CN108860807A - Packing machine - Google Patents
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- CN108860807A CN108860807A CN201810787432.XA CN201810787432A CN108860807A CN 108860807 A CN108860807 A CN 108860807A CN 201810787432 A CN201810787432 A CN 201810787432A CN 108860807 A CN108860807 A CN 108860807A
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- 238000012856 packing Methods 0.000 title claims 2
- 230000007246 mechanism Effects 0.000 claims abstract description 250
- 239000000463 material Substances 0.000 claims abstract description 163
- 238000007789 sealing Methods 0.000 claims abstract description 137
- 238000004806 packaging method and process Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 178
- 230000001360 synchronised effect Effects 0.000 claims description 37
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006386 memory function Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/22—Feeding, e.g. conveying, single articles by roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
一种包装机,包括机架、安装在机架上的薄膜引导机构、物料输送机构、中封机构、横封机构,所述中封机构包括驱动机构、物料引导机构、薄膜导入机构、至少一个中封单元,物料引导机构、薄膜导入机构和中封单元分别安装在机架上,物料引导机构包括多个物料导入单元,所述物料导入单元包括可转动杆,所述可转动杆两端分别可转动地安装在机架上,驱动机构分别与物料引导机构、中封单元连接。本发明对照现有技术的有益效果是,由于各机构结构更加合理,因此可以根据需要对需要调节的机构进行调节,并且调节非常方便快捷。
A packaging machine, comprising a frame, a film guiding mechanism installed on the frame, a material conveying mechanism, a middle sealing mechanism, and a horizontal sealing mechanism, and the middle sealing mechanism includes a driving mechanism, a material guiding mechanism, a film introducing mechanism, at least one The middle sealing unit, the material guiding mechanism, the film introducing mechanism and the middle sealing unit are respectively installed on the frame. The material guiding mechanism includes a plurality of material introducing units, and the material introducing unit includes a rotatable rod, and the two ends of the rotatable rod are respectively It is rotatably installed on the frame, and the driving mechanism is respectively connected with the material guiding mechanism and the middle sealing unit. Compared with the prior art, the beneficial effect of the present invention is that, because the structure of each mechanism is more reasonable, the mechanism to be adjusted can be adjusted as required, and the adjustment is very convenient and quick.
Description
技术领域technical field
本发明涉及一种对物品进行包装的自动化设备,更具体地说涉及一种结构设计更合理、各部件之间的相互配合更好的包装机。The invention relates to an automatic equipment for packaging articles, more specifically to a packaging machine with more reasonable structural design and better mutual cooperation between various parts.
背景技术Background technique
包装机是用来对物品进行包装的自动化设备,它通常包括机架、安装在机架上的薄膜引导机构、物料输送机构、中封机构、横封机构。A packaging machine is an automated device used to package items. It usually includes a frame, a film guiding mechanism installed on the frame, a material conveying mechanism, a middle sealing mechanism, and a horizontal sealing mechanism.
中封机构通常存在结构比较复杂,各部件配合较差,难以调节的问题。The middle sealing mechanism usually has the problems of complex structure, poor coordination of various parts, and difficulty in adjustment.
而横封切机构则是包装机中用来对包装膜进行横向封合并切断的机构,它通常包括驱动装置、传动单元、横封切单元,驱动装置、支撑架通常安装在包装机的机架上,横封切单元则安装在包装机的机架上,而驱动装置通过传动单元连接横封切单元,驱动装置通过传动单元带动横封切单元工作。The horizontal sealing and cutting mechanism is a mechanism used to horizontally seal and cut the packaging film in the packaging machine. It usually includes a driving device, a transmission unit, and a horizontal sealing and cutting unit. The driving device and the support frame are usually installed on the frame of the packaging machine. The horizontal sealing and cutting unit is installed on the frame of the packaging machine, and the driving device is connected to the horizontal sealing and cutting unit through the transmission unit, and the driving device drives the horizontal sealing and cutting unit to work through the transmission unit.
当需要包装的物品不同时,需要根据需要对横封切单元的高度进行调节,由于横封切单元是直接安装在机架上的,因此调节非常麻烦。而且一旦横封切单元的位置变化了,传动机构也需要进行调节,通常目前传动机构是采用皮带传动机构,其皮带在横封切单元的高度改变后需要进行更换,非常麻烦。When the items to be packaged are different, the height of the transverse sealing and cutting unit needs to be adjusted as required. Since the transverse sealing and cutting unit is directly installed on the frame, the adjustment is very troublesome. And once the position of the horizontal sealing and cutting unit changes, the transmission mechanism also needs to be adjusted. Usually the current transmission mechanism is a belt transmission mechanism, and the belt needs to be replaced after the height of the horizontal sealing and cutting unit changes, which is very troublesome.
此外,中封机构、横封机构也存在调节不方便的问题。In addition, the middle sealing mechanism and the horizontal sealing mechanism also have the problem of inconvenient adjustment.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种包装机,这种包装机的结构设计更合理,各部件之间的相互配合更好。采用的技术方案如下:The technical problem to be solved by the present invention is to provide a packaging machine, which has a more reasonable structural design and better cooperation between the components. The technical scheme adopted is as follows:
一种包装机,包括机架、安装在机架上的薄膜引导机构、物料输送机构、中封机构、横封机构,所述中封机构包括驱动机构、物料引导机构、薄膜导入机构、至少一个中封单元,物料引导机构、薄膜导入机构和中封单元分别安装在机架上,物料引导机构包括多个物料导入单元,所述物料导入单元包括可转动杆,所述可转动杆两端分别可转动地安装在机架上,驱动机构分别与物料引导机构、中封单元连接,其特征在于:所述中封单元包括封合辊传动机构和一对可相互配合的封合辊,一对封合辊分别垂直设置并且可转动地安装在机架上,封合辊传动机构包括与驱动机构连接的横向转轴和两个传动齿轮组,两个传动齿轮组和一对封合辊一一对应,横向转轴安装在机架上,并且横向转轴通过两个传动齿轮组分别带动对应封合辊转动。A packaging machine, comprising a frame, a film guiding mechanism installed on the frame, a material conveying mechanism, a middle sealing mechanism, and a horizontal sealing mechanism, and the middle sealing mechanism includes a driving mechanism, a material guiding mechanism, a film introducing mechanism, at least one The middle sealing unit, the material guiding mechanism, the film introducing mechanism and the middle sealing unit are respectively installed on the frame. The material guiding mechanism includes a plurality of material introducing units, and the material introducing unit includes a rotatable rod, and the two ends of the rotatable rod are respectively It is rotatably installed on the frame, and the driving mechanism is respectively connected with the material guiding mechanism and the middle sealing unit. It is characterized in that: the middle sealing unit includes a sealing roller transmission mechanism and a pair of sealing rollers that The sealing rollers are arranged vertically and rotatably installed on the frame. The sealing roller transmission mechanism includes a horizontal shaft connected to the driving mechanism and two transmission gear sets. The two transmission gear sets correspond to a pair of sealing rollers one by one. , the horizontal rotating shaft is installed on the frame, and the horizontal rotating shaft respectively drives the corresponding sealing rollers to rotate through two transmission gear sets.
一种较优的方案,所述物料导入单元还包括物料引导套筒,物料引导套筒套在可转动杆上,所述各物料导入单元的物料引导套筒沿着物料传送的方向宽度逐渐变小。In a preferred solution, the material introduction unit also includes a material guide sleeve, the material guide sleeve is sleeved on the rotatable rod, and the width of the material guide sleeve of each material introduction unit gradually changes along the direction of material transmission. Small.
另一种方案,所述物料引导机构还包括多条物料引导皮带,各物料引导皮带分别套在两根可转动杆上,并且物料引导皮带的长度从中部向两侧逐渐变短。In another solution, the material guiding mechanism further includes a plurality of material guiding belts, each material guiding belt is sleeved on two rotatable rods, and the length of the material guiding belt gradually becomes shorter from the middle to both sides.
