CN108869377A - A kind of permanent magnetism axial force adaptive equalization device - Google Patents
A kind of permanent magnetism axial force adaptive equalization device Download PDFInfo
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- CN108869377A CN108869377A CN201810764079.3A CN201810764079A CN108869377A CN 108869377 A CN108869377 A CN 108869377A CN 201810764079 A CN201810764079 A CN 201810764079A CN 108869377 A CN108869377 A CN 108869377A
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- pump
- axial force
- bearing
- adaptive equalization
- volute casing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/041—Axial thrust balancing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/04—Units comprising pumps and their driving means the pump being fluid driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/06—Lubrication
- F04D29/061—Lubrication especially adapted for liquid pumps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Hydraulic Turbines (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The invention discloses a kind of permanent magnetism axial force adaptive equalization devices.Its main member includes that sea water desalination energy regenerating all-in-one machine shell, impeller of pump, turbo wheel, pump shaft, thrust bearing and length water-lubricated slide bearing are each a set of.It is embedded with homopolarity annular permanent magnets on turbo wheel and thrust bearing, the axial force adaptive equalization of impeller of pump and turbo wheel may be implemented by the magneticaction of homopolar-repulsion.Axial force adaptive equalization device of the invention does not need addition thrust disc balancing axial thrust, efficiently solve the problems, such as the axial force adaptive equalization of birotor coaxial system, axial thrust is effectively reduced to the used load of thrust bearing simultaneously, reducing makes rotor-support-foundation system bring frictional dissipation because adding thrust disc, improves the rotor-support-foundation system reliability of sea water desalination energy regenerating all-in-one machine and the stability and safety of integrated machine system.
Description
Technical field
The invention belongs to machinery field, especially a kind of sea water desalination energy regenerating all-in-one machine permanent magnetism axial direction force adaptive is flat
Weigh device.
Background technique
Sea water desalination is the important channel that global coastal state solves shortage of fresh water.With Islands Exploitation, ocean warship
Ship, the fast development in the fields such as drilling platforms, middle-size and small-size desalination plant demand surge.In middle-size and small-size field of seawater desalination,
Energy regenerating is always the important bottleneck for restricting its development, this directly affects the technical level of desalination plant and application pushes away
Extensively, exploitation energy regenerating new technology is needed, new product is to meet the market requirement.
A problem in sea water desalination energy regenerating all-in-one machine is exactly the equilibrium problem of axial force.Different from being commonly centrifuged
The axial force balance of pump and hydraulic turbine, impeller of pump and turbo wheel are coaxial in all-in-one machine, and impeller of pump and turbo wheel are simultaneously
Generate axial force.The variation of axial force causes common thrust bearing to be unable to satisfy axial force in dual rotors system coupling process
Adaptive equalization, while under the operating condition, thrust bearing wearing is more serious, affects the safety of energy regenerating all-in-one machine.It mentions
Completely new axial force balancing method is particularly important out.
Summary of the invention
The present invention is directed to propose a kind of side for being able to solve sea water desalination energy regenerating all-in-one machine axial force adaptive equalization
Method provides technological innovation to guarantee the safe operation of sea water desalination energy regenerating all-in-one machine for energy regenerating all-in-one machine, also purport
It is proposing a kind of completely new axial force balancing method, is providing new structure mentality of designing with shaft mechanical for birotor.
In order to achieve the above object, technical scheme is as follows：
The seawater booster system includes booster pump volute casing (6), pressurization impeller of pump (4), pump shaft (7), pump bearing (3), institute
The outermost layer for stating seawater booster system is booster pump volute casing (6), is equipped with pressurization impeller of pump (4) and pump shaft in booster pump volute casing (6)
Hold (3)；Pressurization impeller of pump (4) is connect by bolt (5) with pump shaft (7) one end of booster pump volute casing (6) inside center, institute
Pressurization impeller of pump (4) is stated to be installed in booster pump volute casing (6) by pump bearing (3) axially position；
The energy recycling system includes turbine volute casing (8), turbo wheel (12), centre bearing (10), and the energy returns
The outermost layer of receipts system is turbine volute casing (8), and the turbine volute casing (8) and booster pump volute casing (6) connection, turbine volute casing (8) are interior
Equipped with turbo wheel (12), centre bearing (10), the turbo wheel (12) is another by connecting stud (11) and pump shaft (7)
End connection, the pump shaft (7) pass through right side by centre bearing (10) radial support, the turbo wheel (12) and pump shaft (7)
It is pressurized pump bearing (3) axially position, passes through thrust bearing (15) axial restraint on the left of turbo wheel (12) and pump shaft (7)；
The axial force adaptive equalization system includes turbo wheel (12), thrust bearing (15), the first annular permanent magnets
(13), the second annular permanent magnets (14), first annular permanent magnets (13) are described on the front shroud of turbo wheel (12)
Second annular permanent magnets (14) are on thrust bearing (15), first annular permanent magnets (13) and the second annular permanent magnets
(14) polarity is identical and central symmetry.
