CN108867211A - A kind of high-precision railway spike position detecting device and method - Google Patents

A kind of high-precision railway spike position detecting device and method Download PDF

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Publication number
CN108867211A
CN108867211A CN201810739429.0A CN201810739429A CN108867211A CN 108867211 A CN108867211 A CN 108867211A CN 201810739429 A CN201810739429 A CN 201810739429A CN 108867211 A CN108867211 A CN 108867211A
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CN
China
Prior art keywords
railway spike
encoder
distance
detecting device
position detecting
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Withdrawn
Application number
CN201810739429.0A
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Chinese (zh)
Inventor
刘飞香
张宝明
叶永钦
杨永江
马占川
符朗
高华中
杨晓梅
刘刚
蔡文涛
王红兵
潘勇
汪宏
韩超
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CRCC High Tech Equipment Corp Ltd
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CRCC High Tech Equipment Corp Ltd
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Application filed by CRCC High Tech Equipment Corp Ltd filed Critical CRCC High Tech Equipment Corp Ltd
Priority to CN201810739429.0A priority Critical patent/CN108867211A/en
Publication of CN108867211A publication Critical patent/CN108867211A/en
Withdrawn legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B35/00Applications of measuring apparatus or devices for track-building purposes

Abstract

The present invention relates to a kind of high-precision railway spike position detecting device and method, the high-precision railway spike position detecting device includes measurement vehicle carriage(1), measure vehicle carriage(1)Equipped with range encoder(4)And distance measuring sensor(5), range encoder(4)It is arranged to record X to distance, distance measuring sensor(5)It is arranged to incude Z-direction distance and further judge railway spike in the position of Y-direction, the X is to being current of traffic, that is, rail extending direction, and the Y-direction is the direction on horizontal plane perpendicular to rail, and the Z-direction is vertical direction.Compared with the prior art, the invention has the advantages that:To realize high-precision railway spike position detection compared with low production cost, a variety of large-scale maintenance machinery equipments can be integrated in, solve the positioning of several work position, especially high accuracy positioning operation, it can be realized intelligent operation, improve intelligent operation reliability, reduce labor workload, human cost is saved, working efficiency is improved.