较优的方案,所述中封单元的数目为两个,所述驱动机构包括第三电机、物料导入单元带动机构、横向转轴同步带动机构,所述物料导入单元带动机构包括主动齿轮、多个被动齿轮、传动链条,横向转轴同步带动机构包括第一凸台、第二凸台、传动皮带,所述第三电机安装在机架上,所述第三电机与一个封合辊传动机构的横向转轴连接,并且主动齿轮安装在该横向转轴上,所述被动齿轮与物料导入单元两者数目相同并且一一对应,各被动齿轮分别安装在对应物料导入单元的可转动杆一端,传动链条套在主动齿轮和各被动齿轮上,所述第一凸台、第二凸台分别安装在两个封合辊传动机构的横向转轴上,并且第一凸台的顶面朝向与第二凸台的顶面朝向相反,传动皮带套在第一凸台、第二凸台上。这种设计,让生产者能够能够根据实际情况对中封机构的两个中封单元进行调节,让它们配合更好,能够更好地完成塑料膜的封合。而且,由于采用横向转轴同时带动物料导入单元,因此物料引导机构与两个中封单元配合更好。通常两个中封单元,一个中封单元为冷封,另一个中封单元为热封。In a preferred solution, the number of the middle sealing unit is two, the driving mechanism includes a third motor, a driving mechanism of a material introducing unit, and a synchronous driving mechanism of a horizontal rotating shaft, and the driving mechanism of the material introducing unit includes a driving gear, a plurality of The driven gear, the transmission chain, and the synchronous driving mechanism of the horizontal shaft include the first boss, the second boss, and the transmission belt. The rotating shaft is connected, and the driving gear is installed on the horizontal rotating shaft. The number of the passive gears and the material introducing unit are the same and they correspond one by one. On the driving gear and each driven gear, the first boss and the second boss are respectively installed on the transverse shafts of the two sealing roller transmission mechanisms, and the top surface of the first boss faces the top of the second boss. The faces are facing oppositely, and the transmission belt is sheathed on the first boss and the second boss. This design allows the manufacturer to adjust the two middle sealing units of the middle sealing mechanism according to the actual situation, so that they cooperate better and can better complete the sealing of the plastic film. Moreover, since the horizontal rotating shaft is used to simultaneously drive the material introducing unit, the material guiding mechanism cooperates better with the two middle sealing units. Usually two middle sealing units, one middle sealing unit is cold sealing and the other middle sealing unit is heat sealing.
更优的方案,所述中封机构的两个中封单元之间还设有预热单元。In a more optimal solution, a preheating unit is also provided between the two middle sealing units of the middle sealing mechanism.
更优的方案,所述预热单元包括预热条驱动装置、两条预热条、两根预热条支撑杆、两个宽度调节齿轮,两个宽度调节齿轮分别安装在机架上并且两个宽度调节齿轮啮合,两根预热条支撑杆与两个宽度调节齿轮一一对应,相互对应的预热条支撑杆与宽度调节齿轮同轴固定,所述预热条驱动装置安装在机架上,并且预热条驱动装置与一根预热条支撑杆底端连接,两条预热条之间的最小间距为0.5-1毫米。In a more optimal solution, the preheating unit includes a preheating strip driving device, two preheating strips, two preheating strip support rods, and two width adjustment gears, and the two width adjustment gears are respectively installed on the frame and two Two width adjustment gears mesh, two preheating strip support rods correspond to two width adjustment gears one by one, and the corresponding preheating strip support rods are coaxially fixed with the width adjustment gear, and the preheating strip driving device is installed on the frame. and the preheating strip driving device is connected to the bottom end of a preheating strip support rod, and the minimum distance between the two preheating strips is 0.5-1 mm.
更优的方案,所述横向转轴同步带动机构还包括传动皮带调节机构,所述传动皮带调节机构包括手轮、螺杆、定位架、螺母、皮带定位框,所述定位架安装在机架上,所述螺杆可转动地安装在定位架上,所述手轮安装在螺杆前端,螺母套设在螺杆上,皮带定位框与螺母连接并且皮带定位框可沿着定位架横向移动地安装在定位架上。通过转动手轮,让螺杆转动,可以让螺杆上的螺母沿着螺杆横向移动,带动皮带定位框横向移动,从而迫使传动皮带横向移动,从而改变两根横向转轴的转动速度,因此调节更加方便快捷。In a more optimal solution, the synchronous driving mechanism of the horizontal rotating shaft also includes a transmission belt adjustment mechanism, and the transmission belt adjustment mechanism includes a hand wheel, a screw rod, a positioning frame, a nut, and a belt positioning frame, and the positioning frame is installed on the frame. The screw is rotatably mounted on the positioning frame, the hand wheel is mounted on the front end of the screw, the nut is sleeved on the screw, the belt positioning frame is connected with the nut and the belt positioning frame can be laterally moved along the positioning frame and installed on the positioning frame superior. By turning the hand wheel to let the screw rotate, the nut on the screw can move laterally along the screw, driving the belt positioning frame to move laterally, thus forcing the transmission belt to move laterally, thereby changing the rotation speed of the two horizontal shafts, so the adjustment is more convenient and quick .
较优的方案,所述薄膜引导机构包括安装在机架上的支撑架、安装在支撑架上的辊筒定位架、安装在辊筒定位架上的第一辊筒组、安装在支撑架上的调节机构、安装在调节机构上的第二辊筒组,所述调节机构包括调节单元和两个可移动单元,所述可移动单元包括螺杆、具有螺母的定位座,所述螺杆两端分别可转动地安装在支撑架上,所述具有螺母的定位座的螺母套设在螺杆上,所述第二辊筒组两端分别连接两个可移动单元的具有螺母的定位座;所述调节单元包括第一驱动装置和传动机构,所述第一驱动装置和传动机构分别安装在支撑架上,第一驱动装置与传动机构连接,传动机构分别连接两个可移动单元的螺杆。所述第一驱动装置通过传动机构分别带动两个可移动单元的螺杆转动,让两个可移动单元的具有螺母的定位座沿着螺杆移动,从而达到调节第二辊筒组的目的。In a preferred solution, the film guiding mechanism includes a support frame mounted on the frame, a roller positioning frame mounted on the support frame, a first roller group mounted on the roller positioning frame, a roller set mounted on the support frame The adjustment mechanism, the second roller group installed on the adjustment mechanism, the adjustment mechanism includes an adjustment unit and two movable units, the movable unit includes a screw, a positioning seat with a nut, and the two ends of the screw are respectively It is rotatably installed on the support frame, the nut of the positioning seat with nut is sleeved on the screw rod, and the two ends of the second roller group are respectively connected with the positioning seat with nut of the two movable units; the adjustment The unit includes a first driving device and a transmission mechanism, the first driving device and the transmission mechanism are respectively installed on the support frame, the first driving device is connected with the transmission mechanism, and the transmission mechanism is respectively connected with the screw rods of the two movable units. The first driving device respectively drives the screw rods of the two movable units to rotate through the transmission mechanism, so that the positioning seats with nuts of the two movable units move along the screw rods, so as to achieve the purpose of adjusting the second roller group.
较优的方案,所述传动机构包括传动轴、两个主动圆锥齿轮和两个被动圆锥齿轮,传动轴的两端分别可转动地安装在支撑架上,并且传动轴与第一驱动装置连接,两个被动圆锥齿轮分别安装在两个可移动单元的螺杆上,两个主动圆锥齿轮分别安装在传动轴上,两个主动圆锥齿轮分别与两个被动圆锥齿轮一一对应并且相互啮合。当第一驱动装置带动传动轴转动时,安装在传动轴上的两个主动圆锥齿轮分别带动两个被动圆锥齿轮转动,使得两根螺杆跟着转动,从而让具有螺母的定位座沿着螺杆移动,达到调节第二辊筒组的目的。In a preferred solution, the transmission mechanism includes a transmission shaft, two driving bevel gears and two passive bevel gears, the two ends of the transmission shaft are respectively rotatably mounted on the support frame, and the transmission shaft is connected with the first driving device, The two passive bevel gears are respectively installed on the screw rods of the two movable units, and the two driving bevel gears are respectively installed on the transmission shaft, and the two driving bevel gears correspond to the two passive bevel gears respectively and mesh with each other. When the first driving device drives the transmission shaft to rotate, the two active bevel gears installed on the transmission shaft respectively drive the two passive bevel gears to rotate, so that the two screws rotate accordingly, so that the positioning seat with the nut moves along the screw, To achieve the purpose of adjusting the second roller group.
较优的方案,所述第二辊筒组包括两根可调节辊筒,两根可调节辊筒的两端分别可转动地安装在两个可移动单元的具有螺母的定位座上。In a preferred solution, the second roller set includes two adjustable rollers, and the two ends of the two adjustable rollers are respectively rotatably mounted on the positioning seats with nuts of the two movable units.
较优的方案,所述第一辊筒组包括放膜主辊、导膜辊、拉膜胶辊,放膜主辊的两端、导膜辊的两端、拉膜胶辊的两端分别可转动地安装在辊筒定位架上。In a preferred solution, the first roller group includes a film-releasing main roller, a film-guiding roller, and a film-drawing rubber roller, and the two ends of the film-releasing main roller, the two ends of the film-guiding roller, and the film-drawing rubber rollers are respectively It is rotatably installed on the roller positioning frame.
