CN203214340U - Double-shell symmetric radially-split multistage centrifugal pump - Google Patents
Double-shell symmetric radially-split multistage centrifugal pump Download PDFInfo
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- 230000000712 assembly Effects 0.000 claims abstract description 9
- 238000000429 assembly Methods 0.000 claims abstract description 9
- 238000005461 lubrication Methods 0.000 claims description 6
- 230000003068 static effect Effects 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims 2
- 239000012634 fragment Substances 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 238000003723 Smelting Methods 0.000 abstract description 2
- -1 petrochemical Substances 0.000 abstract description 2
- 239000003208 petroleum Substances 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000012530 fluid Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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- 230000007704 transition Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
本实用新型提供了一种双壳体对称式径向剖分多级离心泵,包括外壳体和芯包组件;所述芯包组件包括泵轴和内壳体,以及设置在内壳体内的两个叶轮组件,每个叶轮组件均包括套在泵轴上的多个叶轮和多个导叶;两个叶轮组件的旋转方向相反、背靠背的布置在泵的吸入侧和吐出侧。本实用新型通过背靠背的布置两个叶轮组件可以实现轴向力的自平衡;具有结构合理可靠,高效节能的特点;可以广泛用于石油、石油化工、化工、电力、冶炼等行业。
The utility model provides a double-shell symmetrical radially split multi-stage centrifugal pump, which includes an outer shell and a core pack assembly; the core pack assembly includes a pump shaft, an inner shell, and two pumps arranged in the inner shell. Each impeller assembly includes a plurality of impellers and a plurality of guide vanes sleeved on the pump shaft; the two impeller assemblies rotate in opposite directions and are arranged back-to-back on the suction side and discharge side of the pump. The utility model can realize the self-balancing of axial force by arranging two impeller assemblies back to back; it has the characteristics of reasonable and reliable structure, high efficiency and energy saving; it can be widely used in petroleum, petrochemical, chemical, electric power, smelting and other industries.
Description
技术领域technical field
本实用新型属于离心泵领域,具体涉及一种双壳体对称式径向剖分多级离心泵。The utility model belongs to the field of centrifugal pumps, in particular to a double-housing symmetrical radial split multistage centrifugal pump.
背景技术Background technique
离心泵是流动介质(气体和液体,也可以是悬浮颗粒与气体或液体的混合物)从叶片转轴根部(进口)进入,介质依靠高速转动叶片获得离心力,产生一个高压,从泄压口(出口)流出的介质输送设备。多级离心泵是将具有同样功能的两个以上的泵集合在一起,流体通道结构上,表现在第一级的介质泄压口与第二级的进口相通,第二级的介质泄压口与第三级的进口相通,如此串联的机构形成了多级离心泵。多级离心泵的意义在于提高设定压力。In a centrifugal pump, the flowing medium (gas and liquid, or a mixture of suspended particles and gas or liquid) enters from the root of the blade shaft (inlet), and the medium relies on high-speed rotating blades to obtain centrifugal force, which generates a high pressure, and flows from the pressure relief port (outlet) Outgoing media conveying equipment. A multi-stage centrifugal pump is a combination of two or more pumps with the same function. In terms of the fluid channel structure, the medium pressure relief port of the first stage communicates with the inlet of the second stage, and the medium pressure relief port of the second stage communicates with the inlet of the second stage. It communicates with the inlet of the third stage, and the mechanism in series in this way forms a multistage centrifugal pump. The significance of the multistage centrifugal pump is to increase the set pressure.
当前,各种场合应用的多级离心泵,使用中都会产生较大的轴向力。因为在叶轮工作时,会在叶轮上产生轴向力,特别是多级离心泵的叶轮个数越多,其轴向力产生的越严重。At present, the multistage centrifugal pumps used in various occasions will generate a large axial force during use. Because when the impeller is working, an axial force will be generated on the impeller, especially the more the number of impellers of the multistage centrifugal pump, the more serious the axial force will be.
实用新型内容Utility model content
本实用新型针对上述现有技术的不足,提供了一种可以实现轴向力自平衡的双壳体对称式径向剖分多级离心泵。The utility model aims at the deficiencies of the above-mentioned prior art, and provides a double-shell symmetrical radially split multistage centrifugal pump capable of self-balancing axial force.
