forms through-hole (50) to form the notch of perforation skin side and non-skin side in a thickness direction and cut off elastic component (350,450).

Description

Absorbent commodity manufacturing method
Technical field
The present invention relates to absorbent commodity manufacturing methods.
Background technique
Traditionally, it is known that absorb the disposable diaper etc. for the excreta urinated.For example, as described in patent document 1, Pull-on disposable diaper 1 includes exterior body 3 and absorbent main body 2, and exterior body 3 is provided with the more of through-thickness perforation A hole 5.The setting in multiple holes 5 can enhance the gas permeability of absorbent commodity.In addition, utilizing elastic component 33 in exterior body 3 Along lateral contraction and along fold is longitudinally formed so that also forming fold around hole 5.
Existing technical literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2015-92957
Summary of the invention
Problems to be solved by the invention
In the case where the manufacture disposable diaper illustrated in patent document 1, following processing is usually carried out:Along predetermined While continuous member is transmitted in direction, continuous member is engaged to other components and cuts continuous member, in continuous member Exterior body 3 is continuous in band-like mode in a predetermined direction.However, the manufacture disposable diaper 1 illustrated in patent document 1 In the case of, when cutting off a part of outer body 3 to form hole 5, generate shape chip identical with the shape in hole 5.Due to this The chip of sample disturbs processing and transmission, so need to remove the independent process of chip, this can cause manufacture efficiency and manufacture at This deterioration.
The present invention is made in view of foregoing problems, and the purpose of the present invention is efficiently manufacture with good gas permeability With the disposable absorbent article of stickiness.
The solution to the problem
Main aspect of the invention for achieving the above object is:
A kind of absorbent commodity manufacturing method, the absorbent commodity have orthogonal vertical and horizontal, the suction The property received article includes the drosal part of the veutro portion for being set to the veutro of wearer, the back side for being set to the wearer With the through-hole that non-skin side is penetrated into from skin side, the method includes:Elastic component installation procedure, wherein along described In the case where lateral transport veutro ribbon-shaped members and back side ribbon-shaped members, by the bullet in the state extended in the cross direction Property component is joined to the veutro ribbon-shaped members and the back side ribbon-shaped members, and the veutro ribbon-shaped members are included in the transverse direction Upper continuous multiple veutro portions, the back side ribbon-shaped members have continuous multiple drosal parts in the cross direction; And through-hole formation process, wherein by using cutter in the veutro ribbon-shaped members that are mounted on the elastic component and It is cut at least one of described back side ribbon-shaped members to be formed and penetrate through the skin side and described in a thickness direction It the notch of non-skin side and cuts off the elastic component and forms the through-hole.
From the record of the specification and drawings, other feature of the invention be will be apparent.
The effect of invention
In accordance with the invention it is possible to which efficiently manufacture has the disposable absorbent article of fine air permeability and stickiness.
Detailed description of the invention
Fig. 1 is the schematic isometric for being shown as an exemplary diaper 1 of absorbent commodity according to the present embodiment Figure.
Fig. 2 is the plan view for showing the diaper 1 in expansion and elongation state when from skin side.
Fig. 3 is the figure for showing the section along the line A-A interception in Fig. 2.
Fig. 4 is the figure for showing the process of the process carried out when manufacturing diaper 1.
Fig. 5 is the concept map for illustrating the process when manufacturing diaper 1.
Fig. 6 A is to show a part of the band-like veutro exterior member 300 in elongation state in the seamed S (through-hole of formation 50) figure before.Fig. 6 B is to show a part of the band-like veutro exterior member 300 in elongation state to form seam Figure when S (through-hole 50).Fig. 6 C is the figure for showing a part of veutro exterior member 30 under the state that wears.
Fig. 7 is an exemplary schematic side elevational for showing the through-hole for carrying out through-hole formation process and forming device 500 Figure.
Fig. 8 is the enlarged drawing for showing the part B of Fig. 2.
Fig. 9 is the figure for illustrating the through-hole 50a formed when stitching S and shifting in the longitudinal direction.
Figure 10 is the figure for illustrating the through-hole 50a formed when stitching S relative to fore-and-aft tilt predetermined angular.
Figure 11 is the plan view shown according to the diaper 100 of another embodiment when from skin side.
Specific embodiment
At least following item will become apparent from the explanation of this specification referring to attached drawing.
A kind of absorbent commodity manufacturing method, the absorbent commodity have orthogonal vertical and horizontal, the suction The property received article includes the drosal part of the veutro portion for being set to the veutro of wearer, the back side for being set to the wearer With the through-hole that non-skin side is penetrated into from skin side, the method includes:Elastic component installation procedure, wherein along described In the case where lateral transport veutro ribbon-shaped members and back side ribbon-shaped members, by the bullet in the state extended in the cross direction Property component is joined to the veutro ribbon-shaped members and the back side ribbon-shaped members, and the veutro ribbon-shaped members are included in the transverse direction Upper continuous multiple veutro portions, the back side ribbon-shaped members have continuous multiple drosal parts in the cross direction; And through-hole formation process, wherein by using cutter in the veutro ribbon-shaped members that are mounted on the elastic component and It is cut at least one of described back side ribbon-shaped members to be formed and penetrate through the skin side and described in a thickness direction It the notch of non-skin side and cuts off the elastic component and forms the through-hole.
According to such absorbent commodity manufacturing method, since through-hole can be formed by the way that linear notch is arranged, so Chip is not likely to produce in manufacturing process.Thus, when continuously manufacture absorbent commodity, it is not necessary to the work of processing chip be separately provided Sequence.Thus, it is possible to which efficiently manufacture has the disposable absorbent article of good gas permeability and stickiness.
In such absorbent commodity manufacturing method, it is desirable on the longitudinal direction, the center of the through-hole It is different from each other with the position Chong Die with the through-hole on the longitudinal direction of the elastic component.
According to such absorbent commodity manufacturing method, the quantity of the fold around through-hole is formed in upper region and lower area It is different between domain.Then, in the region of folds more formed in upper region and lower region, the top of fold is to through-hole Laterally inboard topple over so that through-hole can seem smaller in appearance.This can reduce wearer and/or caregiver etc. couple The worry that excreta etc. may be leaked from through-hole, while improving gas permeability.
In such absorbent commodity manufacturing method, it is desirable to cut off the elastic component at the following location Mode form the through-hole:Deviate on the longitudinal direction from the center of the notch position.
It is easy according to the position of such absorbent commodity manufacturing method, center and elastic component that through-hole can be made It offsets with one another in the longitudinal direction.This can aid in shape relative to the formation of longitudinal asymmetric through-hole and improves absorbability object The appearance and gas permeability of product.
In such absorbent commodity manufacturing method, it is desirable to form first through hole and the second through-hole, and described The center of first through hole between the position of first through hole First elastic component be overlapped on the longitudinal direction It is different from center and and second through-hole weight on the longitudinal direction of second through-hole in the longitudinal distance Between the position of folded second elastic component in the longitudinal distance.
According to such absorbent commodity manufacturing method, the shape and size for the fold being formed in around through-hole can be made to exist It is different from each other between first through hole and the second through-hole.Thus, it is possible to according to the setting position of through-hole freely adjust gas permeability and Appearance.
In such absorbent commodity manufacturing method, it is desirable to the elastic component described in the through-hole The position at the other end in the transverse direction of the through-hole of the position and the elastic component at one end in transverse direction exists It is different from each other on the longitudinal direction.
According to such absorbent commodity manufacturing method, it is arranged in the position of the elastic component of the two sides of through-hole in the longitudinal direction It offsets with one another, and these elastic components are used separately as the folding base for subtly folding absorbent commodity in the longitudinal direction. This facilitates absorbent commodity and is deformed according to the body movement of wearer and improve stickiness.
In such absorbent commodity manufacturing method, it is desirable to the through-hole be by relative to the longitudinal direction with The notch of predetermined angle incline cuts off the elastic component and is formed.
According to such absorbent commodity manufacturing method, the position of the position of the right end of through-hole and the left end of through-hole can be made It can offset with one another in the longitudinal direction.This is capable of providing more folding bases and facilitates absorbent commodity according to the body of wearer Body is mobile and deforms, so as to improve the stickiness of absorbent commodity.