较优的方案,所述薄膜引导机构还包括摆臂旋转轴和第二驱动装置,摆臂旋转轴的两端分别可转动地安装在支撑架上,所述辊筒定位架固定在摆臂旋转轴上,第二驱动装置与摆臂旋转轴连接。优选的方案,所述第二驱动装置为第二电机。In a preferred solution, the film guiding mechanism also includes a swing arm rotation shaft and a second driving device, the two ends of the swing arm rotation shaft are respectively rotatably installed on the support frame, and the roller positioning frame is fixed on the swing arm rotation shaft. On the shaft, the second driving device is connected with the swing arm rotation shaft. In a preferred solution, the second driving device is a second motor.
较优的方案,所述辊筒定位架上还安装有定位杆,所述定位杆上安装有色标检测装置。In a preferred solution, a positioning rod is also installed on the roller positioning frame, and a color mark detection device is installed on the positioning rod.
更优的方案,所述述薄膜引导机构还包括控制装置,所述控制装置的信号输入端连接色标检测装置,控制装置的控制信号输出端分别连接第一驱动装置、第二驱动装置。In a more optimal solution, the film guiding mechanism further includes a control device, the signal input end of the control device is connected to the color mark detection device, and the control signal output end of the control device is respectively connected to the first driving device and the second driving device.
较优的方案,所述物料输送机构包括物料传送带、两块可滑动地安装在机架上并可沿着机架的横向移动的物料限位板,两块物料限位板分别位于物料传送带两侧,所述物料输送机构还包括物料限位板横向间距调节机构,所述物料限位板横向间距调节机构包括驱动机构、联动调节机构、两个可调节物料限位板支撑机构,两个可调节物料限位板支撑机构与两块物料限位板一一对应,两个可调节物料限位板支撑机构均包括多个可调节支撑单元和至少一个同步调节单元;所述可调节支撑单元包括螺杆、螺母、支撑座,支撑座固定在机架上,螺母固定在支撑座上,所述螺杆一端可转动地安装在对应的物料限位板底部,并且螺杆穿过螺母,任意两个相邻可调节支撑单元的螺杆分别通过一个同步调节单元连接,联动调节机构安装在机架上并分别连接两个可调节物料限位板支撑机构,驱动机构与联动调节机构连接。驱动机构通过联动调节机构同步调节两个可调节物料限位板支撑机构,而同一可调节物料限位板支撑机构中,各可调节支撑单元的螺杆在同步调节单元的带动下同步转动。In a preferred solution, the material conveying mechanism includes a material conveyor belt, two material limiting plates that are slidably installed on the frame and can move laterally along the frame, and the two material limiting plates are respectively located on two sides of the material conveyor belt. On the side, the material conveying mechanism also includes a material limit plate lateral distance adjustment mechanism, and the material limit plate transverse distance adjustment mechanism includes a drive mechanism, a linkage adjustment mechanism, two adjustable material limit plate support mechanisms, two adjustable The adjustable material limit plate support mechanism corresponds to the two material limit plates, and the two adjustable material limit plate support mechanisms each include a plurality of adjustable support units and at least one synchronous adjustment unit; the adjustable support unit includes Screw, nut, support seat, the support seat is fixed on the frame, the nut is fixed on the support seat, one end of the screw rod is rotatably installed at the bottom of the corresponding material limit plate, and the screw rod passes through the nut, any two adjacent The screw rods of the adjustable support units are respectively connected through a synchronous adjustment unit, the linkage adjustment mechanism is installed on the frame and connected with two adjustable material limit plate support mechanisms respectively, and the driving mechanism is connected with the linkage adjustment mechanism. The driving mechanism synchronously adjusts the two adjustable material limit plate support mechanisms through the linkage adjustment mechanism, and in the same adjustable material limit plate support mechanism, the screws of each adjustable support unit rotate synchronously under the drive of the synchronous adjustment unit.
较优的方案,两个可调节物料限位板支撑机构中,一个可调节物料限位板支撑机构所有螺杆的螺纹均为正向螺纹,另一个可调节物料限位板支撑机构所有螺杆的螺纹均为反向螺纹。这样,当联动调节机构对两个可调节物料限位板支撑机构进行调节时,两个可调节物料限位板的运动方向就会相反,从而达到改变两个可调节物料限位板间距的目的,因此驱动机构就能够同步调节两个可调节物料限位板,让两个可调节物料限位板同步相向运动或同步反向运动。A better solution, among the two adjustable material limit plate support mechanisms, one adjustable material limit plate support mechanism has all the screw threads of the forward thread, and the other adjustable material limit plate support mechanism has all screw threads All are reverse threaded. In this way, when the linkage adjustment mechanism adjusts the supporting mechanism of the two adjustable material limit plates, the movement direction of the two adjustable material limit plates will be opposite, so as to achieve the purpose of changing the distance between the two adjustable material limit plates , so the driving mechanism can synchronously adjust the two adjustable material limit plates, so that the two adjustable material limit plates can move towards each other or move in opposite directions synchronously.
较优的方案,所述同步调节单元包括同步链条和两个同步链轮,两个同步链轮分别安装在该同步调节单元所连接的两个相邻可调节支撑单元的螺杆上,同步链条套在两个同步链轮上。In a preferred solution, the synchronous adjustment unit includes a synchronous chain and two synchronous sprockets, and the two synchronous sprockets are respectively installed on the screws of two adjacent adjustable support units connected to the synchronous adjustment unit, and the synchronous chain covers on two synchronized sprockets.
较优的方案,所述联动调节机构包括联动转轴、两条联动链条、两对联动链轮,联动转轴可转动地安装在机架上,一对联动链轮分别安装在联动转轴和一个可调节物料限位板支撑机构的一个可调节支撑单元的螺杆上,一条联动链条套在这一对联动链轮上,另一对联动链轮分别安装在联动转轴和另一个可调节物料限位板支撑机构的一个可调节支撑单元的螺杆上,另一条联动链条套在这一对联动链轮上。In a preferred solution, the linkage adjustment mechanism includes a linkage shaft, two linkage chains, and two pairs of linkage sprockets, the linkage shaft is rotatably installed on the frame, and a pair of linkage sprockets are respectively installed on the linkage shaft and an adjustable On the screw rod of an adjustable support unit of the material limit plate support mechanism, a linkage chain is sleeved on the pair of linkage sprockets, and the other pair of linkage sprockets are respectively installed on the linkage shaft and another adjustable material limit plate support On the screw rod of an adjustable support unit of the mechanism, another linkage chain is sleeved on the pair of linkage sprockets.
较优的方案,所述驱动机构为手轮,手轮安装在联动调节机构的联动转轴一端。In a preferred solution, the driving mechanism is a handwheel, and the handwheel is installed at one end of the linkage rotating shaft of the linkage adjustment mechanism.
较优的方案,所述物料限位板包括面板和螺杆安装挡板,所述螺杆安装挡板固定在面板内侧。In a preferred solution, the material limiting plate includes a panel and a screw-mounted baffle, and the screw-installed baffle is fixed inside the panel.
较优的方案,所述可调节支撑单元还包括支撑架,所述支撑架安装在机架上,并且支撑架抵住支撑架物料限位板的面板。这样能够让支撑架物料限位板的面板得到更好的支撑,在使用和移动过程中不会晃动。In a preferred solution, the adjustable support unit further includes a support frame, the support frame is installed on the machine frame, and the support frame is against the panel of the material limiting plate of the support frame. In this way, the panel of the material limiting plate of the support frame can be better supported, and will not shake during use and movement.
较优的方案,所述横封切机构包括驱动装置、传动单元和横封切单元,驱动装置通过传动单元连接横封切单元,所述横封切机构还包括支撑架,横封切单元安装在支撑架上,所述传动单元包括安装座、第一传送摆臂、第二传送摆臂、第一传动皮带、第二传动皮带、第三传动皮带、两个第一传动齿轮、两个第二传动齿轮、两个第三传动齿轮,两个第一传动齿轮分别安装在驱动装置输出轴和安装座上,第一传动皮带套在两个第一传动齿轮上;第一传送摆臂底端、一个第二传动齿轮分别安装在安装座上,并且第一传送摆臂底端、上述安装在安装座上的第二传动齿轮和第一传动齿轮三者同轴固定,第二传送摆臂底端、另一个第二传动齿轮、一个第三传动齿轮分别安装在第一传送摆臂顶端,第二传动皮带套在两个第二传动齿轮上;第二传送摆臂顶端与横封切单元可转动连接,另一个第三传动齿轮安装在横封切单元上,第三传动皮带套在两个第三传动齿轮上。In a preferred solution, the transverse sealing and cutting mechanism includes a drive device, a transmission unit and a transverse sealing and cutting unit, the driving device is connected to the transverse sealing and cutting unit through the transmission unit, the transverse sealing and cutting mechanism also includes a support frame, and the transverse sealing and cutting unit is installed on the support frame, The transmission unit includes a mounting base, a first transmission swing arm, a second transmission swing arm, a first transmission belt, a second transmission belt, a third transmission belt, two first transmission gears, two second transmission gears, two A third transmission gear, two first transmission gears are installed on the output shaft of the drive device and the mounting seat respectively, the first transmission belt is sleeved on the two first transmission gears; the bottom end of the first transmission swing arm, a second transmission The gears are respectively installed on the mounting base, and the bottom end of the first transmission swing arm, the above-mentioned second transmission gear and the first transmission gear installed on the mounting base are coaxially fixed, and the bottom end of the second transmission swing arm and the other first transmission gear are coaxially fixed. Two transmission gears and one third transmission gear are respectively installed on the top of the first transmission swing arm, and the second transmission belt is sleeved on the two second transmission gears; the top of the second transmission swing arm is rotatably connected with the horizontal sealing and cutting unit, and the other transmission swing The three transmission gears are installed on the horizontal sealing and cutting unit, and the third transmission belt is sheathed on the two third transmission gears.