本实用新型是通过如下技术方案实现的:The utility model is achieved through the following technical solutions:
一种双壳体对称式径向剖分多级离心泵,包括外壳体和芯包组件;所述芯包组件包括泵轴和内壳体,以及设置在内壳体内的两个叶轮组件,每个叶轮组件均包括套在泵轴上的多个叶轮和多个导叶;两个叶轮组件的旋转方向相反、背靠背的布置在泵的吸入侧和吐出侧。A double casing symmetrical radially split multistage centrifugal pump, comprising an outer casing and a core package assembly; the core package assembly includes a pump shaft, an inner casing, and two impeller assemblies arranged in the inner casing, each Each impeller assembly includes multiple impellers and multiple guide vanes sleeved on the pump shaft; the two impeller assemblies rotate in opposite directions and are arranged back-to-back on the suction side and discharge side of the pump.
本实用新型的进一步设置在于,所述外壳体包括外筒体、前泵盖、后泵盖和尾盖,前泵盖和后泵盖均密封固定安装于外筒体的两端;尾盖与后泵盖固连;所述前泵盖上一体化设置有第一轴承体托架;所述尾盖上一体化设置有第二轴承体托架。The further arrangement of the present utility model is that the outer casing includes an outer cylinder body, a front pump cover, a rear pump cover and a tail cover, and the front pump cover and the rear pump cover are sealed and fixedly installed at both ends of the outer cylinder body; The rear pump cover is fixedly connected; the front pump cover is integrally provided with a first bearing bracket; the tail cover is integrally provided with a second bearing bracket.
本实用新型的进一步设置在于,所述泵轴通过两个轴承体安装于外壳体内;所述轴承体为一自润滑轴承体或强制润滑轴承体;所述自润滑轴承体包括轴瓦和一组角接触球轴承;所述强制润滑轴承体包括轴瓦和一组瓦块式推力轴承。The utility model is further provided that the pump shaft is installed in the housing through two bearing bodies; the bearing body is a self-lubricating bearing body or a forced-lubricating bearing body; the self-lubricating bearing body includes a bearing bush and a set of horns Contact ball bearing; the forced lubrication bearing body includes a bearing pad and a set of pad type thrust bearings.
本实用新型的进一步设置在于,所述内壳体包括依次连通的首级中段、第一中段、中间导流体、反向导流体、第二中段和末级中段,末级中段与中间导流体相通,中间导流体与离心泵的吐出室相通。The further setting of the present utility model is that the inner casing includes the first middle section, the first middle section, the middle guide body, the reverse guide body, the second middle section and the last middle section connected in sequence, and the last middle section communicates with the middle guide body, The intermediate guide body communicates with the discharge chamber of the centrifugal pump.
本实用新型的进一步设置在于,所述末级中段上设置有抽头结构。A further setting of the present utility model is that a tap structure is provided on the middle section of the final stage.
本实用新型的进一步设置在于,所述泵轴上设置有中间导流体衬套和平衡衬套,所述中间导流体衬套与中间导流体固连,所述平衡衬套与外筒体固连,所述中间导流体衬套和平衡衬套的内孔内均设置有一迷宫式结构。The further setting of the utility model is that the pump shaft is provided with an intermediate guide body bush and a balance bush, the intermediate guide body bush is fixedly connected with the intermediate guide body, and the balance bush is fixedly connected with the outer cylinder , a labyrinth structure is arranged in the inner holes of the intermediate diverter bushing and the balance bushing.
本实用新型的进一步设置在于,所述芯包组件与外壳体之间设置有一芯包调整垫,所述芯包调整垫为一平垫片。A further setting of the present invention is that a core pack adjustment pad is provided between the core pack assembly and the outer shell, and the core pack adjustment pad is a flat gasket.
本实用新型的进一步设置在于,所述末级中段与中间导流体之间采用O型密封圈静密封,两者通过圆柱销连接。The further setting of the utility model is that the middle section of the final stage and the intermediate guide body are statically sealed by an O-ring, and the two are connected by a cylindrical pin.
本实用新型的进一步设置在于,所述芯包组件通过一个长螺柱和螺母连接在一起。A further setting of the present utility model is that the core pack assembly is connected together by a long stud and a nut.