Further, the pressurization impeller of pump is connected with pump shaft simultaneously with turbo wheel.
Further, the thrust bearing is water lubriucated bearing, provides high pressure raw water by all-in-one machine water inlet by balance pipe,
The centre bearing is water lubriucated bearing, is directly supplied water by booster pump volute casing.
Further, the booster pump volute casing is connected with turbine volute casing by 8 uniformly distributed studs.
Further, first annular permanent magnets and the second annular permanent magnets are Nd-Fe-B permanent magnet.
Further, the pump bearing is positioned by booster pump volute casing interior step, and pressurization impeller of pump passes through right side pump bearing
Axially position.
Further, the pump shaft is because being connected with pressurization impeller of pump to axially position, and the radial support of pump shaft is by central axis
Hold completion.
Further, during all-in-one machine runs at high speed, axial force caused by pressurization impeller of pump and turbo wheel can be by
Gap variation between turbo wheel and thrust bearing carrys out adaptive equalization to change the size of magnetic force.
A kind of sea water desalination energy regenerating all-in-one machine permanent magnetism axial force adaptive equalization device of the invention, advantage are as follows：
1. compared with ordinary sea water desalinates energy regenerating all-in-one machine, the size variation of axial force can by turbo wheel with
Gap size variation between thrust bearing generates the magnetic force of same size, thus adaptive equalization.
2. the part institute of bearing isoequilibrium axial force is frayed smaller, and the service life is longer by magnetic balanced axial force.
3. substituting oil-lubricated bearing using water lubriucated bearing, needing not worry about lubricant leakage leads to water pollution.
4. uniaxially thrust balancing device is simpler compact, axial direction is respectively set instead of traditional birotor coaxial system
The structure type of thrust balancing device.
Detailed description of the invention
Fig. 1 is sea water desalination energy regenerating all-in-one machine general assembly drawing；
Fig. 2 is sea water desalination energy regenerating all-in-one machine flow direction figure；
Fig. 3 is that turbo wheel and thrust bearing are embedded in annular permanent magnets schematic diagram；
Fig. 4 is axial force balance schematic diagram.
In figure：1- balance pipe, 2-O type sealing ring, 3- pump bearing, 4- pressurization impeller of pump, 5- bolt, 6- booster pump volute casing,
7- pump shaft, 8- turbine volute casing, 9- studs, 10- centre bearing, 11- connecting stud, 12- turbo wheel, 13- first are cyclic annular
Permanent magnet, the second annular permanent magnets of 14-, 15- thrust bearing, 16- turbine end cap, 17- pedestal.
Specific embodiment
Present invention will be further explained with reference to the attached drawings and specific examples, but protection scope of the present invention is simultaneously
It is without being limited thereto.
Fig. 1 is sea water desalination energy regenerating all-in-one machine general assembly drawing.A kind of sea water desalination energy regenerating all-in-one machine general assembly
Figure mainly includes seawater boost section, energy regenerating section, axial thrust balancing devices.
The seawater boost end mainly includes pump bearing 3, is pressurized impeller of pump 4, booster pump volute casing 6, pump shaft 7, structure side
Face：Pump bearing 3 passes through the step surface in booster pump volute casing 6 and carries out axially position, and pump bearing is booster pump water inlet end, so addition
O-ring seal 2 is sealed, and pressurization impeller of pump 4 is fixed on pump shaft 7 by bolt 5, is pressurized on the right side of impeller of pump 5 and is passed through pump
Bearing 3 carries out axially position.The energy regenerating section mainly includes turbine volute casing 8, turbo wheel 12, centre bearing 10, knot
In terms of structure：Turbine volute casing 12 is connected by studs 9 with booster pump volute casing 6, and 8 studs uniformly guarantee that its connection is strong
Degree, centre bearing 10 are placed in 12 extension of turbine volute casing, and both ends pass through centre bearing 10 by axle sleeve axial restraint, pump shaft 7, by
10 radial support of centre bearing, turbo wheel 12 are fixed on pump shaft 7 by connecting stud 11.The axial thrust balancing devices master
It to include turbo wheel 12, thrust bearing 15, balance pipe 1, the first annular permanent magnets 13, the second annular permanent magnets 14, structure
Aspect：16 axial restraint of turbine end cap is leaned on the right side of thrust bearing 15, thrust bearing 15 is water lubriucated bearing, by balance pipe 1 from increasing
Pressure section water inlet provides high pressure raw water and meets its lubrication needs, and the first annular permanent magnets 13 are embedded in the front shroud of turbo wheel 12
On, for the second annular permanent magnets 14 on thrust bearing, the first annular permanent magnets 13 are identical as 14 polarity of the second annular permanent magnets
And the arrangement that is centrosymmetric.