Description

A kind of high-precision railway spike position detecting device and method
Technical field
The present invention relates to a kind of railway maintenance mechanized equipment more particularly to a kind of high-precision railway spike position detecting device and sides Method.
Background technique
In intelligent railway maintenance technical field of operation, need to position job position there are many maintenance work, Such as the maintenance of tamping operation, fastener or replacement operation, sleeper replacement operation etc., job position is determined in some of maintenance works Position is more demanding, and fastener position need to such as be accurately positioned when contacting piece is conserved, replaced.Current large-scale maintenance machinery Intelligence degree is lower, such as although tamping operation device has and makes function firm by ramming automatically, but since its reliability is not high, less to make With, the work such as maintenance, replacement of contacting piece rely more heavily on manual operation, that there is labor workloads is big, human cost is high, Ineffective technological deficiency.
The Chinese utility model patent of Patent No. ZL201521007907.7 discloses a kind of dress for detecting sleeper railway spike It sets.The device includes railway spike sensor, height adjusting rod, sleeve, height adjusting nut and mounting plate, and sleeve is mounted on In loading board, sensor is fixed on one end of height adjusting rod, and the other end of height adjusting rod is provided with screw thread, and passes through sleeve and height The connection of low adjustment nut.The device for being used to detect sleeper railway spike that the utility model is proposed, structure is simple, can solve continuously dynamic State measuring device is when measuring orbit parameter to the accurate positioning problem of sleeper;It is met when working at the same time to railway spike sensor Protection and protection to entire continuously dynamic measuring device.But the railway spike sensor of the utility model is only capable of carrying out pulse to railway spike Formula counts, and cannot carry out high-precision detection to railway spike position, still need to improve.
The Chinese utility model patent of Patent No. ZL201020649638.5 discloses a kind of sleeper detection identification device, It is characterized in that it includes swing arm and the reset spring for being hinged on bottom of frame, the link block set on swing arm top, the company of being hinged on Its lower end on block and sleeper railway spike matched contact arm and return spring are connect, electrode is equipped in swing arm and contact arm, and Two electrode poles are in contact.The specific location for directly judging sleeper with the Mechanical Contact of railway spike by contact arm, avoids Because induction of signal it is ineffective or untrue brought by leakage identification or misrecognition the problems such as.Not only substantially increase sleeper position The reliability and accuracy of identification, and structure is simple, it is low in cost, it is easy to operate, to reduction mechanical work cost, improves and make Industry efficiency ensures that railway security transport has obvious action.But the utility model cannot carry out high-precision inspection to railway spike position It surveys, still needs to improve.
Summary of the invention
In order to solve technological deficiency existing for the device and sleeper detection identification device of above-mentioned existing detection sleeper railway spike, this The technical solution that the high-precision railway spike position detecting device of invention uses is specific as follows:
A kind of high-precision railway spike position detecting device, including measurement vehicle carriage, the measurement vehicle carriage are equipped with range coding Device and distance measuring sensor.
Preferably, the range encoder is arranged to record X to distance, and the distance measuring sensor is arranged to incude Z-direction Distance and railway spike is further judged in the position of Y-direction, the X is to for current of traffic, that is, rail extending direction, the Y-direction For the direction on horizontal plane perpendicular to rail, the Z-direction is vertical direction.
In any of the above-described scheme preferably, the transmitting signal of the distance measuring sensor is at least along Y-direction arrangement two, i.e., The transmitting signal is at least provided with left-side signal source and right-side signal source along Y-direction.
In any of the above-described scheme preferably, the distance measuring sensor is using laser sensor or magnetic line of force induction sensing Device or ultrasonic sensor.
In any of the above-described scheme preferably, the distance measuring sensor uses infrared sensor or radar sensor.
In any of the above-described scheme preferably, the range encoder uses contact encoder or non-contact code Device.
In any of the above-described scheme preferably, the range encoder is encoded using incremental encoder or absolute value type Device.
In any of the above-described scheme preferably, the range encoder uses voltage output encoder or open collector Output coder or push-and-pull complementary output encoder or long distance driver output coder.
In any of the above-described scheme preferably, the range encoder is encoded using axonia encoder or axle sleeve type Device.
In any of the above-described scheme preferably, the range encoder uses optical-electricity encoder or magneto-electric encoder Or contact brushes formula encoder.
In any of the above-described scheme preferably, the measurement vehicle carriage bottom is equipped with measurement vehicle wheel.
In order to solve technological deficiency existing for the method and sleeper detection recognition method of above-mentioned existing detection sleeper railway spike, this The technical solution that the high-precision railway spike method for detecting position of invention preferably uses is specific as follows:
A kind of high-precision railway spike method for detecting position, includes the following steps:
When measure vehicle along track travel when, be arranged in measurement vehicle carriage range encoder record travel distance, i.e. X to The distance measuring sensor induction vertical direction distance of measurement vehicle carriage, i.e. Z-direction distance is arranged in, when Z value is less than setting value in distance When, record the value X of the range encoder at this timeup, continue to move ahead, when Z value is greater than the set value, record at this time compile by the distance The value X of code devicedown, then at this railway spike center X to coordinate be Xd=Xup+(Xdown-Xup)/2, at this railway spike center relative to The Y-direction distance at the distance measuring sensor center isThe X is to for current of traffic Rail extending direction, the Y-direction are the direction on horizontal plane perpendicular to rail, and the Z-direction is vertical direction;
The distance emits at least two signals along Y-direction, takes two of them signal data to be calculated, right-side signal source Y It is Y to coordinater, left-side signal source Y-direction coordinate is Yl, Yr< Yl, when only right-side signal is fed back, the Y-direction coordinate at railway spike center ForWhen only left-side signal is fed back, the Y-direction coordinate at railway spike center isWhen left and right sides signal When having feedback, then any feedback signal is selected to be calculated, calculation formula is at this time:Or
Compared with the prior art, the invention has the advantages that:It can be to realize high-precision railway spike position compared with low production cost Detection, including X can be integrated in a variety of large-scale maintenance machinery equipments, solve determining for several work position to position and Y-direction position Position problem, especially needs the operation of high accuracy positioning, can be realized intelligent operation, improves intelligent operation reliability, subtracts Few labor workload, saves human cost, greatly improves working efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of one preferred embodiment of high-precision railway spike position detecting device of the invention;
Fig. 2 is the Y-direction position detection signal of the embodiment illustrated in fig. 1 of high-precision railway spike position detecting device of the invention Figure.
Description of symbols:
1 measurement vehicle carriage;2 measurement vehicle wheels;3 railway spikes;4 range encoders;5 distance measuring sensors.
Specific embodiment
Below with reference to the technical solution of Fig. 1, the 2 detailed descriptions high-precision railway spike position detecting device and method:
A kind of high-precision railway spike position detecting device, including measurement vehicle carriage 1, measurement vehicle carriage 1 are equipped with range encoder 4 With distance measuring sensor 5, range encoder 4 be arranged to record X-direction distance, distance measuring sensor 5 be arranged to incude Z-direction distance and Railway spike 3 is further judged in the position of Y-direction, and for the X to for current of traffic, that is, rail extending direction, the Y-direction is level Perpendicular to the direction of rail on face, the Z-direction is vertical direction.The transmitting signal of distance measuring sensor 5 is at least along Y-direction arrangement two Place, i.e., the described transmitting signal are at least provided with left-side signal source and right-side signal source along Y-direction.Distance measuring sensor 5 may be selected to use Laser sensor, magnetic line of force inductive pick-up, ultrasonic sensor, infrared sensor, any one in radar sensor Sensor.1 bottom of vehicle carriage is measured equipped with measurement vehicle wheel 2.
Range encoder 4 may be selected to use contact encoder, non-contact code device, incremental encoder, absolute value Type encoder, voltage output encoder, open collector output coder, push-and-pull complementary output encoder, long distance driver output Encoder, axonia encoder, axle sleeve type encoder, optical-electricity encoder, magneto-electric encoder, in contact brushes formula encoder Any one encoder.
A kind of high-precision railway spike method for detecting position, includes the following steps:
When measuring vehicle along track travel, the range encoder 4 that measurement vehicle carriage 1 is arranged in records travel distance, i.e. X To distance, the distance measuring sensor 5 that measurement vehicle carriage 1 is arranged in incudes vertical direction distance, i.e. Z-direction distance, when Z value is less than setting When value, the value X of range encoder 4 at this time is recordedup, continue to move ahead, when Z value is greater than the set value, record range encoder 4 at this time Value Xdown, then at this 3 center of railway spike X to coordinate be Xd=Xup+(Xdown-Xup)/2,3 center of railway spike is relative to survey at this Y-direction distance away from 5 center of sensor isThe X is to for current of traffic, that is, rail Extending direction, the Y-direction are the direction on horizontal plane perpendicular to rail, and the Z-direction is vertical direction;
Distance measuring sensor 5 emits at least two signals along Y-direction, takes two of them signal data to be calculated, right-side signal Source Y-direction coordinate is Yr, left-side signal source Y-direction coordinate is Yl, Yr< Yl, when only right-side signal is fed back, the Y-direction at 3 center of railway spike Coordinate isWhen only left-side signal is fed back, the Y-direction coordinate at 3 center of railway spike isWork as the left and right sides When signal has feedback, then any feedback signal is selected to be calculated, calculation formula is at this time:Or
The present invention can with compared with low production cost realize high-precision railway spike position detection, including X to position and Y-direction position, The present invention is applicable not only to independent measurement trolley, can also be integrated in the operating trolley or vehicle of other any orbiting, energy The orientation problem for enough solving several work position, especially needs the operation of high accuracy positioning, can be realized intelligent operation, mention High-intelligentization operational reliability reduces labor workload, saves human cost, greatly improves working efficiency.
The embodiment is only preferred technical solution, involved in each building block and connection relationship not It is limited to a kind of this described above embodiment, the setting and connection relationship of each building block in the preferred embodiment It can carry out arbitrary permutation and combination and form complete technical solution.