In such absorbent commodity manufacturing method, it is desirable to which the absorbent commodity includes absorbent main body, institute The one end for stating absorbent main body is Chong Die with the veutro portion and be joined to the veutro portion, the other end of the absorbent main body Portion is Chong Die with the drosal part and is joined to the drosal part, and on the longitudinal direction, in the transverse direction of the through-hole The position of inner end is lower than the position of the outboard end in the transverse direction of the through-hole.
According to such absorbent commodity manufacturing method, it is set to the elastic component inclination of the two sides of through-hole, thus from wearing The crotch side of user applies the convergent force of upward tilting action.Then, absorbent main body is by longitudinal upper layback, simultaneously by cross Upward outside broadening, so that absorbent commodity is easy fitting body when absorbent commodity is worn.
In such absorbent commodity manufacturing method, it is desirable to form first through hole and the second through-hole, and in institute State longitudinal upper First elastic component Chong Die with the first through hole at one end in the transverse direction of the first through hole Position and the First elastic component between the position at the other end in the transverse direction of the first through hole The longitudinal distance be different from second elastic component Chong Die with second through-hole on the longitudinal direction described the The transverse direction in second through-hole of the position and the second elastic component at one end in the transverse direction of two through-holes On the other end at position between in the longitudinal distance.
According to such absorbent commodity manufacturing method, it is formed in the shape of the fold around through-hole and passes through elastic component The direction of the tension of application is different between first through hole and the second through-hole, so as to make the folding base and matter around through-hole Ground variation.Thus, it is possible to freely adjust the stickiness of absorbent commodity according to the setting position of through-hole.
In such absorbent commodity manufacturing method, it is desirable on the longitudinal direction, the transverse direction of the through-hole On end position and the elastic component to be located at the position at end of the through-hole side Chong Die.
According to such absorbent commodity manufacturing method, due to passing through the cross of outer layback through-hole of the elastic component in transverse direction To both ends, so that through-hole is formed diamond shape.Then, it is easy to ensure that the gas permeability of such through-hole.In addition, the beauty of through-hole The diamond shape of sight is configured as arranging in the surface of veutro exterior member (back side exterior member), so as to improve absorbability The appearance of article.
In such absorbent commodity manufacturing method, it is desirable to form first through hole and the second through-hole, and described The width in the cross direction of different size in second through-hole in the cross direction of first through hole.
According to such absorbent commodity manufacturing method, through-hole is formed shape according to them in veutro exterior member Locating region in (back side exterior member) and change, so as to improve the design and appearance of absorbent commodity.
In such absorbent commodity manufacturing method, it is desirable to form first through hole and the second through-hole, and described The opening area of first through hole is different from the opening area of second through-hole.
According to such absorbent commodity manufacturing method, set according to the region in veutro exterior member (back side exterior member) The big part of opening area and the small part of opening area are set, thus, it is possible to for example by increasing at the position for being easy to perspire Opening area adjusts the permeability of through-hole.This makes it possible to reduce the sense of discomfort as caused by the wearing of absorbent commodity.
In such absorbent commodity manufacturing method, it is desirable to form first through hole and the second through-hole, and described The outer peripheral equal length of the outer peripheral length of first through hole and second through-hole.
According to such absorbent commodity manufacturing method, even if also can in the case where the area of through-hole and change in shape Enough inhibit the intensity around through-hole uneven.Then, even if transversely and/or longitudinal when wearing absorbent commodity etc. In the case where drawing veutro exterior member (back side exterior member), also hardly generates specific region (around particular bore) and be easy The problem of tearing, and it is easy to ensure that entire absorbent commodity intensity.
In such absorbent commodity manufacturing method, it is desirable in the through-hole formation process, turned by making The outer peripheral surface for moving drum is wound with the barrel tumbler rotation of the veutro ribbon-shaped members and the back side ribbon-shaped members, with along The veutro ribbon-shaped members and the back side ribbon-shaped members are transmitted in the lateral transmission direction, and are passing through the rotation In the case that drum transmits the veutro ribbon-shaped members and the back side ribbon-shaped members, in the transverse direction of the absorbent commodity Middle section cut off at least part of the elastic component.
According to such absorbent commodity manufacturing method, it can implement to form the process of through-hole using identical device and cut Break the process of a part of elastic component, so that compact manufacturing equipment can be constituted on the whole, and further efficiently Manufacture absorbent commodity.
===disposable diaper according to the present embodiment===
<<<The structure of disposable diaper 1>>>
Fig. 1 is an exemplary schematic perspective view for showing absorbent commodity according to the present embodiment.Fig. 2 is to show Plan view of the diaper 1 when from skin side under expansion and elongation state.Fig. 3 is the line A-A shown along in Fig. 2 The figure in the section of interception.
In the following description, the diaper 1 under the state (wearing state) of Fig. 1 has " longitudinal direction " and crossed longitudinally " cross To " and " thickness direction " that intersects with vertical and horizontal." length direction " refers to diaper 1 in the state (unfolded state) of Fig. 2 Under length direction, " upper end " refers to that one end and the other end on the length direction of diaper 1, " lower end " refer to the length of diaper 1 Substantially central portion C10 on direction.In a thickness direction, " skin side " refers to that side with the skin contact of wearer, " non-skin Skin side " refers to that side opposite with skin side.Line A-A in Fig. 2 etc. indicates the center in transverse direction.Note that " elongation state " table Show the state that diaper 1 extends in a manner of not having fold, or more specifically, indicates that diaper 1 is stretched so as to constitute diaper 1 Component (such as veutro exterior member 30 and back side exterior member 40) size it is consistent with the size of these components itself or connect Close state.
Disposable diaper 1 (hereinafter referred to as " diaper 1 ") according to the present embodiment is primarily used for the so-called of baby The pull-on disposable diaper of three-chip type, and including the absorbent main body of the crotch for being arranged in wearer 10, for covering Cover the veutro exterior member (veutro portion) 30 and back side exterior member (drosal part) 40 of the veutro part of wearer.
Under the unfolded state of Fig. 2, absorbent main body 10 is arranged to across veutro exterior member 30 and back side exterior structure Gap between part 40, so that each end on the length direction of absorbent main body 10 is respectively placed in veutro exterior member 30 and back Side exterior member 40, and so that absorbent main body 10 is engaged and fixed to veutro exterior member 30 from skin side using bonding agent etc. With back side exterior member 40.Outer shape is generally H shape in the plan view.Then, by it as big on length direction It causes the folded position of central portion C10 to be folded into two parts, and works as veutro exterior member 30 and back side exterior facing with each other Veutro exterior member side edge part 30se and back side exterior member side edge part 40se (each end i.e. transverse direction in of the component 40 at them Portion) at when engaging/coupling, form the diaper 1 (Fig. 1) with waist opening 1HB and a pair of of leg opening 1HL.
In veutro exterior member 30, absorbent main body 10 is not disposed in the end 30e of longitudinal upside, and is placed in ratio Part 30c of the end 30e close to longitudinal center.In addition, absorbent main body 10 is placed in transverse direction in veutro exterior member 30 On center portion, but be not disposed in the region 30s for being located at the outside in transverse direction relative to the transverse end 10e of absorbent main body 10.
Similarly, in back side exterior member 40, absorbent main body 10 is not disposed in the end 40e of longitudinal upside, and It is placed in the part 40c than end 40e close to longitudinal center.In addition, in back side exterior member 40, absorbent main body 10 The center portion being placed in transverse direction, but it is not disposed in the outside being located in transverse direction relative to the transverse end 10e of absorbent main body 10 Region 40s.
As shown in Figures 2 and 3, absorbent main body 10 covers the surface patch of absorber 11 including absorber 11, from skin side Component 13, the inner surface sheet element 15 that absorber 11 is covered from non-skin side.Surface sheet element 13 is the saturating of non-woven fabrics etc. Fluidity sheet element.Inner surface sheet element 15 is the sheet element constituted by two layers, this two layers is the non-transparent liquid made of polyethylene etc. Property leakage prevention sheet 15a and non-woven fabrics etc. the outer load 15b of liquid permeability.In addition it is possible to use outer load 15b etc. forms three-dimensional pleat Pleat (barrier cuff) and/or leg rivel (not shown).