Fig. 2 is the flow direction figure of sea water desalination energy regenerating all-in-one machine.The raw water that pressure is about 3Mpa is from sea water desalination
The boost section water inlet of energy regenerating all-in-one machine enters all-in-one machine, is pressurized, reaches needed for seawater desalination treatment device by boost section
Pressure requirements, pressure value is about 6Mpa, wherein 40% seawater is converted into fresh water, the high pressure raw water of residue 60% passes through pipeline
It is transported to the water inlet of sea water desalination energy regenerating all-in-one machine energy regenerating section, is recovered energy by hydraulic turbine, pressure is down to
0.3Mpa or so, last low pressure concentrated water are discharged by turbine end cap mouth.
Fig. 3 is that annular permanent magnets are embedded in schematic diagram, it is contemplated that insertion permanent magnets, in all-in-one machine work, magneticaction is not
Stablize, selects magnet ring herein.
Fig. 4 be axial thrust balancing devices dynamic balance schematic diagram, according to the size variation of axial force, turbo wheel 12 with push away
Gap size between power bearing 15 changes therewith, thus magnetic force size variation.
A kind of sea water desalination energy regenerating all-in-one machine permanent magnetism axial force adaptive equalization device course of work of the invention is such as
Under：
Under not running state, two annular permanent magnets generate sea water desalination energy regenerating all-in-one machine since polarity is identical
Repulsion.After all-in-one machine starting, seawater is pressurized by booster pump, in pump high-speed cruising state to hydraulic turbine outlet is directed toward in generation
Axial force, hydraulic turbine used herein is pump reversion, but because hydraulic pressure is different, axial force size is much smaller than booster pump
Axial force caused by impeller, therefore hydraulic turbine outlet, the magnetic between turbo wheel and thrust bearing are directed toward in total axial force direction
Power size makes corresponding change according to total axial force size, thus the axial force that adaptive equalization sea water desalination integral machine generates.
The present invention uses magnetic balanced axial force, makes it have following advantage and novelty：
Traditional birotor coaxial system, frequently with two individual axial thrust balancing devices.Due to pressure difference, pump
The axial force that impeller and turbo wheel generate is different, and for balancing axial thrust, the axial force balance rotor of one of rotor is
Necessity provides certain axial movement space for another rotor, over time, is inherently that thrust bearing is impaired serious, considers
It is run under high-revolving operating condition to sea water desalination energy regenerating all-in-one machine, part is damaged the strong influence operation of all-in-one machine
Stability and safety.
Using magnetic balanced axial force, completely new axial force balancing method is proposed.According to the design parameter of pump, Wo Menke
To estimate the size of its axial force, for common centrifugal pump, its axial force can be calculated as follows：
Wherein k is coefficient, as specific speed nsWhen=30~100, k=0.6；Work as nsWhen=100~200, k=0.7；Work as ns
When=204~280, k=0.8；ρ is fluid density；H is the lift of pump；RmFor impeller of pump sealing ring radius；RhFor pump impeller wheel
Hub radius.
For the present invention, centrifugal pump reversion hydraulic turbine the most is selected, therefore the calculating of its axial force is the same as above-mentioned centrifugal pump
Axial Force Calculating formula.Total axial force is the sum of the axial force that impeller of pump and turbo wheel generate.Due to sea water desalination energy
It is excessively high to recycle all-in-one machine revolving speed, it is contemplated that the correlative factor in terms of rotor dynamics, the axial force that empirical equation is calculated have
When be inaccurate, estimated value can only be used as.Specific axial force can be calculated by the method for numerical value calculating, remember total axial force
Size is Fz。
For the axial thrust balancing devices of the one the second annular permanent magnets of insertion, embedded by circular permanent magnet face
Product can be derived by following procedure.Disk class magnet away from disk surfaces X go out table field intensity be：
Wherein：BrFor permanent magnet residual magnetic flux density (T)；L is wafer thickness (m)；R is wafer radius (m)；So circle
Ring-type is embedded in the magnetic field strength that magnetic pole generates
Wherein R is the outer diameter of circular insertion magnetic pole；R is the internal diameter of circular insertion magnetic pole.Its interaction force is：
F=NBrHiA
Wherein N is number of magnetic pole pairs, N=1 of the present invention；A is the corresponding area (m of a pair of of magnetic pole2).It is flat to reach axial force
Weighing apparatus, makes F=FzIt can meet the requirements.