本实用新型所述的双壳体对称式径向剖分多级离心泵(TDFB系列泵),具有如下有益效果:The double-shell symmetrical radially split multistage centrifugal pump (TDFB series pump) described in the utility model has the following beneficial effects:
1.泵的吸入侧和吐出侧共有两组叶轮,从叶轮吸入口侧看,两组叶轮的旋转方向互为相反,背靠背布置,如此可以实现轴向力的自平衡。具有结构合理可靠,高效节能的特点;可以广泛用于石油、石油化工、化工、电力、冶炼等行业。1. There are two sets of impellers on the suction side and the discharge side of the pump. Seen from the suction side of the impellers, the two sets of impellers rotate in opposite directions and are arranged back to back, so that the axial force can be self-balanced. It has the characteristics of reasonable and reliable structure, high efficiency and energy saving; it can be widely used in petroleum, petrochemical, chemical, electric power, smelting and other industries.
2.吸入侧前泵盖、尾盖与轴承体托架为一体化设计,如此设置可以减小轴向尺寸,使结构紧凑。2. The front pump cover on the suction side, the tail cover and the bearing body bracket are designed in one piece, which can reduce the axial dimension and make the structure compact.
3.轴承体为中开式、整圆连接结构;可以采用自润滑,也可采用强制润滑,便于安装和使用。3. The bearing body is a center-opening, full-circle connection structure; it can be self-lubricated or forced-lubricated, which is easy to install and use.
4.內壳体中的首级中段带抽头结构,可以进行自冲洗或者作为其他泵的吸入口。4. The middle section of the first stage in the inner shell has a tap structure, which can be used for self-flushing or as the suction port of other pumps.
5.中间导流体衬套和平衡衬套内孔设计成迷宫式结构,效果更好。5. The inner hole of the intermediate diverter bushing and balance bushing is designed as a labyrinth structure, which has a better effect.
6.芯包调整垫设计为一平垫片,并设计有用于较高温度工况的膨胀间隙;于现有技术中的牒簧或者缠绕垫相比,结构更加简单、效果更好。6. The core pack adjustment pad is designed as a flat gasket, and is designed with an expansion gap for higher temperature conditions; compared with the spring or winding pad in the prior art, the structure is simpler and the effect is better.
7.末级中段与中间导流体的静密封采用O型密封圈密封,两者通过圆柱销防止相对转动;与现有技术相比,本实用新型无螺栓连接,可以更好的满足泵运行时的结构受力要求。7. The static seal between the middle section of the final stage and the intermediate guide body is sealed by an O-ring seal, and the two are prevented from relative rotation through a cylindrical pin; compared with the prior art, the utility model has no bolt connection, which can better meet the requirements of the pump when it is running. structural stress requirements.
8.采用加长的长螺柱和螺母将芯包连接成为一个整体,即长螺柱穿过末级中段和中间导流体联接,如此可便于芯包组件拆装。8. Use extended long studs and nuts to connect the core package as a whole, that is, the long studs pass through the middle section of the final stage and connect the middle guide body, which can facilitate the disassembly and assembly of the core package components.