Absorber 11 is the absorbent core obtained by the way that the layer of liquid absorptive material is laminated, and can absorb and such as urinate Deng excreta.Liquidabsorbing fibres, absorbable polymer (SAP) of pulp fibers etc. etc. can be used for absorber 11, and be in the present embodiment the general hourglass shape (Fig. 2) in plan view.Absorber 11 can be covered with such as cotton paper Deng liquid-permeable sheet (not shown).
Veutro exterior member 30 and back side exterior member 40 are the plane made of the flexible material of non-woven fabrics etc. Substantially rectangular sheet element in figure.As shown in figure 3, skin lateral plate 31 and non-skin lateral plate 32 exist in veutro exterior member 30 It stacks gradually and engages from skin side on thickness direction, and in back side exterior member 40, skin lateral plate 41 and non-skin side Piece 42 is stacked gradually and is engaged from skin side in a thickness direction.
As shown in figure 3, non-skin lateral plate 32 is as veutro exterior member 30 in the top of veutro exterior member 30 It turns back downwards at the veutro upper end 30et of upper end to skin side to form return portion 32f, to improve quality and durability. Similarly, in the top of back side exterior member 40, back side of the non-skin lateral plate 42 in the upper end as back side exterior member 40 It turns back downwards to skin side at the 40et of upper end to form return portion 42f.
In addition, veutro exterior member 30 includes sheet element 34, which is arranged to cover return portion from skin side The lower end of 32f and the veutro upper end of absorbent main body 10.Likewise, back side exterior member 40 includes sheet element 44, the piece Component 44 is arranged to cover the back side of absorbent main body 10 from skin side, from the downside of the return portion 42f of absorbent main body 10 Upper end.Sheet element 34,44 is for made of non-woven fabrics different from veutro exterior member 30 and back side exterior member 40 etc. Rectangle sheet element.The setting of sheet element 34,44 can prevent the skin of wearer and the longitudinal veutro of absorbent main body 10 Upper end-face edge and back side upper end-face edge directly contact, so as to make the quality when diaper is worn near the waist of wearer Well.In addition, sheet element 34,44 can increase the longitudinal upper end of veutro exterior member 30 and back side exterior member 40 Intensity.
In addition, being provided at predetermined intervals in machine and transverse direction in veutro exterior member 30 and back side exterior member 40 The through-hole 50 of exterior member 30,40 is penetrated through with predetermined length and from skin side to non-skin side in the longitudinal direction.It will be detailed later Describe light hole 50 in detail.
It is disposed between the skin lateral plate 31 and non-skin lateral plate 32 of veutro exterior member 30 such as along lateral bullet Multiple elastic components 35,35 ... of property line (elastic string) etc..Make elastic component 35 with horizontally using bonding agent The state of elongation is engaged and fixed to skin lateral plate 31 and non-skin lateral plate 32.Multiple elastic components 35,35 ... are arranged to It is alternatively arranged on longitudinal direction.
Similarly, it is disposed with such as between the skin lateral plate 41 of back side exterior member 40 and non-skin lateral plate 42 along cross To elastica etc. multiple elastic components 45,45 ....The state for extending elastic component 45 horizontally using bonding agent It is engaged and fixed to skin lateral plate 41 and non-skin lateral plate 42.Multiple elastic components 45,45 ... are arranged to be longitudinally spaced Arrangement.
Elastic component 35,45 assigns the retractility in transverse direction for veutro exterior member 30 and back side exterior member 40, thus Fold is formed in veutro exterior member 30 and back side exterior member 40.In veutro exterior member 30 and back side exterior member 40 Most of fold in the fold of formation has along longitudinal shape.It will be in the shape for illustrating fold later.
Note that the portion positioned at the region Chong Die with absorber 11 of the central portion in the close transverse direction of elastic component 35,45 It is discontinuous for dividing, to not assign stretch/shrink power for the region.Then it is suppressed that the contraction of absorber 11 horizontally, So that absorber 11 is easy to maintain general planar, and this makes it possible to inhibit the leakage etc. of excreta.Side elastic component 35s, 45s is set to the region in the outside in the transverse direction of absorber 11.
Elastic component 35 includes:Upside elastic component 35t is located at top side;Continuous elastic component (downside elasticity structure Part) 35m, it is arranged to the downside in upside elastic component 35t and the veutro exterior member from the side being located in transverse direction Side edge part 30se is continuously to the veutro exterior member side edge part 30se for the other side being located in transverse direction;Side elastic component (downside bullet Property component) 35s;And lower side elastic component 35u, it is located at lower side and is arranged on continuous elastic component 35m and side The downside of elastic component 35s and farthest away from continuous elastic component 35m and side elastic component 35s.
Similarly, elastic component 45 includes:Upside elastic component 45t is located at top side;Continuous elastic component (downside Elastic component) 45m, it is arranged on the downside of upside elastic component 45t and the back side exterior from the side being located in transverse direction Component side edge part 40se is continuously to the back side exterior member side edge part 40se for the other side being located in transverse direction;Side elastic component (under Side elastic component) 45f;And lower side elastic component 45u, it is located at lower side and is arranged on continuous elastic component 45m It is with the downside of side elastic component 45s and farthest away from continuous elastic component 45m and side elastic component 45s.
<The manufacturing method of diaper 1>
Then, it will illustrate the manufacturing method of diaper 1.Fig. 4 is the flow chart of the process carried out when showing manufacture diaper 1. Fig. 5 is the concept map for illustrating process when manufacturing diaper 1.By carrying out in Fig. 4 in the manufacturing line of diaper 1 by S101 to S107 The process of expression intermittently produces diaper 1.
Firstly, suitable transmission mechanism is used for the base with scheduled transmission speed along scheduled transmission direction transmission diaper 1 Material (S101).Here, " substrate of diaper 1 " includes band-like non-skin lateral plate 320 and band-like non-skin lateral plate 420, band-like non- In skin lateral plate 320, the non-skin lateral plate 32 of composition veutro exterior member 30 is in horizontally continuous state, band-like In non-skin lateral plate 420, the non-skin lateral plate 42 of composition back side exterior member 40 is in horizontally continuous state.This Outside, " transmission direction " is the direction along aforementioned " transverse direction ".It will be in band-like non-skin lateral plate 320 and band-like non-skin lateral plate 420 Following process is carried out in the state of being transmitted along transmission direction.However, it is possible to transmit band-like skin side piece 310 and band-like skin side Piece 410, in band-like skin lateral plate 310, the skin lateral plate 31 of composition veutro exterior member 30 is in horizontally continuous State, in band-like skin lateral plate 410, the skin lateral plate 41 of composition back side exterior member 40 is in horizontally continuous shape State.
Next, continuous elastic component 350 is installed to the substrate (S102) of diaper 1, in continuous elastic component 350, Elastic component 35 is horizontally continuous.In the elastic component installation procedure, in continuous elastic component 350 in laterally (transmission side To) on extend while, continuous elastic component 350 is at least partly provided with bonding agent and in band-like non-skin lateral plate 320 Upper edge is arranged with crisscross (that is, along longitudinal direction) that transmission direction is intersected.Then, in a thickness direction, band-like skin Skin lateral plate 310 is positioned on band-like non-skin lateral plate 320 and continuous elastic component 350.Then, band-like non-skin lateral plate 320 It is engaged with each other, and is formed outside band-like veutro via the continuous elastic component 350 for being provided with bonding agent with band-like skin lateral plate 310 It fills component (veutro ribbon-shaped members) 300 and continuous elastic component 350 is installed to band-like veutro exterior member 300.Similarly, band-like Non-skin lateral plate 420 and band-like skin lateral plate 410 are engaged with each other to form band-like back side exterior via continuous elastic component 450 Component (back side ribbon-shaped members) 400 and continuous elastic component 450 is installed to band-like back side exterior member 400.
Next, being formed at least one of band-like veutro exterior member 300 and band-like back side exterior member 400 place logical Hole 50 (S103).It will illustrate later the through-hole formation process.