较优的方案,所述横封切单元包括可升降架、两条转轴、两个横封切刀、两个同步齿轮,可升降架可升降地安装在支撑架上,两条转轴分别可转动地安装在可升降架上,两个横封切刀分别安装在两条转轴上,两个同步齿轮分别安装在两条转轴上并且两个同步齿轮相互啮合,安装在横封切单元上的第三传动齿轮固定在一条转轴上。In a preferred solution, the horizontal sealing and cutting unit includes a lifting frame, two rotating shafts, two horizontal sealing cutters, and two synchronous gears. On the liftable frame, two horizontal sealing and cutting knives are respectively installed on the two rotating shafts, two synchronous gears are respectively installed on the two rotating shafts and the two synchronous gears mesh with each other, and the third transmission gear installed on the horizontal sealing and cutting unit is fixed. on one axis.
更优的方案,所述支撑架包括顶部横梁、底部横梁和两个侧面支撑板,两个侧面支撑板底端分别固定在底部横梁上,顶部横梁固定在两个侧面支撑板顶端,两个侧面支撑板均开有升降滑槽;所述可升降架包括横向连接限位板和两块侧面安装架,横向连接限位板两端分别穿过两个侧面支撑板的升降滑槽并连接两块侧面安装架顶端,所述横向连接限位板可拆卸地安装在顶部横梁底面上。In a more optimal solution, the support frame includes a top beam, a bottom beam and two side support plates, the bottom ends of the two side support plates are respectively fixed on the bottom beam, the top beam is fixed on the top of the two side support plates, and the two sides The support plates are all provided with lifting chute; the liftable frame includes a transverse connection limit plate and two side mounting frames, and the two ends of the transverse connection limit plate respectively pass through the lift chute of the two side support plates and connect the two The top of the side installation frame, the transverse connection limit plate is detachably installed on the bottom surface of the top beam.
更优的方案,所述升降滑槽的宽度等于横向连接限位板的宽度。这样能够避免支撑架晃动。In a more optimal solution, the width of the lifting chute is equal to the width of the laterally connected limiting plate. This prevents the support frame from shaking.
更优的方案,所述横封切机构还包括调节螺钉,所述顶部横梁开有可与调节螺钉配合的通孔,所述调节螺钉从顶部横梁上方向下穿过通孔后与横向连接限位板螺纹连接。这样,调节螺钉既起到了固定作用,又能够调节横向连接限位板与顶部横梁的间距。In a more optimal solution, the horizontal sealing and cutting mechanism also includes an adjusting screw, and the top beam has a through hole that can cooperate with the adjusting screw, and the adjusting screw passes through the through hole from the top beam downwards and then connects with the horizontal limit Plate screw connection. In this way, the adjusting screw not only plays a fixing role, but also can adjust the distance between the laterally connecting limiting plate and the top beam.
较优的方案,所述驱动装置为电机。In a preferred solution, the driving device is a motor.
本发明对照现有技术的有益效果是,中封机构结构设计更合理,各部件之间的相互配合更好,并且传动皮带调节机构使得第一横向转轴、第二横向转轴的转动速度调节非常方便快捷;由于设有第一驱动装置,因此能够方便快捷地调节第二辊筒组,由于设有第二驱动装置,因此能够方便快捷地调节第二辊筒组,而控制装置、色标检测装置则能够自动控制第一驱动装置、第二驱动装置工作;由于驱动机构通过联动调节机构同步调节两个可调节物料限位板支撑机构,而同一可调节物料限位板支撑机构中,各可调节支撑单元的螺杆在同步调节单元的带动下同步转动,并且两个可调节物料限位板支撑机构螺杆的螺纹分别为正向螺纹、反向螺纹,两个可调节物料限位板的运动方向相反,因此使用者可以通过驱动机构快速便捷并且精确地让两个可调节物料限位板同步相向运动或同步反向运动,调节两块物料限位板的间距;由于增设了支撑架,将横封切单元安装到支撑架上,并对传动单元进行了改进,因此横封切单元的高度调节非常方便快捷,而且在横封切单元高度改变后能够自动调节传动机构适应横封切单元,非常方便快捷,使用效果好;由于各机构结构更加合理,因此可以根据需要对需要调节的机构进行调节,并且调节非常方便快捷,而各机构的结合,使得包装机可以适合各种不同尺寸的物料包装,可以根据物料进行自动调节。Compared with the prior art, the beneficial effect of the present invention is that the structural design of the middle sealing mechanism is more reasonable, the mutual cooperation between the components is better, and the transmission belt adjustment mechanism makes it very convenient to adjust the rotation speed of the first horizontal shaft and the second horizontal shaft Fast; because of the first driving device, the second roller group can be adjusted conveniently and quickly, and because of the second driving device, the second roller group can be adjusted conveniently and quickly, while the control device, color mark detection device Then it can automatically control the work of the first driving device and the second driving device; because the driving mechanism can synchronously adjust the two adjustable material limit plate support mechanisms through the linkage adjustment mechanism, and in the same adjustable material limit plate support mechanism, each adjustable The screw of the support unit rotates synchronously under the drive of the synchronous adjustment unit, and the screw threads of the two adjustable material limit plate support mechanisms are forward thread and reverse thread respectively, and the movement directions of the two adjustable material limit plates are opposite , so the user can quickly, conveniently and accurately make the two adjustable material limit plates move toward each other or reverse synchronously through the drive mechanism to adjust the distance between the two material limit plates; The unit is installed on the support frame, and the transmission unit has been improved, so the height adjustment of the horizontal sealing and cutting unit is very convenient and quick, and the transmission mechanism can be automatically adjusted to adapt to the horizontal sealing and cutting unit after the height of the horizontal sealing and cutting unit is changed, which is very convenient and quick, and the use effect Good; because the structure of each mechanism is more reasonable, the mechanism that needs to be adjusted can be adjusted according to the need, and the adjustment is very convenient and fast, and the combination of various mechanisms makes the packaging machine suitable for packaging of various materials of different sizes, and can be adjusted according to the material. Automatic adjustment.
附图说明Description of drawings
图1是本发明实施例1的结构示意图;Fig. 1 is the structural representation of embodiment 1 of the present invention;
图2是本发明实施例1的正视图;Fig. 2 is the front view of embodiment 1 of the present invention;
图3是本发明实施例1薄膜引导机构的结构示意图;3 is a schematic structural view of a film guiding mechanism in Embodiment 1 of the present invention;
图4是图1所示实施例1薄膜引导机构的电路原理方框图;Fig. 4 is the block diagram of the circuit principle of embodiment 1 film guiding mechanism shown in Fig. 1;
图5是图1所示实施例1中封机构的结构示意图;Fig. 5 is a schematic structural view of the sealing mechanism in Embodiment 1 shown in Fig. 1;
图6是图5的俯视图;Figure 6 is a top view of Figure 5;
图7是图5的剖视图;Fig. 7 is the sectional view of Fig. 5;
图8是图1所示实施例1物料引导机构的结构示意图。Fig. 8 is a schematic structural view of the material guiding mechanism of Embodiment 1 shown in Fig. 1 .
图9是本发明实施例料输送机构的结构示意图;Fig. 9 is a schematic structural view of a material conveying mechanism according to an embodiment of the present invention;
图10是图9的A-A向剖视图;Fig. 10 is a sectional view along A-A of Fig. 9;
图11是图9除去一个物料限位板、手轮和物料传送带的结构示意图;Fig. 11 is a schematic structural view of Fig. 9 except a material limiting plate, a hand wheel and a material conveyor belt;
图12是图1所示实施例1手轮的示意图。Fig. 12 is a schematic diagram of the handwheel of Embodiment 1 shown in Fig. 1 .