The present invention selects water lubricating thrust bearing to reduce friction loss instead of traditional thrust disc and improve one
The operational efficiency of machine.The problem of selecting water lubrication to eliminate traditional bearing oil lubrication system lubricant leakage to influence water quality,
It makes sea water desalination energy regenerating all-in-one machine more efficient, cleans, safety.
In addition, the selection for permanent-magnet material, selects Nd-Fe-B permanent magnet.The one kind of neodymium iron boron as rare earth permanent-magnetic material
With high magnetic energy product and coercivity, while making Nd-Fe-B permanent magnet material in modern industry and electronics the advantages of high-energy density
It is applied widely in technology.
To sum up, a kind of permanent magnetism axial force adaptive equalization device of the invention.Its main member includes sea water desalination energy
It is each a set of to recycle all-in-one machine shell, impeller of pump, turbo wheel, pump shaft, thrust bearing and length water-lubricated slide bearing.Saturating
On flat impeller and thrust bearing be embedded with homopolarity annular permanent magnets, by the magneticaction of homopolar-repulsion may be implemented impeller of pump and thoroughly
The axial force adaptive equalization of flat impeller.Axial force adaptive equalization device of the invention does not need addition thrust disc balancing axial
Power, efficiently solves the problems, such as the axial force adaptive equalization of birotor coaxial system, while axial thrust is effectively reduced to pushing away
The used load of power bearing, reducing makes rotor-support-foundation system bring frictional dissipation because adding thrust disc, improves sea water desalination
The rotor-support-foundation system reliability of energy regenerating all-in-one machine and the stability and safety of integrated machine system.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " illustrative examples ",
The description of " example ", " specific example " or " some examples " etc. means specific features described in conjunction with this embodiment or example, knot
Structure, material or feature are included at least one embodiment or example of the invention.In the present specification, to above-mentioned term
Schematic representation may not refer to the same embodiment or example.Moreover, specific features, structure, material or the spy of description
Point can be combined in any suitable manner in any one or more of the embodiments or examples.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that：Not
A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this
The range of invention is defined by the claims and their equivalents.
Claims (8)
1. a kind of permanent magnetism axial force adaptive equalization device, which is characterized in that including seawater booster system, energy recycling system,
Axial force adaptive equalization system；
The seawater booster system includes booster pump volute casing (6), pressurization impeller of pump (4), pump shaft (7), pump bearing (3), the sea
The outermost layer of water booster system is booster pump volute casing (6), is equipped with pressurization impeller of pump (4) and pump bearing in booster pump volute casing (6)
(3)；Pressurization impeller of pump (4) is connect by bolt (5) with pump shaft (7) one end of booster pump volute casing (6) inside center, described
Pressurization impeller of pump (4) is installed in booster pump volute casing (6) by pump bearing (3) axially position；
The energy recycling system includes turbine volute casing (8), turbo wheel (12), centre bearing (10), the energy regenerating system
The outermost layer of system is turbine volute casing (8), the turbine volute casing (8) and booster pump volute casing (6) connection, is equipped in turbine volute casing (8)
Turbo wheel (12), centre bearing (10), the turbo wheel (12) are connected by the other end of connecting stud (11) and pump shaft (7)
It connects, the pump shaft (7) is pressurized by right side by centre bearing (10) radial support, the turbo wheel (12) and pump shaft (7)
Pump bearing (3) axially position, turbo wheel (12) and pump shaft (7) left side pass through thrust bearing (15) axial restraint；
The axial force adaptive equalization system include turbo wheel (12), thrust bearing (15), the first annular permanent magnets (13),
Second annular permanent magnets (14), first annular permanent magnets (13) are on the front shroud of turbo wheel (12), and described second
Annular permanent magnets (14) are on thrust bearing (15).
2. a kind of permanent magnetism axial force adaptive equalization device according to claim 1, which is characterized in that the booster pump leaf
Wheel (4) is connected with pump shaft (7) simultaneously with turbo wheel (12).