Then, absorbent main body 10 crosses over the band-like abdomen transmitted in the transmit direction along the direction intersected with exterior member Gap between side exterior member 300 and band-like back side exterior member 400, and absorbent main body 10 is joined to exterior member (S104).Note that through-hole formation process (103) can be carried out after absorbent main body bonding process (S104).I.e., it is possible to Absorbent main body 10 forms through-hole 50 after being joined to band-like veutro exterior member 300 (band-like back side member 400).However, the phase It hopes, carries out through-hole formation process (103) before cutting process (S107).
Next, absorbent main body 10 folds at the central portion C10 on crisscross, so that band-like veutro exterior member 300 are placed in band-like back side exterior member 400 (S105) in a thickness direction.
Then, band-like veutro exterior member 300 with veutro exterior member side edge part 30se (back side exterior member side edge part Band-like back side exterior member 400 (S106) 40se) is joined at corresponding position, wherein veutro exterior member side edge part 30se (back side exterior member side edge part 40se) is used as the transverse ends portion of veutro exterior member 30 (back side exterior member 40).
Then, it is cut out at position corresponding with the transverse ends portion of diaper 1 (that is, exterior member side edge part 30se, 40se) Band-like veutro exterior member 300 and band-like back side exterior member 400 are cut, to cut out each diaper 1 (S107) from ribbon-shaped members.In It is during transmitting operation, this series of processes to be carried out continuously, so as to efficiently manufacture diaper 1.
<The explanation of through-hole formation process>
The concrete operations carried out in the through-hole formation process (S103) that explanation is illustrated in Figure 4.Fig. 6 A is to show to be in Figure of a part of band-like veutro exterior member 300 under elongation state before forming seamed S (through-hole 50).Fig. 6 B is to show Figure of a part of band-like veutro exterior member 300 under elongation state when having formd seam S (through-hole 50).Fig. 6 C It is the figure for showing a part of veutro exterior member 30 when diaper is worn.
The band-like veutro exterior member 300 that Fig. 6 A shows before the seamed S of formation, which is in, to be stretched so that band-like skin side Piece 310 and band-like non-skin lateral plate 320 do not have the state of fold substantially.
Then, as shown in Figure 6B, there is the linear seam S of longitudinal ingredient to be formed to make the band-like abdomen in elongation state The a part of of continuous elastic component 350 in side exterior member 300 cross-section opens.By cutting band-like skin lateral plate 310, continuous bullet Property component 350 and band-like non-skin lateral plate 320 formed seam S.Specifically, by using predetermined cutter (including laser knife etc. Contactless cutter) in band-like skin lateral plate 310 and band-like non-skin lateral plate 320 form the notch that penetrates through on thickness direction simultaneously And cutting continuous elastic component 350, to form seam S.Fig. 6 B is shown at the time of seam S (notch) has been formed.Then, institute The seam S of formation is generated by the effect of the contractility of continuous elastic component 350 such as the through-hole 50 in Fig. 6 C.
Fig. 7 is an exemplary schematic side elevational for showing the through-hole for carrying out through-hole formation process and forming device 500 Figure.Through-hole forms device 500 and includes anvil roller 510, cuts roller 520 and auxiliary transmission roller 530.Anvil roller 510 is around pivot center The barrel tumbler (rotor) of rotation, and there is unshowned aspirating mechanism in its circumferential surface.Then, it anvil roller 510 and is sucked solid Fixed band-like veutro exterior member 300 (band-like back side exterior member 400) on the circumferential face rotates together, so that outside band-like veutro Dress component 300 (band-like back side exterior member 400) is transmitted in rotation direction.Anvil block 511 is set to the circumferential surface of anvil roller 510. Anvil block 511 is long component on the axis direction (with crisscross corresponding in Fig. 5) of anvil roller 510.In addition, cutting roller 520 It is to be arranged in the rotor of the position faced with anvil roller 510, and be provided on the circumferential surface for cutting roller 520 along cutting roller 520 axis direction (with crisscross corresponding) cuts block 521.Then, it while anvil roller 510 rotates, cuts roller 520 and exists It is rotated in opposite direction, so that anvil block 511 and cutting block 521 and being in their periodically relationships facing with each other.Cut block 521 In be provided with cut away section along axis direction (crisscross), and when the anvil block 511 of cut away section and anvil roller 510 is facing with each other And when contact substrate, the seam S with the ingredient of crisscross (longitudinal direction) is formed in the substrate.Auxiliary transmission roller 530 is set to anvil Upstream and downstream on the conveying direction of roller 510 is applied to the tension for the band-like veutro exterior member 300 transmitted with adjusting Size, while band-like veutro exterior member 300 being helped to transmit along the circumferential surface of anvil roller 510.Constant be applied in the transmission Power reduces the generation of the displacement of seam S.
Note that through-hole, which forms device 500, can have the function of cutting a part of continuous elastic component 350,450.Fig. 2 Elastic component 35,45 is shown in the region of the central portion in the close transverse direction Chong Die with absorber 11 of elastic component 35,45 not Continuously, to prevent stretch/shrink power from acting on the region, and in this region, 500 company of cutting of device is formed by through-hole Continuous elastic component 350,450.In this case, have cut with the elastic component for cutting 53 identical function of roller roller 540 setting exist (referring to Fig. 7) at the position of anvil roller 510, make it possible to accurately cut continuous elastic component 350,450.This makes it possible to Implement the process to form the process of through-hole 50 He cut a part of continuous elastic component 350,450 with same apparatus, makes it possible to Compact manufacturing equipment is constructed, enough so as to efficiently manufacture diaper 1.Note that can be in transmission direction (transverse direction) A position at cut continuous elastic component 350,450, or continuous elastic component 350,450 is cut at multiple positions.
Seam S according to the present embodiment is linear seam and can only be formed by being cut in the material.Thus, It is different from the case where cutting the shape with predetermined area in traditional diaper manufacture process, it is not easy to generate chip.Thus, As shown in figure 5, this chip of processing can not be separately provided when being continuously manufactured by diaper 1 in the case where transmitting substrate Process in the case where formed through-hole 50.Furthermore, it is suppressed that manufacturing equipment (such as through-hole of diaper 1 is interfered because generating chip Form device 500) normal operating and/or reduce the failure of manufacturing equipment.This makes it possible to improve the productivity of diaper 1, And it is further reduced the manufacturing cost of diaper 1 and the maintenance cost of manufacturing equipment.
Fig. 6 C shows a part of the veutro exterior member 30 when wearer wears diaper 1.In veutro exterior member 30 Through-hole 50 is formed in a manner of opening its profile towards the two sides in transverse direction generally rhomboidal in shape when diaper is worn. This is because as shown in Figure 6 C, elastic component 35 shrinks horizontally to pull around through-hole 50.Then, through-hole 50 exists It is significantly opened when diaper is worn, so as to enhance the gas permeability of diaper 1.It is each single by more greatly opening Through-hole 50 can ensure the gas permeability of diaper 1 with the through-hole 50 of lesser amt.In addition, even at the shape put on before diaper State also can horizontally open through-hole 50 by the elastic component 35 in contraction state, and this makes to help such as baby Deng wearer put on the caregiver etc. of diaper 1 and can be visually observed through-hole 50 and recognize the improvement of gas permeability.
In addition, the elastic component 35 shunk pulls the non-woven fabrics around through-hole 50, to form the wheel along through-hole 50 Wide fold.These folds can soften the quality of diaper 1.Particularly, in the case where foring through-hole using predetermined notch, Through-hole is opened in the case where general planar around it.However, in the present embodiment, due to being formed using threadiness seam S Through-hole 50, so rising to form fold around through-hole 50 by the non-woven fabrics that the hole opened pulls.This makes it possible to Improve the quality of diaper 1.
The through-hole 50 of back side exterior member 40 is formed in a manner of identical with the through-hole 50 of veutro exterior member 30.Note that In the present embodiment, it is contemplated that be separately formed the through-hole 50 of back side exterior member 40 and the through-hole 50 of veutro exterior member 30 The case where make an explanation, but not limited to this.Veutro exterior member 30, back side exterior member 40 (S106) can be integrally formed Veutro exterior member 30 and back side exterior member 40 is set to separate (S107) later with through-hole 50.