图13是本发明实施例1的结构示意图;Figure 13 is a schematic structural view of Embodiment 1 of the present invention;
图14是图13的左视图;Fig. 14 is the left view of Fig. 13;
图15是图13的左视图;Fig. 15 is the left view of Fig. 13;
图16是本发明实施例1横封切单元的立体结构示意图;Fig. 16 is a schematic diagram of the three-dimensional structure of the horizontal sealing and cutting unit in Embodiment 1 of the present invention;
图17是本发明实施例2中封机构的剖视图;Fig. 17 is a cross-sectional view of the sealing mechanism in Embodiment 2 of the present invention;
图18是本发明实施例2预热单元的结构示意图。Fig. 18 is a schematic structural view of the preheating unit in Embodiment 2 of the present invention.
具体实施方式Detailed ways
实施例1Example 1
如图1-16所示,本实施例中的便于调节的包装机,包括机架18、安装在机架18上的薄膜引导机构19、物料输送机构20、中封机构21、横封机构22。As shown in Figures 1-16, the easy-to-adjust packaging machine in this embodiment includes a frame 18, a film guiding mechanism 19 installed on the frame 18, a material conveying mechanism 20, a middle sealing mechanism 21, and a horizontal sealing mechanism 22 .
如图5-8所示,所述中封机构21包括驱动机构、物料引导机构23、薄膜导入机构26、第一中封单元24、第二中封单元25,物料引导机构23、薄膜导入机构26、第一中封单元24、第二中封单元25分别安装在机架18上,物料引导机构23包括多个物料导入单元,所述物料导入单元包括可转动杆231、物料引导套筒232,所述可转动杆231两端分别可转动地安装在机架18上,物料引导套筒232套在可转动杆231上,驱动机构分别与物料引导机构23、第一中封单元24、第二中封单元25连接。驱动机构带动所述物料引导机构23、第一中封单元24、第二中封单元25工作。如图5所示,所述各物料引导套筒232表面具有粗糙表面并且从左往右长度逐渐变短,这样能够让物料逐渐往中部靠拢。两个中封单元,第二中封单元25为冷封,第一中封单元24为热封。As shown in Figures 5-8, the middle sealing mechanism 21 includes a driving mechanism, a material guiding mechanism 23, a film introducing mechanism 26, a first middle sealing unit 24, a second middle sealing unit 25, a material guiding mechanism 23, and a film introducing mechanism 26. The first middle sealing unit 24 and the second middle sealing unit 25 are installed on the frame 18 respectively. The material guiding mechanism 23 includes a plurality of material introducing units, and the material introducing unit includes a rotatable rod 231 and a material guiding sleeve 232 , the two ends of the rotatable rod 231 are respectively rotatably installed on the frame 18, the material guide sleeve 232 is set on the rotatable rod 231, and the driving mechanism is respectively connected with the material guide mechanism 23, the first middle sealing unit 24, the second The two middle sealing units 25 are connected. The driving mechanism drives the material guiding mechanism 23 , the first middle sealing unit 24 and the second middle sealing unit 25 to work. As shown in FIG. 5 , the surface of each material guiding sleeve 232 has a rough surface and the length gradually becomes shorter from left to right, so that the material can gradually move closer to the middle. There are two middle sealing units, the second middle sealing unit 25 is cold sealing, and the first middle sealing unit 24 is heat sealing.
如图7所示,所述第一中封单元24包括第一封合辊传动机构和一对可相互配合的第一封合辊,一对第一封合辊分别垂直设置并且可转动地安装在机架18上,第一封合辊传动机构包括与驱动机构连接的第一横向转轴241和两个第一传动齿轮组,两个第一传动齿轮组和一对第一封合辊一一对应,第一横向转轴241安装在机架18上,并且第一横向转轴241通过两个第一传动齿轮组分别带动对应的第一封合辊转动。所述第二中封单元25包括第二封合辊传动机构和一对可相互配合的第二封合辊,一对第二封合辊分别垂直设置并且可转动地安装在机架18上,第二封合辊传动机构包括与驱动机构连接的第二横向转轴251和两个第二传动齿轮组,两个第二传动齿轮组和一对第二封合辊一一对应,第二横向转轴251安装在机架18上,并且第二横向转轴241通过两个第二传动齿轮组带动对应的第二封合辊转动。为了便于调整薄膜,所述中封单元通常还包括封合辊间距调节机构,调节机构通过调节一对封合辊的间距,来实现让一对封合辊接触和分离的目的。由于中封单元采用的是本领域的常规技术,因此在此不多加描述。As shown in Figure 7, the first middle sealing unit 24 includes a first sealing roller transmission mechanism and a pair of first sealing rollers that can cooperate with each other, and a pair of first sealing rollers are respectively vertically arranged and rotatably installed On the frame 18, the first sealing roller transmission mechanism includes a first horizontal shaft 241 connected with the driving mechanism and two first transmission gear sets, two first transmission gear sets and a pair of first sealing rollers— Correspondingly, the first horizontal rotating shaft 241 is installed on the frame 18, and the first horizontal rotating shaft 241 respectively drives the corresponding first sealing roller to rotate through two first transmission gear sets. The second middle sealing unit 25 includes a second sealing roller transmission mechanism and a pair of second sealing rollers that can cooperate with each other. The pair of second sealing rollers are respectively vertically arranged and rotatably installed on the frame 18. The second sealing roller transmission mechanism includes a second horizontal shaft 251 connected to the driving mechanism and two second transmission gear sets, the two second transmission gear sets correspond to a pair of second sealing rollers one by one, and the second horizontal shaft 251 is installed on the frame 18, and the second horizontal shaft 241 drives the corresponding second sealing roller to rotate through two second transmission gear sets. In order to facilitate film adjustment, the middle sealing unit usually also includes an adjustment mechanism for the distance between the sealing rollers. The adjustment mechanism realizes the purpose of making the pair of sealing rollers contact and separate by adjusting the distance between the pair of sealing rollers. Since the middle sealing unit adopts a conventional technology in the art, it will not be further described here.
所述驱动机构包括第三电机(图中看不见)、物料导入单元带动机构27、横向转轴同步带动机构,所述物料导入单元带动机构27包括主动齿轮273、多个被动齿轮271、传动链条272。横向转轴同步带动机构28包括第一凸台281、第二凸台282、传动皮带287。The driving mechanism includes a third motor (not visible in the figure), a material introducing unit driving mechanism 27, and a horizontal shaft synchronous driving mechanism. The material introducing unit driving mechanism 27 includes a driving gear 273, a plurality of driven gears 271, and a transmission chain 272 . The horizontal rotating shaft synchronous drive mechanism 28 includes a first boss 281 , a second boss 282 , and a transmission belt 287 .
所述第三电机安装在机架18上,所述第三电机与第一封合辊传动机构的第一横向转轴241连接,并且主动齿轮273安装在该第一横向转轴241上,所述被动齿轮271与物料导入单元两者数目相同并且一一对应,各被动齿轮271分别安装在对应物料导入单元的可转动杆231一端,传动链条272套在主动齿轮273和各被动齿轮271上,所述第一凸台281、第二凸台282分别安装在两个封合辊传动机构的横向转轴上,并且第一凸台281的顶面朝向与第二凸台282的顶面朝向相反,传动皮带287套在第一凸台281、第二凸台282上。The third motor is installed on the frame 18, the third motor is connected with the first transverse shaft 241 of the first sealing roller transmission mechanism, and the driving gear 273 is installed on the first transverse shaft 241, the passive The number of gears 271 and the material introduction unit are the same and correspond to each other. Each driven gear 271 is installed on one end of the rotatable rod 231 of the corresponding material introduction unit, and the transmission chain 272 is sleeved on the driving gear 273 and each driven gear 271. The first boss 281 and the second boss 282 are respectively installed on the transverse shafts of the two sealing roller transmission mechanisms, and the top surface of the first boss 281 faces opposite to the top surface of the second boss 282, and the transmission belt 287 is sleeved on the first boss 281 and the second boss 282 .