3. a kind of permanent magnetism axial force adaptive equalization device according to claim 1, which is characterized in that the thrust bearing
(15) it is water lubriucated bearing, provides high pressure raw water by all-in-one machine water inlet by balance pipe (1), the centre bearing (10) is water
Bearing is lubricated, is directly supplied water by booster pump volute casing.
4. a kind of permanent magnetism axial force adaptive equalization device according to claim 1, which is characterized in that the booster pump snail
Room (6) and turbine volute casing (8) pass through 8 uniformly distributed studs (9) connections.
5. a kind of permanent magnetism axial force adaptive equalization device according to claim 1, which is characterized in that described first is cyclic annular
Permanent magnet (13) and the second annular permanent magnets (14) are Nd-Fe-B permanent magnet.
6. a kind of permanent magnetism axial force adaptive equalization device according to claim 1, which is characterized in that the pump bearing
(3) it is positioned by booster pump volute casing (6) interior step, pressurization impeller of pump (4) passes through right side pump bearing (3) axially position.
7. a kind of permanent magnetism axial force adaptive equalization device according to claim 1, which is characterized in that in all-in-one machine high speed
In operation process, axial force caused by pressurization impeller of pump (4) and turbo wheel (12) can be by turbo wheel (12) and thrust axis
The gap variation held between (15) carrys out adaptive equalization to change the size of magnetic force.
8. a kind of permanent magnetism axial force adaptive equalization device according to claim 1, which is characterized in that described first is cyclic annular
Permanent magnet (13) is identical as the second annular permanent magnets (14) polarity and central symmetry.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810764079.3A CN108869377A (en) | 2018-07-12 | 2018-07-12 | A kind of permanent magnetism axial force adaptive equalization device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810764079.3A CN108869377A (en) | 2018-07-12 | 2018-07-12 | A kind of permanent magnetism axial force adaptive equalization device |
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| CN108869377A true CN108869377A (en) | 2018-11-23 |
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ID=64301491
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| CN201810764079.3A Pending CN108869377A (en) | 2018-07-12 | 2018-07-12 | A kind of permanent magnetism axial force adaptive equalization device |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109782011A (en) * | 2019-02-18 | 2019-05-21 | 江苏大学 | A kind of rotation-speed measuring device and method of sea water desalination high-pressure pump and turbine all-in-one machine |
| CN109798250A (en) * | 2019-02-18 | 2019-05-24 | 江苏大学 | A kind of device and method measuring sea water desalination high-pressure pump and turbine one arbor frequency |
| CN110043324A (en) * | 2019-03-25 | 2019-07-23 | 华电电力科学研究院有限公司 | A kind of axial thrust balancing devices and design method for single-stage radial turbines expanding machine |
| CN110159539A (en) * | 2019-04-22 | 2019-08-23 | 江苏大学 | A kind of multistage pump based on permanent magnetism axial force adaptive equalization device |
| CN110630527A (en) * | 2019-03-19 | 2019-12-31 | 长沙中联泵业有限公司 | Multistage pump axial force testing system and method |
| CN111412177A (en) * | 2020-05-11 | 2020-07-14 | 山东省章丘鼓风机股份有限公司 | Horizontal multistage slurry pump |
| CN113883065A (en) * | 2021-09-28 | 2022-01-04 | 晋江爱家制冷设备有限公司 | Double-rotor shielding motor |
| CN114060108A (en) * | 2021-10-28 | 2022-02-18 | 江苏大学 | Water-lubricated bearing of turbine type energy recovery all-in-one machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109798250A (en) * | 2019-02-18 | 2019-05-24 | 江苏大学 | A kind of device and method measuring sea water desalination high-pressure pump and turbine one arbor frequency |
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| CN111412177A (en) * | 2020-05-11 | 2020-07-14 | 山东省章丘鼓风机股份有限公司 | Horizontal multistage slurry pump |
| CN113883065A (en) * | 2021-09-28 | 2022-01-04 | 晋江爱家制冷设备有限公司 | Double-rotor shielding motor |
| CN113883065B (en) * | 2021-09-28 | 2023-06-20 | 晋江爱家制冷设备有限公司 | Double-rotor shielding motor |
| CN114060108A (en) * | 2021-10-28 | 2022-02-18 | 江苏大学 | Water-lubricated bearing of turbine type energy recovery all-in-one machine |
| CN114060108B (en) * | 2021-10-28 | 2024-06-07 | 江苏大学 | Water lubrication bearing of turbine type energy recovery integrated machine |
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