附图说明Description of drawings
图1为本实用新型所述双壳体对称式径向剖分多级离心泵的结构图;Fig. 1 is the structural diagram of the dual-housing symmetrical radially split multistage centrifugal pump described in the present invention;
图2为自润滑轴承体结构图;Figure 2 is a structural diagram of a self-lubricating bearing body;
图3为强制润滑轴承体结构图;Figure 3 is a structural diagram of the forced lubrication bearing body;
图4为平衡衬套内孔的迷宫式结构图;Fig. 4 is a labyrinth structural diagram of the inner hole of the balance bush;
图中:泵轴1、轴承体2、前泵盖3、首级中段4、首级叶轮5、首级导叶6、第一中段7、次级叶轮8、末级导叶9、中间导流体10、中间导流体衬套11、反向导流体12、芯包调整垫13、后泵盖14、尾盖15、平衡衬套16、第二中段17、末级中段18、外筒体19、长螺柱20。In the figure: pump shaft 1, bearing
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
本实用新型所述的双壳体对称式径向剖分多级离心泵(TDFB系列泵)是多级、筒型、内壳体节段式、叶轮背靠背布置的结构。如图1所示,它包括外壳体和芯包组件;所述芯包组件包括泵轴1和内壳体,以及设置在内壳体内的两个叶轮组件,每个叶轮组件均包括套在泵轴1上的多个叶轮和多个导叶;两个叶轮组件的旋转方向相反、背靠背的布置在泵的吸入侧和吐出侧。芯包组件可以作为一个整体从外壳体内拆出或装入外壳体。该离心泵为两组叶轮背靠背布置,可实现轴向力的自平衡;通过设计调整平衡套的直径,两个叶轮组件中叶轮的数量可以相同也可不同(当叶轮总数为奇数时)。泵的叶轮与泵轴1为间隙配合,叶轮在泵轴1上为逐级定位。本实施例中从泵的轴伸端看,泵的转向为顺时针方向旋转(也可以设计为逆时针方向旋转),即吸入侧的一组叶轮为顺时针,吐出侧的一组叶轮为逆时针旋转。叶轮输送的流体通过导叶进行压力回收并导流到下一级叶轮入口,最后通过吐出口流出泵。The dual-housing symmetrical radially split multistage centrifugal pump (TDFB series pump) described in the utility model is a structure with multistage, cylindrical, segmental inner casing and back-to-back arrangement of impellers. As shown in Figure 1, it includes an outer casing and a core package assembly; the core package assembly includes a pump shaft 1 and an inner casing, and two impeller assemblies arranged in the inner casing, and each impeller assembly includes a pump sleeve Multiple impellers and multiple guide vanes on shaft 1; the two impeller assemblies rotate in opposite directions and are arranged back-to-back on the suction and discharge sides of the pump. The core pack assembly can be removed from the housing as a whole or put into the housing. The centrifugal pump has two sets of impellers arranged back to back, which can realize the self-balancing of axial force; by adjusting the diameter of the balance sleeve through design, the number of impellers in the two impeller assemblies can be the same or different (when the total number of impellers is odd). The impeller of the pump is in clearance fit with the pump shaft 1, and the impeller is positioned step by step on the pump shaft 1. In this embodiment, viewed from the shaft extension end of the pump, the rotation of the pump is clockwise (it can also be designed to rotate counterclockwise), that is, a set of impellers on the suction side is clockwise, and a set of impellers on the discharge side is counterclockwise. The hour hand rotates. The fluid conveyed by the impeller is pressure recovered through the guide vane and guided to the inlet of the next stage impeller, and finally flows out of the pump through the discharge port.
所述外壳体包括外筒体19、前泵盖3、后泵盖14和尾盖15,前泵盖3和后泵盖14均密封固定安装于外筒体19的两端;尾盖15与后泵盖14固连;所述前泵盖3上一体化设置有第一轴承体托架;所述尾盖15上一体化设置有第二轴承体托架。其中,外壳体为筒型、锻件结构,外壳体的支撑方式为中心线水平支撑,也可设计成底脚支撑。外壳体上设置有吸入和吐出法兰,吸入和吐出法兰均垂直向上布置,也可设计成水平布置。The outer casing includes an outer cylinder body 19, a
所述内壳体包括依次连通的首级中段4、第一中段7、中间导流体10、反向导流体26、第二中段17和末级中段18,末级中段18与中间导流体10相通,中间导流体10与离心泵的吐出室相通;所述末级中段18上设置有抽头结构。内壳体为节段式结构,与叶轮对应分为两组,分别用拉紧螺栓拉紧固定。中间导流体10上的过渡流道均采用去除材料的加工法完成,保证流道的表面具有较高的光洁度。The inner casing includes the first middle section 4, the first middle section 7, the