<The details of through-hole 50 is formed using seam S>
By the details of the construction of the through-hole 50 formed in the diaper 1 of explanation according to the present embodiment.As shown in Fig. 2, veutro The through-hole 50 of exterior member 30 is set to not set return portion 32f, sheet element 34 and absorbability in veutro exterior member 30 The region of main body 10.Specifically, through-hole 50 is set in the longitudinal direction on the lower and than the lower end of sheet element 34 on the lower than end 30e The region of side, and it is set to the outside of absorbent main body 10 horizontally.In addition, through-hole 50 is relative to the center in transverse direction The symmetrical mode of A-A is configured at side and the other side in the transverse direction of veutro exterior member 30.
In addition, through-hole 50 is arranged at the upside elastic component 35t's positioned at longitudinal top side of veutro exterior member 30 Downside, and it is arranged at the upside of the lower side elastic component 35u positioned at the lower side of veutro elastic component 30.Continuous elastic Part due to through-hole 50 component 35m and side elastic component 35s is discontinuous.This is because as described above, when forming through-hole 50, Continuous elastic component 350 is cut together with band-like skin lateral plate 310 and band-like skin lateral plate 320.Upside elastic component 35t and Lower side elastic component 35u is not discontinuous because of through-hole 50.
In the present embodiment, it is arranged in a staggered fashion through-hole 50.Fig. 8 is the enlarged drawing for showing the part B in Fig. 2. Fig. 8 is shown:Through-hole 50a (first through hole);Through-hole 50b (the second through-hole) is located at the left oblique upper of through-hole 50a and vertical It is adjacent with through-hole 50a upwards;Through-hole 50c (third through-hole), positioned at through-hole 50a upside and horizontally with through-hole 50a Overlapping;And through-hole 50d, the left side and be overlapped in the longitudinal direction with through-hole 50a in the transverse direction of through-hole 50a.In addition, bullet Property component 35a (First elastic component) and through-hole 50a and through-hole 50d are be overlapped in the longitudinal direction, similarly, elastic component 35b (second Elastic component) it is Chong Die with through-hole 50b in the longitudinal direction, elastic component 35c (3rd elastic component) is heavy with through-hole 50c in the longitudinal direction It is folded.In the longitudinal direction, elastic component 35d is set below through-hole 50a, and elastic component 35e is arranged at through-hole 50a and through-hole Between 50b, elastic component f is arranged between through-hole 50b and through-hole 50c.Elastic component 35d, 35e, 35f in the longitudinal direction not with Any through-hole 50 is overlapped.Note that elastic component 35c is corresponding with continuous elastic component 35m, elastic component 35a, 35b, 35e, 35f Corresponding with side elastic component 35s, elastic component 35d is corresponding with lower side elastic component 35u.
As shown in figure 8, such through-hole 50 have it is generally rhomboidal in shape, the inside of through-hole 50 is penetrated through to non-skin side.This When, the cutting end on vertex and elastic component 35 in transverse direction generally rhomboidal in shape is respectively at roughly the same position.Then, The not set inside in through-hole 50 of the elastic component 35 being cut, and the elastic component 35 being cut at through-hole 50 It is discontinuous in transverse direction.This is because the elastic component 35 at the position for forming through-hole 50 is arranged in by one when forming through-hole 50 It rises and cuts.Thus, for example, elastic component 35a is from the outside in the transverse direction of through-hole 50a continuously to outer in the transverse direction of through-hole 50d Side, and the not set inside in through-hole 50a and through-hole 50d.Similarly, elastic component 35b is not disposed in through-hole 50b, and And elastic component 35c is also not disposed in through-hole 50c.
In addition, by along it is lateral while g and along longitudinal while h external through-hole 50 surrounded rectangular area (by Fig. 8 In slave upper right towards lower-left the part that indicates of oblique line) in not set bonding agent etc..In the present embodiment, using being coated on The bonding agent of elastic component 35 engages skin lateral plate 31 and non-skin lateral plate 32.
In addition, in the present embodiment, each through-hole 50 has a roughly the same size, and along longitudinal direction, through-hole 50a and Through-hole 50c horizontally overlaps each other.Then, L1 is greater than L2 (L1 > L2), wherein L1 is lower end and the through-hole 50c of through-hole 50a Lower end between longitudinal distance, L2 is the longitudinal length of through-hole 50.
L3 be less than L2 (L3 < L2), wherein L3 be because of through-hole 50 discontinuous elastic component in the longitudinal direction with this not Continuous elastic component is adjacent and the not longitudinal length because of through-hole 50 between discontinuous elastic component, and L2 is through-hole 50 Length.For example, the distance between elastic component 35a and elastic component 35e L3 are less than the longitudinal length L2 of through-hole 50.
In addition, how the manufacturing method of diaper 1 according to the present embodiment, can form seam S according to basis as described below To change the shape of through-hole 50 and the configuration of elastic component 35 Chong Die with through-hole 50 in the longitudinal direction.
Fig. 9 is the figure for illustrating the through-hole 50a formed when stitching S and shifting in the longitudinal direction.In Fig. 9, by form seam S When make to stitch S form through-hole 50a than elastic component 35a a part of longer mode on the lower cutting.That is, by from Elastic component 35a, the center energy of through-hole 50a in the longitudinal direction are cut at the position that the longitudinal center of seam S is deviateed Enough easily from the displacement of elastic component 35a.In the case where Fig. 9, in the longitudinal direction, from the upside vertex of through-hole 50a ( Hereinafter, also referred to as upper end et) to elastic component 35a distance Lu be less than from the downside vertex of through-hole 50a (hereinafter, Also referred to as lower end eb) arrive elastic component 35a distance Ld.That is, the longitudinal center C of through-hole 50a locates in the longitudinal direction In the position than elastic component 35a on the lower, and through-hole 50a has relative to longitudinal asymmetrically shape.Note that Fig. 9 shows Through-hole 50a is gone out, however, it is also possible to similarly form other through-holes 50 (for example, through-hole using the seam S shifted in the longitudinal direction 50b, through-hole 50c).In this case, distance Lu and Ld can be different from the situation in Fig. 9.That is, displacement in the longitudinal direction can To change with through-hole 50.
Figure 10 is the through-hole 50a for illustrating to be formed when stitching S relative to longitudinal inclination at a predetermined angle.In Figure 10, work as shape When at seam S, so as to stitch the cross-section elastic component 35a of center C (continuous elastic component 350) of S and seam S relative to longitudinal direction with angle (outside in transverse direction in Figure 10) inclined mode forms notch to degree θ to the right, to form through-hole 50a.This makes vertical 's the position of side in the transverse direction of through-hole 50a can upwards easily moved from the position of the other side in the transverse direction of through-hole 50a Position.In case of fig. 10, during the lateral right-hand end er (hereinafter, also referred to as right end er) of through-hole 50 is located in the longitudinal direction The downside of heart position C.This is because in the profile of through-hole 50a, the length between upper end et and right end er be equal to lower end eb with Length between right end er and the formation isosceles triangle using right end er as vertex, and according to the inclination of seam S, right end er is located at The downside of center C.Then, since right end er is displaced to the downside of center C, so the cutting end of elastic component 35a The position at (that is, the end for being located at the side through-hole 50a) is also displaced to the downside of center C in the longitudinal direction.For the same reason, lead to The lateral left-hand end el (hereinafter, also referred to as left end el) of hole 50a is located at the upside of center C in the longitudinal direction.Then, Since the displacement of left end el is to the upside of center C, so the cutting end of elastic component 35a is (positioned at the side through-hole 50a End) position the upside of center C is also displaced on longitudinal direction in Figure 10.
As a result, through-hole 50a be formed as in Figure 10 relative to longitudinal direction with the diamond shape of angle Cl so that vertical The position of the left end el of upward through-hole 50 is different from the position of right end er.In Figure 10, in the longitudinal direction, the left end el of through-hole 50a Position deviate from d50a from the position of right end er.Thus, it is arranged in the position of the elastic component 35a of the both lateral sides of through-hole 50a It sets and has offset with one another d50a in the longitudinal direction.In addition, according to the bias d50a generated in the longitudinal direction, the position of the upper end et of through-hole 50 It sets and horizontally deviates from w50a from the position of lower end eb.Then, through-hole 50a has relative to the asymmetric shape of vertical and horizontal Shape.