Claims (10)

1. a kind of high-precision railway spike position detecting device, including measurement vehicle carriage (1), which is characterized in that measurement vehicle carriage (1) dress There are range encoder (4) and distance measuring sensor (5).
2. high-precision railway spike position detecting device as described in claim 1, which is characterized in that range encoder (4) is arranged to X is recorded to distance, distance measuring sensor (5) is arranged to incude Z-direction distance and further judges railway spike in the position of Y-direction, the X To for current of traffic, that is, rail extending direction, the Y-direction is the direction on horizontal plane perpendicular to rail, and the Z-direction is perpendicular Histogram to.
3. high-precision railway spike position detecting device as claimed in claim 2, which is characterized in that the transmitting of distance measuring sensor (5) For signal at least along Y-direction arrangement two, i.e., the described transmitting signal is at least provided with left-side signal source and right-side signal source along Y-direction.
4. high-precision railway spike position detecting device as described in claim 1, which is characterized in that distance measuring sensor (5) is using sharp Optical sensor or magnetic line of force inductive pick-up or ultrasonic sensor.
5. high-precision railway spike position detecting device as described in claim 1, which is characterized in that distance measuring sensor (5) is using red Outside line sensor or radar sensor.
6. high-precision railway spike position detecting device as described in claim 1, which is characterized in that range encoder (4) is used and connect Touch encoder or non-contact code device or incremental encoder or absolute value type encoder.
7. high-precision railway spike position detecting device as described in claim 1, which is characterized in that range encoder (4) is using electricity Press output coder or open collector output coder or push-and-pull complementary output encoder or long distance driver output coder.
8. high-precision railway spike position detecting device as described in claim 1, which is characterized in that range encoder (4), which uses, to be had Spindle-type encoder or axle sleeve type encoder.
9. high-precision railway spike position detecting device as described in claim 1, which is characterized in that range encoder (4) uses light Electric-type encoder or magneto-electric encoder or contact brushes formula encoder.
10. a kind of high-precision railway spike method for detecting position, which is characterized in that include the following steps:
When measuring vehicle along track travel, the range encoder (4) being arranged in measurement vehicle carriage (1) records travel distance, i.e. X To distance, the distance measuring sensor (5) being arranged in measurement vehicle carriage (1) incudes vertical direction distance, i.e. Z-direction distance, when Z value is less than When setting value, the value X of range encoder (4) at this time is recordedup, continue to move ahead, when Z value is greater than the set value, record distance at this time The value X of encoder (4)down, then at this railway spike (3) center X to coordinate be Xd=Xup+(Xdown-Xup)/2, railway spike at this (3) center is relative to the Y-direction distance at distance measuring sensor (5) centerThe X to for column Vehicle traffic direction, that is, rail extending direction, the Y-direction are the direction on horizontal plane perpendicular to rail, and the Z-direction is vertical direction;
Distance measuring sensor (5) emits at least two signals along Y-direction, takes two of them signal data to be calculated, right-side signal source Y It is Y to coordinater, left-side signal source Y-direction coordinate is Yl, Yr< Yl, when only right-side signal is fed back, the Y-direction at railway spike (3) center Coordinate isWhen only left-side signal is fed back, the Y-direction coordinate at railway spike (3) center isWhen left and right two When side signal has feedback, then any feedback signal is selected to be calculated, calculation formula is at this time:Or
CN201810739429.0A 2018-07-06 2018-07-06 A kind of high-precision railway spike position detecting device and method Withdrawn CN108867211A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116086292A (en) * 2023-04-12 2023-05-09 中国铁建高新装备股份有限公司 Fastener bolt position detection method and engineering truck

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1168434A (en) * 1996-04-24 1997-12-24 诺德科公司 Fully automatic, multiple operation rail maintenance apparatus
JP2012026183A (en) * 2010-07-26 2012-02-09 Totetsu Kogyo Co Ltd Rail position measuring apparatus, track inspection apparatus, method for measuring amount of displacement of rail, track correction method, and rail position measuring method
CN103061219A (en) * 2013-01-14 2013-04-24 武汉汉宁科技有限公司 Method and device for automatically checking fastening states of railway fasteners and spring fasteners
JP2015178979A (en) * 2014-03-19 2015-10-08 東海旅客鉄道株式会社 Position detection device of train line facility
CN207391943U (en) * 2017-06-12 2018-05-22 同济大学 A kind of device for reducing train and vibration noise being generated by track switch railway frog section
CN208668185U (en) * 2018-07-06 2019-03-29 中国铁建高新装备股份有限公司 A kind of high-precision railway spike position detecting device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1168434A (en) * 1996-04-24 1997-12-24 诺德科公司 Fully automatic, multiple operation rail maintenance apparatus
JP2012026183A (en) * 2010-07-26 2012-02-09 Totetsu Kogyo Co Ltd Rail position measuring apparatus, track inspection apparatus, method for measuring amount of displacement of rail, track correction method, and rail position measuring method
CN103061219A (en) * 2013-01-14 2013-04-24 武汉汉宁科技有限公司 Method and device for automatically checking fastening states of railway fasteners and spring fasteners
JP2015178979A (en) * 2014-03-19 2015-10-08 東海旅客鉄道株式会社 Position detection device of train line facility
CN207391943U (en) * 2017-06-12 2018-05-22 同济大学 A kind of device for reducing train and vibration noise being generated by track switch railway frog section
CN208668185U (en) * 2018-07-06 2019-03-29 中国铁建高新装备股份有限公司 A kind of high-precision railway spike position detecting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116086292A (en) * 2023-04-12 2023-05-09 中国铁建高新装备股份有限公司 Fastener bolt position detection method and engineering truck
CN116086292B (en) * 2023-04-12 2023-08-15 中国铁建高新装备股份有限公司 Fastener bolt position detection method and engineering truck

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