所述横向转轴同步带动机构28还包括传动皮带调节机构,所述传动皮带调节机构包括手轮283、螺杆284、定位架285、螺母288、皮带定位框286,所述定位架285安装在机架18上,所述螺杆284可转动地安装在定位架285上,所述手轮283安装在螺杆284前端,螺母288套设在螺杆284上,皮带定位框286与螺母288连接并且皮带定位框286可沿着定位架285横向移动地安装在定位架285上。通过转动手轮283,让螺杆284转动,可以让螺杆284上的螺母288沿着螺杆284横向移动,带动皮带定位框286横向移动,从而迫使传动皮带287横向移动,从而改变第一横向转轴241、第二横向转轴251的转动速度。The synchronous driving mechanism 28 of the horizontal rotating shaft also includes a transmission belt adjustment mechanism, and the transmission belt adjustment mechanism includes a handwheel 283, a screw rod 284, a positioning frame 285, a nut 288, and a belt positioning frame 286, and the positioning frame 285 is installed on the frame 18, the screw 284 is rotatably installed on the positioning frame 285, the hand wheel 283 is installed on the front end of the screw 284, the nut 288 is sleeved on the screw 284, the belt positioning frame 286 is connected with the nut 288 and the belt positioning frame 286 Mounted on the positioning frame 285 so as to be movable laterally along the positioning frame 285 . By turning the hand wheel 283 and allowing the screw rod 284 to rotate, the nut 288 on the screw rod 284 can be moved laterally along the screw rod 284, driving the belt positioning frame 286 to move laterally, thereby forcing the transmission belt 287 to move laterally, thereby changing the first lateral rotating shaft 241, The rotation speed of the second horizontal rotation shaft 251 .
所述薄膜引导机构19包括安装在机架18上的支撑架1、安装在支撑架1上的辊筒定位架9、安装在辊筒定位架9上的第一辊筒组、安装在支撑架1上的调节机构、安装在调节机构上的第二辊筒组8。所述调节机构包括调节单元和两个可移动单元,所述可移动单元包括螺杆6、具有螺母的定位座7,所述螺杆6两端分别可转动地安装在支撑架1上,所述具有螺母的定位座7的螺母套设在螺杆6上,所述第二辊筒组8两端分别连接两个可移动单元的具有螺母的定位座7。所述调节单元包括第一驱动装置和传动机构,所述第一驱动装置和传动机构分别安装在支撑架1上,第一驱动装置与传动机构连接,传动机构分别连接两个可移动单元的螺杆6。所述第一驱动装置通过传动机构分别带动两个可移动单元的螺杆6转动,让两个可移动单元的具有螺母的定位座7沿着螺杆6移动,从而达到调节第二辊筒组8的目的。Described film guide mechanism 19 comprises the support frame 1 that is installed on the frame 18, the roller positioning frame 9 that is installed on the support frame 1, the first roller group that is installed on the roller positioning frame 9, is installed on the support frame 1, the second roller group 8 installed on the adjustment mechanism. The adjustment mechanism includes an adjustment unit and two movable units. The movable unit includes a screw rod 6 and a positioning seat 7 with a nut. Both ends of the screw rod 6 are rotatably installed on the support frame 1 respectively. The nuts of the nut positioning seats 7 are sheathed on the screw rod 6 , and the two ends of the second roller group 8 are respectively connected to the positioning seats 7 with nuts of the two movable units. The adjustment unit includes a first driving device and a transmission mechanism, the first driving device and the transmission mechanism are respectively installed on the support frame 1, the first driving device is connected with the transmission mechanism, and the transmission mechanism is respectively connected with the screws of the two movable units 6. The first driving device respectively drives the screw rods 6 of the two movable units to rotate through the transmission mechanism, so that the positioning seats 7 with nuts of the two movable units move along the screw rods 6, so as to adjust the position of the second roller group 8 Purpose.
所述传动机构包括传动轴4、两个主动圆锥齿轮5和两个被动圆锥齿轮16,传动轴4的两端分别可转动地安装在支撑架1上,并且传动轴4与第一驱动装置连接,两个被动圆锥齿轮16分别安装在两个可移动单元的螺杆6上,两个主动圆锥齿轮5分别安装在传动轴4上,两个主动圆锥齿轮5分别与两个被动圆锥齿轮16一一对应并且相互啮合。当第一驱动装置带动传动轴4转动时,安装在传动轴4上的两个主动圆锥齿轮5分别带动两个被动圆锥齿轮16转动,使得两根螺杆6跟着转动,从而让具有螺母的定位座7沿着螺杆6移动,达到调节第二辊筒组8的目的。The transmission mechanism includes a transmission shaft 4, two driving bevel gears 5 and two passive bevel gears 16, the two ends of the transmission shaft 4 are rotatably installed on the support frame 1 respectively, and the transmission shaft 4 is connected with the first driving device , two passive bevel gears 16 are respectively installed on the screw rods 6 of the two movable units, two driving bevel gears 5 are respectively installed on the transmission shaft 4, and the two driving bevel gears 5 are respectively connected with the two passive bevel gears 16 one by one Corresponding and meshing with each other. When the first driving device drives the transmission shaft 4 to rotate, the two active bevel gears 5 installed on the transmission shaft 4 respectively drive the two passive bevel gears 16 to rotate, so that the two screw rods 6 rotate accordingly, so that the positioning seat with the nut 7 moves along the screw rod 6 to achieve the purpose of adjusting the second roller group 8.
所述第一驱动装置为第一电机3。The first driving device is the first motor 3 .
所述第二辊筒组8包括第一可调节辊筒801、第二可调节辊筒802,第一可调节辊筒801的两端、第二可调节辊筒802的两端分别可转动地安装在两个可移动单元的具有螺母的定位座7上。The second roller set 8 includes a first adjustable roller 801 and a second adjustable roller 802, the two ends of the first adjustable roller 801 and the two ends of the second adjustable roller 802 are respectively rotatable Installed on the positioning seats 7 with nuts of the two movable units.
所述第一辊筒组包括放膜主辊13、导膜辊10、拉膜胶辊17,放膜主辊13的两端、导膜辊10的两端、拉膜胶辊17的两端分别可转动地安装在辊筒定位架9上。Described first roller group comprises film releasing main roller 13, film guide roller 10, film pulling rubber roller 17, the two ends of film releasing main roller 13, the two ends of film guiding roller 10, the two ends of film pulling rubber roller 17 They are respectively rotatably installed on the roller positioning frame 9.
所述支撑架1包括横梁101、第一安装板102、第二安装板103,第一安装板102后端、第二安装板103后端分别固定在横梁上。The support frame 1 includes a beam 101, a first mounting plate 102, and a second mounting plate 103, and the rear end of the first mounting plate 102 and the rear end of the second mounting plate 103 are respectively fixed on the beam.
所述支撑架1上还安装有保护罩2,所述保护罩2完全罩在第一驱动装置和传动机构上。A protective cover 2 is also installed on the support frame 1, and the protective cover 2 completely covers the first driving device and the transmission mechanism.
所述薄膜引导机构19还包括摆臂旋转轴11和第二驱动装置,摆臂旋转轴11的两端分别可转动地安装在支撑架1上,所述辊筒定位架9固定在摆臂旋转轴11上,第二驱动装置与摆臂旋转轴11连接。所述第二驱动装置为第二电机12。The film guide mechanism 19 also includes a swing arm rotation shaft 11 and a second driving device, the two ends of the swing arm rotation shaft 11 are rotatably installed on the support frame 1 respectively, and the roller positioning frame 9 is fixed on the swing arm rotation On the shaft 11, the second driving device is connected with the swing arm rotation shaft 11. The second driving device is a second motor 12 .
所述辊筒定位架9上还安装有定位杆14,所述定位杆14上安装有色标检测装置15。A positioning rod 14 is also installed on the roller positioning frame 9 , and a color mark detection device 15 is mounted on the positioning rod 14 .
如图4所示,所述薄膜引导机构19还包括控制装置,所述控制装置的信号输入端连接色标检测装置,控制装置的控制信号输出端分别连接第一电机、第二电机。As shown in FIG. 4 , the film guide mechanism 19 also includes a control device, the signal input end of the control device is connected to the color mark detection device, and the control signal output end of the control device is respectively connected to the first motor and the second motor.
所述色标检测装置15检测到薄膜上的色标后,输出色标检测信号,所述控制装置接收到色标检测信号后,控制第一电机、第二电机工作或停止工作。这样能够实现自动控制。After the color mark detection device 15 detects the color mark on the film, it outputs a color mark detection signal. After receiving the color mark detection signal, the control device controls the first motor and the second motor to work or stop. This enables automatic control.
本实施例控制装置具有记忆功能,可储存多个产品记录,每次更换产品,薄膜引导机构19会根据记录自动调节到合适角度。The control device of this embodiment has a memory function and can store multiple product records. Every time a product is replaced, the film guiding mechanism 19 will automatically adjust to a suitable angle according to the records.
如图9-12所示,所述物料输送机构包括物料传送带202、两块可滑动地安装在机架1上并可沿着机架1的横向移动的物料限位板203,两块物料限位板203分别位于物料传送带2两侧。As shown in Figures 9-12, the material conveying mechanism includes a material conveyor belt 202, two material limiting plates 203 that are slidably installed on the frame 1 and can move laterally along the frame 1, and the two material limiting plates 203 The positioning boards 203 are respectively located on both sides of the material conveyor belt 2 .