Note that Figure 10 shows through-hole 50a, however, it is possible to similarly be formed in a manner of stitching S relative to fore-and-aft tilt other Through-hole 50 (for example, through-hole 50b, through-hole 50c).In this case, the tilt angle theta for stitching S can change with each seam S.That is, longitudinal On bias d50a and transverse direction on bias w50a can change with each through-hole 50.
<The validity of diaper 1>
In the diaper 1 of manufacturing method manufacture according to the present embodiment, it can utilize from skin side and penetrate into non-skin The through-hole 50 of side improves gas permeability, and is cut using elastic component 35 to adjust the tension of elastic component 35.
For example, by through-hole 50a be overlapped in the longitudinal direction with elastic component 35 in fig. 8 and through-hole 50d the case where progress Explanation.Elastic component 35a and elastic component 35e is the elastic component of identical material, and in seam S (through-hole 50a and through-hole 50d) Before formation, elastic component 35a and elastic component 35e are engaged and fixed to 31 He of skin lateral plate under same elongation state Non-skin lateral plate 32.Elastic component 35a is cut off using seam S (through-hole 50a and through-hole 50d), any seam S is not utilized to cut off elastic structure Part 35e.Then, tension Ta1 is less than tension Te (Ta1 < Te), wherein Te is bullet adjacent with elastic component 35a in the longitudinal direction Property component 35e tension horizontally size, Ta1 be from the left side (center side) of through-hole 50d to elastic component 35a with inhale The size of the tension of the elastic component 35a for the position setting that acceptor 11 is overlapped in a thickness direction horizontally.Similarly, tension Ta2 is less than tension Te (Ta2 < Te) and tension Ta2 again smaller than tension Ta1 (Ta2 < Ta1), wherein Ta2 be located at through-hole 50d with The size of the tension horizontally of elastic component 35a between through-hole 50a.
In addition, because through-hole 50a, 50d etc. keep elastic component 35a discontinuous, thus work as and be applied on vertical and horizontal When power, compared with the continuous situation of elastic component, elastic component 35a can more freely stretch.That is, continuous with elastic component Situation is compared, the elastic component positioned at the elastic component 35a in the left side of through-hole 50d and between through-hole 50a and through-hole 50d 35a can more freely stretch according to movement so that diaper 1 be not only easier to follow the movement in transverse direction be also easier to follow it is vertical Upward movement.This can improve the abdomen of diaper 1 and the stickiness of buttocks.
Therefore, it is provided with and utilizes the elastic components 35 of one or more seam S (one or more through-holes 50) cuttings and unfavorable The elastic component 35 cut off with one or more seams S (one or more through-holes 50), so as to adjust of elastic component 35 Power makes it possible to enhance the stickiness of diaper 1 to inhibit excessively to fasten in waist while ensuring to fasten in waist.
In addition, the center C for stitching S can be shifted from elastic component 35 in the longitudinal direction when the formation of through-hole 50.In the feelings Under condition, as shown in figure 9, the position of the center C of through-hole 50 (through-hole 50a) and elastic component 35 (elastic component 35a) is vertical It is different upwards, make it possible to be formed as through-hole 50 relative to longitudinal asymmetrically shape.Then, because being set to around through-hole 50 Non-woven fabrics region (downside of Fig. 9 elastic member 35a) of the fold around the downside of through-hole 50 that constitutes of rise than existing Region (the long side of Fig. 9 elastic member 35a) around the upside of through-hole 50 is formed much.For example, working as veutro exterior member 30 When (for example, before diaper 1 is worn) state of elongation changes into the state that veutro exterior member 30 hardly extends, in through-hole The top (end of fold in a thickness direction) of the fold formed around the downside of 50a is to the interior inclination of the horizontal line of through-hole 50a ?.As a result, even if can also make the downside of through-hole 50 seem smaller in appearance when through-hole 50 is significantly opened.This It can reduce the worry that wearer and/or caregiver etc. may leak excreta etc. from through-hole, while improving gas permeability.Note Meaning can suitably change the center of through-hole 50a (seam S) center C in the longitudinal direction and elastic component 35a, and The center of through-hole 50a in the longitudinal direction is not necessarily arranged in the downside of the center of elastic component 35a.Through-hole 50a exists Longitudinal center C can be arranged in the upside of the center of elastic component 35a.
Furthermore it is possible to be formed in through-hole 50 by the center C for changing through-hole 50 shift amount in the longitudinal direction to change The shape and size of the fold of surrounding.For example, making vertical between the center C of first through hole 50a and First elastic component 35a Longitudinal shift amount between the center C and second elastic component 35b of upward shift amount and the second through-hole 50b is each other It is different.Then, the shape of fold for being formed in the shape and size of the fold around through-hole 50a and being formed in around through-hole 50b Become different from each other with size, the gas permeability of diaper 1 is freely adjusted so as to the setting position according to through-hole 50a, 50b And/or appearance.
In addition, seam S can be tilted at a predetermined angle relative to longitudinal when forming through-hole 50.In this case, such as Figure 10 Shown, the position and the position of right end er of the left end el of through-hole 50 (through-hole 50a) is different in the longitudinal direction, so as to make through-hole 50 Relative to vertical and horizontal asymmetry.Then, it is arranged to the longitudinal direction of the elastic component 35a be overlapped in the longitudinal direction with through-hole 50a On position it is also different between the two sides of through-hole 50a.When wearer's its mobile body in the case where wearing diaper 1, abdomen Side exterior member 30 is deformed into be folded in the longitudinal direction in a manner of being used as baseline along the position of the elastic component 35 of lateral arrangement. That is, elastic component 35 is used as folding base when diaper 1 folds in the longitudinal direction.Thus, such as in Figure 10, in the cross of through-hole 50 The position of elastic component 35 in the longitudinal direction is (in case of fig. 10, d50a indicates bias) different from each other at upward two sides, Enabling the baseline for folding in the longitudinal direction (not have the case where deviateing in the longitudinal direction) from one increases to Liang Chu (vertical There is the case where deviation upwards).Then, veutro exterior member 30 is subtly folded in the longitudinal direction, is worn so that diaper 1 is easy to follow The movement of the body of user and deform, so as to improve stickiness.
Then, the longitudinal position of elastic component 35 is deviateed at the two sides in the transverse direction of through-hole 50, to inhibit The elastic component that threadiness extends to grow in transverse direction is left a trace on the skin of wearer.In addition, the position of aforementioned tension Ta1 effect Set it is different from each other in the longitudinal direction with the position of tension Ta2 effect, to make to act in the up and down direction and left and right directions of through-hole 50 Different power, so that the shape of the fold being formed in around through-hole 50 becomes asymmetric up and down.Thus, non-woven fabrics is logical Rise (fold) in the outer edge in hole 50 irregularly, and hardly forms big and long fold.Thus, it is possible to inhibit Apply on local pressure and/or the skin for inhibiting the trace of fold to stay in wearer on the skin of wearer when wearing diaper 1, So as to further improve quality.
In addition, in the example in Figure 10, outside inclination of the through-hole 50 in transverse direction.In this case, in the longitudinal direction, through-hole 50 left end el (inner end in transverse direction) is higher than the center C of through-hole 50, and right end el (outboard end in transverse direction) is lower than The center C of through-hole 50.That is, elastic component 35 is lower than elastic component 35 in through-hole 50 in the position of the right end er of through-hole 50 The position of left end el.In the case where such through-hole 50 is configured as horizontally identical position arrangement, adjacent to each other Two through-holes 50 between elastic structure 35 relative to lateral inclination.For example, in fig. 8, horizontally through-hole 50a adjacent to each other Between through-hole 50d, elastic component 35a is tilted upwards from the left end el of right end er towards the through-hole 50a of through-hole 50d.Thus, In veutro exterior member 30 (back side exterior member 40), applied from the crotch side of wearer (horizontally by elastic component 35a Inside and downside in the longitudinal direction) (outside horizontally and upside in the longitudinal direction) effect obliquely convergent force.Then, In diaper 1, the elastic component 35 be overlapped in the longitudinal direction with through-hole 50 (that is, by elastic component 35 that through-hole 50 is cut off) is from wearing The crotch skew back of person applies convergent force upward.Using the convergent force, absorbent main body 10 is pulled simultaneously to longitudinal upside By the outside broadening in transverse direction, so that absorbent main body 10 is easy fitting body when diaper 1 is worn.