所述泵轴1通过两个轴承体2安装于外壳体内;所述轴承体2为一自润滑轴承体或强制润滑轴承体;所述自润滑轴承体包括轴瓦和一组角接触球轴承(如图2所示);所述强制润滑轴承体包括轴瓦和一组瓦块式推力轴承(如图3所示)。泵的轴封采用的是机械密封,密封型式及相应的冲洗方案根据具体的介质和使用条件进行选择。泵的径向轴承为滑动轴承。止推轴承为一组背靠背的角接触球轴承或是一套推力滑动轴承。轴承的配套和润滑方式要根据具体的功率、转速等条件进行选配。泵内的过流零、部件材料可以根据具体的介质工况条件进行相应的选择。The pump shaft 1 is installed in the housing through two bearing
所述泵轴1上设置有中间导流体衬套11和平衡衬套16,所述中间导流体衬套11与中间导流体10固连,所述平衡衬套16与外筒体19固连,所述中间导流体衬套11和平衡衬套16的内孔内均设置有一迷宫式结构(如图4所示)。The pump shaft 1 is provided with an intermediate
所述芯包组件与外壳体之间设置有一芯包调整垫13,所述芯包调整垫13为一平垫片。所述末级中段18与中间导流体10之间采用O型密封圈静密封,两者通过圆柱销防止相对转动,无螺栓连接,以满足泵运行时的结构受力要求。A core
为便于芯包拆装,采用加长的长螺柱20和螺母将芯包组件连接成为一个整体(即长螺柱20穿过末级中段18和中间导流体10联接)。In order to facilitate the assembly and disassembly of the core package, the core package assembly is connected as a whole by using extended
本实用新型所述离心泵的工作原理如下:The operating principle of the centrifugal pump described in the utility model is as follows:
流体介质通过外筒体19上的吸入口进入到前泵盖3、外筒体19和首级中段4构成的吸入室,并被首级叶轮5吸入后甩出,流过首级导叶6进入到次级叶轮8,直到第一组中的最后一级叶轮和导叶导出,经过中间导流体10、长流道流入到反向导流体12后进入第二个叶轮组件中的第一级叶轮,从该叶轮甩出的流体通过导叶进入到下一级叶轮,直到最末一级的叶轮和末级导叶9,最后由中间导流体10导入到吐出室,再通过与吐出室相通的吐出口流入到吐出管路系统中。The fluid medium enters the suction chamber formed by the
以上所述为本实用新型的较佳实施例,凡依本实用新型申请专利范围所作的等同变化,皆应属本实用新型的保护范围。The above are preferred embodiments of the utility model, and all equivalent changes made according to the patent scope of the utility model shall belong to the protection scope of the utility model.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103225624A (en) * | 2013-04-24 | 2013-07-31 | 嘉利特荏原泵业有限公司 | Double-casing symmetric type radial subdivision multiple-stage centrifugal pump |
CN104154027A (en) * | 2014-08-08 | 2014-11-19 | 江苏海狮泵业制造有限公司 | Nuclear power chemical vessel make-up pump with high hydraulic component symmetric arrangement reliability |
CN105909526A (en) * | 2016-04-19 | 2016-08-31 | 湖南天奥星泵业有限公司 | Radial dissection two-end support type four-stage centrifugal pump |
CN107850075A (en) * | 2015-08-10 | 2018-03-27 | 诺沃皮尼奥内技术股份有限公司 | Centrifugal pump |
RU203322U1 (en) * | 2020-11-30 | 2021-03-31 | Акционерное общество "ГМС Ливгидромаш" | Centrifugal double-casing multistage pump with opposite arrangement of groups of impellers |
-
2013
- 2013-04-24 CN CN201320213901XU patent/CN203214340U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103225624A (en) * | 2013-04-24 | 2013-07-31 | 嘉利特荏原泵业有限公司 | Double-casing symmetric type radial subdivision multiple-stage centrifugal pump |
CN104154027A (en) * | 2014-08-08 | 2014-11-19 | 江苏海狮泵业制造有限公司 | Nuclear power chemical vessel make-up pump with high hydraulic component symmetric arrangement reliability |
CN107850075A (en) * | 2015-08-10 | 2018-03-27 | 诺沃皮尼奥内技术股份有限公司 | Centrifugal pump |
US11555496B2 (en) | 2015-08-10 | 2023-01-17 | Nuovo Pignone Tecnologie Srl | Centrifugal pump |
CN105909526A (en) * | 2016-04-19 | 2016-08-31 | 湖南天奥星泵业有限公司 | Radial dissection two-end support type four-stage centrifugal pump |
RU203322U1 (en) * | 2020-11-30 | 2021-03-31 | Акционерное общество "ГМС Ливгидромаш" | Centrifugal double-casing multistage pump with opposite arrangement of groups of impellers |
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