所述物料限位板203包括面板20301和螺杆安装挡板20302,所述螺杆安装挡板20302固定在面板20301内侧。The material limiting plate 203 includes a panel 20301 and a screw installation baffle 20302, and the screw installation baffle 20302 is fixed inside the panel 20301.
所述物料输送机构还包括物料限位板横向间距调节机构,所述物料限位板横向间距调节机构包括驱动机构、联动调节机构204、两个可调节物料限位板支撑机构205,两个可调节物料限位板支撑机构205与两块物料限位板203一一对应,两个可调节物料限位板支撑机构205均包括多个可调节支撑单元2051和多个同步调节单元2052。The material conveying mechanism also includes a material limit plate transverse distance adjustment mechanism, and the material limit plate transverse distance adjustment mechanism includes a drive mechanism, a linkage adjustment mechanism 204, two adjustable material limit plate support mechanisms 205, two adjustable The adjustable material limiting plate supporting mechanism 205 corresponds to the two material limiting plate 203 one by one, and the two adjustable material limiting plate supporting mechanisms 205 each include a plurality of adjustable support units 2051 and a plurality of synchronous adjustment units 2052 .
所述可调节支撑单元2051包括螺杆20511、螺母20512、支撑座20513,支撑座20513固定在机架1上,螺母20512固定在支撑座20513上,所述螺杆20511一端可转动地安装在对应的物料限位板203底部(即螺杆安装挡板20302)上,并且螺杆20511穿过螺母20512,任意两个相邻可调节支撑单元2051的螺杆20511分别通过一个同步调节单元2052连接,联动调节机构204安装在机架1上并分别连接两个可调节物料限位板支撑机构205,驱动机构与联动调节机构204连接。驱动机构通过联动调节机构204同步调节两个可调节物料限位板支撑机构205,而同一可调节物料限位板支撑机构205中,各可调节支撑单元2051的螺杆20511在同步调节单元2052的带动下同步转动。The adjustable support unit 2051 includes a screw rod 20511, a nut 20512, and a support base 20513. The support base 20513 is fixed on the frame 1, and the nut 20512 is fixed on the support base 20513. One end of the screw rod 20511 is rotatably installed on the corresponding material On the bottom of the limiting plate 203 (that is, the screw is installed on the baffle 20302), and the screw 20511 passes through the nut 20512, the screws 20511 of any two adjacent adjustable support units 2051 are respectively connected by a synchronous adjustment unit 2052, and the linkage adjustment mechanism 204 is installed Two adjustable material limit plate support mechanisms 205 are respectively connected to the frame 1 , and the driving mechanism is connected to the linkage adjustment mechanism 204 . The driving mechanism synchronously adjusts the two adjustable material limit plate support mechanisms 205 through the linkage adjustment mechanism 204, and in the same adjustable material limit plate support mechanism 205, the screw rod 20511 of each adjustable support unit 2051 is driven by the synchronous adjustment unit 2052. Rotate synchronously.
所述可调节支撑单元2051还包括支撑架20514,所述支撑架20514安装在机架1上,并且支撑架20514抵住支撑架20514物料限位板203的面板20301。这样能够让支撑架20514物料限位板203的面板20301得到更好的支撑,在使用和移动过程中不会晃动。The adjustable support unit 2051 further includes a support frame 20514, the support frame 20514 is installed on the frame 1, and the support frame 20514 is against the panel 20301 of the material limiting plate 203 of the support frame 20514. In this way, the panel 20301 of the material limiting plate 203 of the support frame 20514 can be better supported, and will not shake during use and movement.
两个可调节物料限位板支撑机构205中,一个可调节物料限位板支撑机构205所有螺杆20511的螺纹均为正向螺纹,另一个可调节物料限位板支撑机构205所有螺杆20511的螺纹均为反向螺纹。这样,当联动调节机构204对两个可调节物料限位板支撑机构205进行调节时,两个可调节物料限位板203的运动方向就会相反,从而达到改变两个可调节物料限位板203间距的目的,因此驱动机构就能够同步调节两个可调节物料限位板203,让两个可调节物料限位板203同步相向运动或同步反向运动。Among the two adjustable material limit plate support mechanisms 205, the threads of all the screw rods 20511 of the one adjustable material limit plate support mechanism 205 are positive threads, and the threads of all the screw rods 20511 of the other adjustable material limit plate support mechanism 205 All are reverse threaded. In this way, when the linkage adjustment mechanism 204 adjusts the two adjustable material limit plate support mechanisms 205, the movement directions of the two adjustable material limit plates 203 will be opposite, thereby achieving the change of the two adjustable material limit plates. 203 distance, so the driving mechanism can synchronously adjust the two adjustable material limiting plates 203, so that the two adjustable material limiting plates 203 move synchronously towards each other or move synchronously in reverse.
所述同步调节单元2052包括同步链条20521和两个同步链轮20522,两个同步链轮20522分别安装在该同步调节单元2052所连接的两个相邻可调节支撑单元2051的螺杆20511上,同步链条20521套在两个同步链轮20522上。The synchronous adjustment unit 2052 includes a synchronous chain 20521 and two synchronous sprockets 20522, and the two synchronous sprockets 20522 are respectively installed on the screw rods 20511 of two adjacent adjustable support units 2051 connected to the synchronous adjustment unit 2052. Chain 20521 is enclosed within on two synchronous sprockets 20522.
所述联动调节机构204包括联动转轴2041、两条联动链条2042、两对联动链轮2043,联动转轴2041可转动地安装在机架1上,一对联动链轮2043分别安装在联动转轴2041和一个可调节物料限位板支撑机构205的一个可调节支撑单元2051的螺杆20511上,一条联动链条2042套在这一对联动链轮2043上,另一对联动链轮2043分别安装在联动转轴2041和另一个可调节物料限位板支撑机构205的一个可调节支撑单元2051的螺杆20511上,另一条联动链条2042套在这一对联动链轮2043上。Described linkage regulating mechanism 204 comprises linkage rotating shaft 2041, two linkage chains 2042, two pairs of linkage sprockets 2043, linkage rotation shaft 2041 is rotatably installed on the frame 1, and a pair of linkage sprockets 2043 is respectively installed on linkage rotation shaft 2041 and On the screw 20511 of an adjustable support unit 2051 of an adjustable material limit plate support mechanism 205, a linkage chain 2042 is set on the pair of linkage sprockets 2043, and the other pair of linkage sprockets 2043 are respectively installed on the linkage shaft 2041 And on the screw 20511 of an adjustable support unit 2051 of another adjustable material limit plate support mechanism 205, another linkage chain 2042 is sleeved on the pair of linkage sprockets 2043.
所述驱动机构为手轮201,手轮201安装在联动调节机构204的联动转轴2041一端。The driving mechanism is a hand wheel 201 , and the hand wheel 201 is installed at one end of the linkage rotating shaft 2041 of the linkage adjustment mechanism 204 .
如图13-16所示,所述横封切机构包括驱动装置、传动单元222、横封切单元223和支撑架221,横封切单元223安装在支撑架221上,驱动装置通过传动单元222连接横封切单元223。As shown in Figures 13-16, the horizontal sealing and cutting mechanism includes a driving device, a transmission unit 222, a horizontal sealing and cutting unit 223, and a support frame 221. The horizontal sealing and cutting unit 223 is installed on the support Unit 223.
所述驱动装置为电机224,驱动装置输出轴为电机输出轴22401。The driving device is a motor 224, and the output shaft of the driving device is a motor output shaft 22401.