In addition, can be made relative to longitudinal tilt angle theta lateral the two of through-hole 50 by changing in through-hole 50 Longitudinal bias d50 at end is different.For example, making longitudinal bias d50a in first through hole 50a and Longitudinal bias d50b in two through-hole 50b is different from each other.Then, make the shape for the fold being formed in around through-hole 50a And size and the shape and size for the fold being formed in around through-hole 50b it is different from each other, further make through elastic component 35a The direction of the tension of application and the direction of the tension applied by elastic component 35b are different from each other.Thus, it is possible to according to through-hole The aforementioned folding base of setting position change and quality of 50a, 50b, so as to freely adjust the stickiness of diaper 1.
In addition, in the example in Figure 10, the position of the upper end et of through-hole 50 and the position of lower end eb are horizontally inclined each other From w50, so as to improve stickiness.In diaper 1, elastic component 35 is horizontally shunk, in veutro exterior member 30 In along being longitudinally formed longitudinal fold.If the upper end et and lower end eb of through-hole 50 are horizontally overlapped, longitudinal fold is easy to form In the straight line for penetrating through upper end et and lower end eb in the longitudinal direction, the upper end for making it easy to be formed from veutro exterior member 30 is long to lower end Macrofold.In this case, when diaper 1 is worn, fold is pressed against the skin of wearer, makes it easy to leave on the skin The trace of such fold.However, in the diaper 1 manufactured in the present embodiment, due to the upper end et and lower end eb of through-hole 50 It is laterally offset from, so longitudinal fold is opened in the upper side and lower side disjunction of through-hole 50, so that compared with afore-mentioned hardly Form macrofold.Further, since horizontally forming several tiny longitudinal folds side by side, make diaper in cross so longitudinal fold is used as The baseline being folded up deforms diaper 1 according to the movement of wearer.Thus, it is possible to improve the fitting of diaper 1 Property.
In addition, as shown in Figure 9 and Figure 10, as long as through-hole 50 has relative at least one of horizontal and vertical asymmetry Shape, it will be able to keep each through-hole 50 eye-catching, so as to improve visuality.Thus, user can be to being set to veutro exterior The through-hole 50 (blow vent) of component 30 is very clear, and securely by diaper 1 through with wearer.Further, since through-hole 50 shape is asymmetric, so the fold being formed in around through-hole 50 also becomes asymmetric, makes it possible to improve in diaper 1 Quality when being worn.
Note that showing in Fig. 8 into Figure 10 in any case, the width in the transverse direction of each through-hole 50 can be different.Example Such as, in the transverse direction in left end el between right end er at a distance from for the through-hole 50a (first through hole) and through-hole 50b (in Fig. 8 Two through-holes) it can be different.Using such construction, it is different with each region in veutro exterior member 30 to be capable of forming shape Through-hole 50, so as to improve the design and beauty of diaper 1.
Similarly, the opening area of each through-hole 50 can be different.For example, the area of opening portion can be made (that is, diamond shape Area) it is different between through-hole 50a (first through hole) and through-hole 50b (the second through-hole) in fig. 8.Utilize such construction, energy Enough region setting large opening areas and small opening area according in veutro exterior member 30, it is thus possible to for example be held by increasing Opening area around the leg easily perspired and/or back side adjusts the permeability of through-hole 50.Thus, it is possible to inhibit in diaper 1 generates humidity etc. when being worn, to hardly cause the sense of discomfort as caused by the wearing of diaper.
Then, even if the opening area of through-hole 50 and/or shape are different, if the length of seam S be it is constant, through-hole 50 Outer peripheral length (perimeter of through-hole 50) is exactly constant.In other words, in through-hole 50, between upper end et and left end el away from From the distance between the distance between, left end el and lower end eb, lower end eb and right end er between right end er and upper end et away from From total value be constant.For example, in fig. 8, the outer peripheral perimeter of first through hole 50a is equal to the outside of the second through-hole 50b The perimeter of edge.That is, the length of part to be cut is constant in material (for example, non-woven fabrics), to make in through-hole 50 Strength Changes around through-hole 50 are smaller.Then, even if horizontally or longitudinally being pulled up when diaper 1 is worn When dynamic veutro exterior member 30, also hardly cause that specific region (around particular via 50) is easy to tear this is asked Topic makes it possible to ensure that the whole intensity of diaper 1.
In addition, transverse ends el, er and elastic component 35 of through-hole 50 are in diaper 1 according to the present embodiment The position being overlapped in the longitudinal direction is in by the cutting end cut off seam S (positioned at the end of through-hole side).Then, by elastic component 35 to Outside horizontally pulls transverse ends el, er of through-hole 50 so that through-hole 50 be formed with left end el, right end er, The diamond shape of upper end et and lower end these vertex eb.Then, it is ensured that enough gas permeabilities, and beautiful diamond shape quilt It is arranged as arranging in the surface of veutro exterior member 30, so as to improve the appearance of diaper 1.In addition, elastic component 35 is cut The broken ends of fractured bone is in the position in the outside in the transverse direction of transverse ends el, er of through-hole 50, so that cutting end does not protrude into through-hole 50. That is, the cutting end due to elastic component 35 is horizontally prominent not from the inward at both ends side of through-hole 50, so inhibiting elastic structure The cutting end of part 35 is when diaper 1 is worn and the direct skin contact of wearer, so that wearer does not feel good hardly.
In addition, in the present embodiment, veutro exterior member 30 includes skin lateral plate 31 and non-skin lateral plate 32;Elastic structure Part 35 is disposed between skin lateral plate 31 and non-skin lateral plate 32;Bonding agent is not applied to following rectangular area:The rectangle region At least external through-hole 50 in domain, and have along lateral in g and along longitudinal while h.This can reduce in rectangular area The aperture as caused by the hardening of bonding agent is insufficient and/or through-hole 50 around harden.Further, since region is not due to bonding agent Hardening, so fold appropriate is formed around through-hole 50 and the intrinsic softness of the material of non-woven fabrics etc., thus It is capable of providing relatively soft quality.
In addition, in the present embodiment, through-hole 50b and through-hole 50a are adjacent in the longitudinal direction, and in the longitudinal direction, as it The elastic component 35e of its elastic component is arranged between through-hole 50a and through-hole 50b.Then, though be provided with because through-hole 50a, 50b and discontinuous elastic component 35a, 35b and in the case where reducing fastening force, be also provided with not discontinuous because of through-hole 50 Elastic component 35e adjacent with elastic component 35a, 35b in the longitudinal direction, so as to ensure the fastening force of diaper 1 so that The risk of the landing of diaper 1 when worn etc. can be reduced.
In addition, in the present embodiment, through-hole 50a and through-hole 50c are horizontally least partially overlapped, and in the longitudinal direction Length (L2) of the distance between through-hole 50a and through-hole the 50c L1 than through-hole 50a and through-hole 50c is long.Even if when diaper 1 is applied When (for example, when putting on diaper 1) added with the power in up and down direction, this can also be reduced tears around through-hole 50a and through-hole 50c Risk.
Note that the validity of diaper 1 is illustrated using veutro exterior member 30, however, this is equally applicable to back side exterior Component 40.
===other embodiment===
Embodiment of above of the invention is only of the invention for ease of understanding and is not construed in any way as limiting The present invention.The present invention can without departing from its main purpose in the case of be variously modified or modification and be equal including of the invention Scheme.For example, it may be modification described below.
In the above-described embodiment, through-hole 50 has been respectively formed in veutro exterior member 30 and back side exterior member 40, but It is not limited to this.Through-hole 50 can be formed in any one of veutro exterior member 30 and back side exterior member 40.However, passing through Through-hole 50 is formed in 40 the two of veutro exterior member 30 and back side exterior member can more enhance the gas permeability of diaper 1.
In the above-described embodiment, sheet element 34,44 is respectively arranged at veutro exterior member 30 and back side exterior member 40 Skin side, but not limited to this.Sheet element 34,44 can be set in veutro exterior member 30 or back side exterior member 40, And veutro exterior member 30 and back side exterior member 40 can be not provided with sheet element.
In the above-described embodiment, elastic component 35 adjacent to each other in the longitudinal direction is configured with roughly equal interval, but It is not limited to this.Elastic component 35 can be configured with longitudinal given interval, and elastic component 35 can be between different Every configuration.
In addition, Figure 11 is the plan view shown according to the diaper 100 of another embodiment when from skin side.Such as figure Shown in 11, through-hole 50 can be only arranged at the downside (30c, 40c) easily perspired, thus can set along the pars inguinalis of wearer Set through-hole 50.In addition, as shown in figure 11, between veutro exterior member 30 and back side exterior member 40, the configuration of through-hole 50 can With roughly the same.The configuration of through-hole 50 can be suitably changed.
It with baby is wearer according to the diaper 1 of above embodiment, but not limited to this, can also be with adult to wear Person.In addition, the example as absorbent commodity, above embodiment illustrates so-called three-chip type disposable diaper 1, but not It is limited to this.For example, two-piece type disposable diaper or expansion disposable diaper can be used, wherein:Two-piece type disposable urine Cloth includes first and second, and first is the outer load with veutro portion, crotch and drosal part, second be to be secured to The absorbent main body of the skin side of outer load.
Description of symbols
1,100 diapers (absorbent commodity), 1HB waist opening, 1HL leg opening,
10 absorbent main bodies, 10e transverse end,
11 absorbers, the upper end 11ta, 11tb,
13 surface sheet elements, 15 inner surface sheet elements,
30 veutro exterior members (veutro portion), the part 30c, the end 30e, the region 30s,
30et veutro upper end, 30se veutro exterior member side edge part,
31 skin lateral plates, 32 non-skin lateral plates, 32f return portion,
34 sheet elements,
35 elastic components,
35a elastic component, 35b elastic component, 35c elastic component,
35h elastic component, 35i elastic component
Elastic component on the upside of 35t, 35m continuous elastic component (downside elastic component),
The side 35s elastic component (downside elastic component), the lower side 35u elastic component,
40 back side exterior members (drosal part), the part 40c, the end 40e, the region 40s,
40et back side upper end, 40se back side exterior member side edge part,
41 skin lateral plates, 42 non-skin lateral plates, 42f return portion,
44 sheet elements,
45 elastic components,
Elastic component on the upside of 45t, 45m continuous elastic component (downside elastic component),
The side 45f elastic component (downside elastic component), the lower side 45u elastic component,
50 through-holes,
50a through-hole (first through hole), 50b through-hole (the second through-hole),
50c through-hole (third through-hole), 50d through-hole, 50e through-hole, 50f through-hole,
300 band-like veutro exterior members (veutro ribbon-shaped members), 310 band-like skin lateral plates, 320 band-like non-skin lateral plates,
350 continuous elastic components,
400 band-like back side exterior members (back side ribbon-shaped members), 410 band-like skin lateral plates, 420 band-like non-skin lateral plates,
450 continuous elastic components,
500 through-holes form device,
510 anvil rollers, 511 anvil blocks,
520 cut roller, and 521 cut block,
530 auxiliary transmission rollers, 540 elastic components cut roller,
C10 central portion,
The center C (through-hole), the upper end et, the lower end eb, the left end el, er right end,
S seam.

Claims (13)

1. a kind of absorbent commodity manufacturing method, the absorbent commodity has orthogonal vertical and horizontal, the absorption Property article include the veutro portion for being set to the veutro of wearer, the back side for being set to the wearer drosal part and The through-hole that non-skin side is penetrated into from skin side, the method includes:
Elastic component installation procedure, wherein along the lateral transport veutro ribbon-shaped members and back side ribbon-shaped members the case where Under, by the elastic component engagement in the state extended in the cross direction to the veutro ribbon-shaped members and the dorsal band Shape component, the veutro ribbon-shaped members include continuous multiple veutro portions in the cross direction, the back side ribbon-shaped members With continuous multiple drosal parts in the cross direction;And
Through-hole formation process, wherein by using cutter in the veutro ribbon-shaped members that are mounted on the elastic component and It is cut at least one of described back side ribbon-shaped members to be formed and penetrate through the skin side and described in a thickness direction It the notch of non-skin side and cuts off the elastic component and forms the through-hole.
2. absorbent commodity manufacturing method according to claim 1, which is characterized in that
On the longitudinal direction, the center of the through-hole and the elastic component it is Chong Die with the through-hole on the longitudinal direction Position it is different from each other.
3. absorbent commodity manufacturing method according to claim 2, which is characterized in that
The through-hole is formed in a manner of cutting off the elastic component at the following location:The position is on the longitudinal direction from described Deviate the center of notch.
4. absorbent commodity manufacturing method according to claim 2 or 3, which is characterized in that
First through hole and the second through-hole are formed, and
The center of the first through hole with and first through hole First elastic component be overlapped on the longitudinal direction position It is different between setting in the longitudinal distance
The center of second through-hole with and second through-hole second elastic component be overlapped on the longitudinal direction position Between setting in the longitudinal distance.
5. absorbent commodity manufacturing method according to claim 1 or 4, which is characterized in that
The position at one end in the transverse direction of the through-hole of the elastic component and
The position at the other end in the transverse direction of the through-hole of the elastic component
It is different from each other on the longitudinal direction.
6. absorbent commodity manufacturing method according to claim 5, which is characterized in that
The through-hole is by cutting off the elastic component and shape relative to the longitudinal direction notch inclined at a predetermined angle At.
7. absorbent commodity manufacturing method according to claim 5 or 6, which is characterized in that
The absorbent commodity includes absorbent main body,
The one end of the absorbent main body is Chong Die with the veutro portion and is joined to the veutro portion, the absorbent main body The other end is Chong Die with the drosal part and is joined to the drosal part, and
On the longitudinal direction, the position of the inner end in the transverse direction of the through-hole is than outer in the transverse direction of the through-hole The position of side is low.
8. absorbent commodity manufacturing method according to any one of claims 5 to 7, which is characterized in that
First through hole and the second through-hole are formed, and
The First elastic component Chong Die with the first through hole in the transverse direction of the first through hole on the longitudinal direction One end at position and the First elastic component the position at the other end in the transverse direction of the first through hole Between be different from the longitudinal distance
The second elastic component Chong Die with second through-hole in the transverse direction of second through-hole on the longitudinal direction One end at position and the second elastic component the position at the other end in the transverse direction of second through-hole Between in the longitudinal distance.
9. absorbent commodity manufacturing method according to any one of claim 1 to 8, which is characterized in that
On the longitudinal direction, the position at the end in the transverse direction of the through-hole is with the elastic component positioned at the through-hole side End position overlapping.
10. absorbent commodity manufacturing method according to any one of claim 1 to 9, which is characterized in that
First through hole and the second through-hole are formed, and
The width in the cross direction of different size in second through-hole in the cross direction of the first through hole.
11. absorbent commodity manufacturing method according to any one of claim 1 to 10, which is characterized in that
First through hole and the second through-hole are formed, and
The opening area of the first through hole is different from the opening area of second through-hole.
12. absorbent commodity manufacturing method according to any one of claim 1 to 11, which is characterized in that
First through hole and the second through-hole are formed, and
The outer peripheral equal length of the outer peripheral length of the first through hole and second through-hole.
13. absorbent commodity manufacturing method according to any one of claim 1 to 12, which is characterized in that
In the through-hole formation process,
By making the outer peripheral surface in barrel tumbler be wound with the rotation of the veutro ribbon-shaped members and the back side ribbon-shaped members Drum rotation, to transmit the veutro ribbon-shaped members and the back side ribbon-shaped members in the lateral transmission direction, and And
In the case where transmitting the veutro ribbon-shaped members and the back side ribbon-shaped members by the barrel tumbler, in the absorption Middle section in the transverse direction of property article cuts off at least part of the elastic component.
CN201680084279.3A 2016-04-05 2016-04-05 Method for manufacturing absorbent article Active CN108882996B (en)

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CN108882996B (en) 2021-05-25
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JP6382460B2 (en) 2018-08-29

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