所述传动单元222包括安装座22201、第一传送摆臂22202、第二传送摆臂22203、第一传动皮带22204、第二传动皮带22205、第三传动皮带22206、两个第一传动齿轮22207、两个第二传动齿轮22208、两个第三传动齿轮22209,两个第一传动齿轮22207分别安装在电机输出轴22401和安装座22201上,第一传动皮带22204套在两个第一传动齿轮22207上;第一传送摆臂22202底端、一个第二传动齿轮22208分别安装在安装座22201上,并且第一传送摆臂22202底端、上述安装在安装座22201上的第二传动齿轮22208和第一传动齿轮22207三者同轴固定,第二传送摆臂22203底端、另一个第二传动齿轮22208、一个第三传动齿轮22209分别安装在第一传送摆臂22202顶端,第二传动皮带22205套在两个第二传动齿轮22208上;第二传送摆臂22203顶端与横封切单元223可转动连接,另一个第三传动齿轮22209安装在横封切单元223上,第三传动皮带22206套在两个第三传动齿轮22209上。The transmission unit 222 includes a mounting base 22201, a first transmission swing arm 22202, a second transmission swing arm 22203, a first transmission belt 22204, a second transmission belt 22205, a third transmission belt 22206, two first transmission gears 22207, Two second transmission gears 22208, two third transmission gears 22209, and two first transmission gears 22207 are respectively installed on the motor output shaft 22401 and the mounting base 22201, and the first transmission belt 22204 is sleeved on the two first transmission gears 22207 Above; the bottom end of the first transmission swing arm 22202 and a second transmission gear 22208 are respectively installed on the mounting base 22201, and the bottom end of the first transmission swing arm 22202, the above-mentioned second transmission gear 22208 and the second transmission gear 22208 installed on the mounting base 22201 A transmission gear 22207 is coaxially fixed, the bottom end of the second transmission swing arm 22203, another second transmission gear 22208, and a third transmission gear 22209 are respectively installed on the top of the first transmission swing arm 22202, and the second transmission belt 22205 sets On the two second transmission gears 22208; the top of the second transmission swing arm 22203 is rotatably connected to the transverse sealing and cutting unit 223, another third transmission gear 22209 is installed on the transverse sealing and cutting unit 223, and the third transmission belt 22206 is set on the two On the third transmission gear 22209.
所述横封切单元223包括可升降架22301、两条转轴22302、两个横封切刀22303、两个同步齿轮22304,可升降架22301可升降地安装在支撑架221上,两条转轴22302分别可转动地安装在可升降架22301上,两个横封切刀22303分别安装在两条转轴22302上,两个同步齿轮22304分别安装在两条转轴22302上并且两个同步齿轮22304相互啮合,安装在横封切单元223上的第三传动齿轮22209固定在一条转轴22302上。The horizontal sealing and cutting unit 223 includes a lifting frame 22301, two rotating shafts 22302, two horizontal sealing cutters 22303, and two synchronous gears 22304. Rotately installed on the liftable frame 22301, two horizontal sealing cutters 22303 are respectively installed on two rotating shafts 22302, two synchronous gears 22304 are respectively installed on the two rotating shafts 22302 and the two synchronous gears 22304 are meshed with each other, installed on the horizontal The third transmission gear 22209 on the sealing and cutting unit 223 is fixed on a rotating shaft 22302 .
所述支撑架221包括顶部横梁22101、底部横梁22102和两个侧面支撑板22103,两个侧面支撑板22103底端分别固定在底部横梁22102上,顶部横梁22101固定在两个侧面支撑板22103顶端,两个侧面支撑板22103均开有升降滑槽221031;所述可升降架22301包括横向连接限位板223011和两块侧面安装架223012,横向连接限位板223011两端分别穿过两个侧面支撑板22103的升降滑槽1031并连接两块侧面安装架3012顶端,所述横向连接限位板3011可拆卸地安装在顶部横梁22101底面上。The support frame 221 includes a top beam 22101, a bottom beam 22102 and two side support plates 22103, the bottom ends of the two side support plates 22103 are respectively fixed on the bottom beam 22102, the top beam 22101 is fixed on the top of the two side support plates 22103, The two side support plates 22103 are provided with lifting chute 221031; the liftable frame 22301 includes a transverse connection limit plate 223011 and two side mounting frames 223012, and the two ends of the transverse connection limit plate 223011 respectively pass through the two side supports The lifting chute 1031 of the plate 22103 is connected to the tops of the two side mounting frames 3012 , and the transverse connection limiting plate 3011 is detachably installed on the bottom surface of the top beam 22101 .
所述升降滑槽221031的宽度等于横向连接限位板223011的宽度。这样能够避免支撑架221晃动。The width of the lifting chute 221031 is equal to the width of the laterally connecting limiting plate 223011. This can prevent the support frame 221 from shaking.
所述横封切机构还包括调节螺钉225,所述顶部横梁22101开有可与调节螺钉225配合的通孔,所述调节螺钉225从顶部横梁22101上方向下穿过通孔后与横向连接限位板223011螺纹连接。这样,调节螺钉225既起到了固定作用,又能够调节横向连接限位板223011与顶部横梁22101的间距。The horizontal sealing and cutting mechanism also includes an adjusting screw 225, and the top beam 22101 has a through hole that can cooperate with the adjusting screw 225. Plate 223011 threaded connection. In this way, the adjusting screw 225 not only plays a role of fixing, but also can adjust the distance between the transverse connection limiting plate 223011 and the top beam 22101 .
由于各机构的结合,使得包装机可以适合各种不同尺寸的物料包装,可以根据物料进行自动调节,而为了自动控制,所有机构的电机均采用伺服电机,使得定位更精确,成品的质量更高。Due to the combination of various mechanisms, the packaging machine can be suitable for packaging materials of various sizes, and can be automatically adjusted according to the materials. For automatic control, the motors of all mechanisms use servo motors, which makes the positioning more accurate and the quality of the finished product is higher. .
实施例2Example 2
如图17、18所示,本实施例中的便于调节的包装机与实施例1的区别在于:As shown in Figures 17 and 18, the difference between the easy-to-adjust packaging machine in this embodiment and Embodiment 1 is that:
所述中封机构21的第一中封单元24、第二中封单元25之间还设有预热单元29。A preheating unit 29 is further provided between the first middle sealing unit 24 and the second middle sealing unit 25 of the middle sealing mechanism 21 .
所述预热单元29包括预热条驱动装置、两条预热条291、两根预热条支撑杆292、两个宽度调节齿轮293,两个宽度调节齿轮293分别安装在机架上并且两个宽度调节齿轮293啮合,两根预热条支撑杆292与两个宽度调节齿轮293一一对应,相互对应的预热条支撑杆292与宽度调节齿轮293同轴固定,所述预热条驱动装置安装在机架1上,并且预热条驱动装置与一根预热条支撑杆292底端连接,两条预热条291之间的最小间距为0.7毫米。这样能避免两条预热条291与薄膜直接接触,导致薄膜过热融化。Described preheating unit 29 comprises preheating strip driving device, two preheating strips 291, two preheating strip support rods 292, two width adjustment gears 293, and two width adjustment gears 293 are installed on the frame respectively and two Two width adjustment gears 293 mesh, two preheating bar support rods 292 correspond to two width adjustment gears 293 one by one, and the corresponding preheating bar support rods 292 are coaxially fixed with the width adjustment gear 293, and the preheating bar drives The device is installed on the frame 1, and the preheating strip driving device is connected to the bottom end of a preheating strip support rod 292, and the minimum distance between the two preheating strips 291 is 0.7 mm. This can avoid direct contact between the two preheating strips 291 and the film, causing the film to overheat and melt.
所述预热条驱动装置为预热条驱动气缸294,预热条驱动气缸294安装在机架1上,预热条驱动气缸294的活塞轴连接一根预热条支撑杆292底端。所述物料引导机构还包括多条物料引导皮带,各物料引导皮带分别套在两根可转动杆上,并且物料引导皮带的长度从中部向两侧逐渐变短。Described preheating bar driving device is preheating bar driving cylinder 294, and preheating bar driving cylinder 294 is installed on the frame 1, and the piston shaft of preheating bar driving cylinder 294 is connected with a preheating bar support rod 292 bottom. The material guiding mechanism also includes a plurality of material guiding belts, each material guiding belt is respectively sleeved on two rotatable rods, and the length of the material guiding belt gradually becomes shorter from the middle to both sides.
所述物料引导机构没有物料引导套筒,取而代之的是,所述物料引导机构还包括多条物料引导皮带,各物料引导皮带分别套在两根可转动杆上,并且物料引导皮带的长度从中部向两侧逐渐变短。各物料引导皮带一端都套在位于最后面的同一根可转动杆上,另一端套在其它可转动杆上。由于其结构比较简单,因此不再画图表示。The material guide mechanism does not have a material guide sleeve, instead, the material guide mechanism also includes a plurality of material guide belts, each material guide belt is respectively sleeved on two rotatable rods, and the length of the material guide belt is from the middle Tapers gradually to the sides. One end of each material guide belt is sleeved on the same rotatable rod positioned at the rearmost, and the other end is sleeved on other rotatable rods. Since its structure is relatively simple, it is no longer drawn to represent it.
此外,需要说明的是,本说明书中所描述的具体实施例,其各部分名称等可以不同,凡依本发明专利构思所述的构造、特征及原理所做的等效或简单变化,均包括于本发明专利的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。In addition, it should be noted that, in the specific embodiments described in this specification, the names of various parts may be different, and all equivalent or simple changes made according to the structure, features and principles described in the patent concept of the present invention include Within the protection scope of the patent of the present invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the structure of the present invention or exceed the scope defined in the claims. All should belong to the protection scope of the present invention.
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