CN108859196A - A kind of preparation method of pipe-in-pipe technique carbon fiber driving shaft - Google Patents

A kind of preparation method of pipe-in-pipe technique carbon fiber driving shaft Download PDF

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Publication number
CN108859196A
CN108859196A CN201810223226.6A CN201810223226A CN108859196A CN 108859196 A CN108859196 A CN 108859196A CN 201810223226 A CN201810223226 A CN 201810223226A CN 108859196 A CN108859196 A CN 108859196A
Authority
CN
China
Prior art keywords
carbon fiber
pipe
driving shaft
spindle nose
keyway
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810223226.6A
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Chinese (zh)
Inventor
尚武林
吕严
杨威
孙洋洲
邵士立
封亚欧
龙浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lianyungang Eagle Composite Mstar Technology Ltd
Original Assignee
Lianyungang Eagle Composite Mstar Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lianyungang Eagle Composite Mstar Technology Ltd filed Critical Lianyungang Eagle Composite Mstar Technology Ltd
Priority to CN201810223226.6A priority Critical patent/CN108859196A/en
Publication of CN108859196A publication Critical patent/CN108859196A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/001Pipes; Pipe joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core

Abstract

The invention proposes a kind of preparation methods of pipe-in-pipe technique carbon fiber driving shaft, since metal spindle nose and carbon fiber pipe faying face are machined with keyway, increase cementing area and physics inlay resultant force, and metal shaft and carbon fiber central siphon are integrally formed, colloid smears non-uniform defect problem when avoiding the later period to fibre damage caused by carbon fibre pipe fitting processing keyway and later period gluing, after carbon fiber central siphon and outer tube are glued, it is again whole on the outside to roll the integrated molding of certain thickness carbon fiber prepreg, reinforcement and strengthening further is carried out to the weak spot of central siphon and outer tube junction, it is easy to fall off to solve traditional transmission shaft metal spindle nose, the bad disadvantage of overall mechanical properties, transmission shaft of the present invention can be applied to various big torsion places.

Description

A kind of preparation method of pipe-in-pipe technique carbon fiber driving shaft
Technical field
The present invention relates to pipe-in-pipe technique carbon fiber driving shaft technical fields, and in particular to a kind of pipe-in-pipe technique carbon fiber The preparation method of transmission shaft.
Background technique
Carbon fiber pipe is also known as carbon fibre pipe, also referred to as carbon pipe, carbon fibre tube, is using carbon fibre composite pre-immersion benzene second Made of dilute heated solidification pultrusion (twine and scratch) of base alkyd resin, there is intensity height, service life length, corrosion-resistant, light weight, low-density The advantages that, a series of excellent properties such as dimensionally stable, conduction, thermally conductive, thermal expansion coefficient is small, self-lubricating and energy-absorbing antidetonation, and have There are Gao Bimo, endurance, creep resistant, high temperature resistant, corrosion-resistant, wear-resistant etc..Carbon fiber pipe in the production process, can be by not Same mold produces various profiles, since it is also constantly expanding with good comprehensive performance, application range and field.Carbon Fibre pipe needs fit connection connection to extend in use, but there are still many problems for existing pipe-in-pipe technique. Such as, traditional metal spindle nose and carbon fiber pipe are easy to appear colloid and smear non-uniform problem, physics in carrying out gluing procedures Inlay resultant force is poor, if the later period processes keyway, the defects of will lead to fibre damage, so traditional transmission shaft to carbon fibre pipe fitting Spindle nose is easy to fall off, and overall mechanical properties are bad, is difficult to big torsion place.
Summary of the invention
In view of the above problems, the invention proposes a kind of preparation method of pipe-in-pipe technique carbon fiber driving shaft, By the way that the reasonable connection of keyway and inner and outer pipe is arranged, the stability of structure connection is effectively ensured, metal spindle nose is not easy to take off It falls, transmission shaft overall mechanical properties are more preferable, are very suitable to the use in various big torsion places.
In order to achieve the above purpose, the following technical solution is employed by the present invention:
A kind of pipe-in-pipe technique carbon fiber driving shaft, the carbon fiber driving shaft is by a carbon fiber outer tube, two carbon fibers Inner tube and two carbon fiber cladding spindle nose pipe compositions, the carbon fiber outer tube and carbon fiber cladding spindle nose pipe pass through two inner tubes Apply adhesive to connect together.
Preferably, pipe-in-pipe technique carbon fiber driving shaft includes following preparation step:
1) preparation of carbon fiber inner and outer pipe:Inner tube preparation:Using unidirectional carbon fiber prepreg as raw material, using pipe crimping work The method of skill rolls unidirectional carbon fiber prepreg on the circular metal core die of outer diameter 46mm from level to level, twines again after rolling 2mm Around OPP, then into oven for solidifying;Outer tube preparation:Using unidirectional carbon fiber prepreg as raw material, using the method for pipe rolling technique, Unidirectional carbon fiber prepreg is rolled from level to level on the circular metal core die of outer diameter 50mm, is rolled and is wound OPP after 2mm again, then into Oven for solidifying;
2) preparation of carbon fiber cladding spindle nose pipe:Two metal spindle noses, diameter 50mm are embedded to the portion in carbon fibre pipe fitting Point, outer surface processes the keyway of one fixed width and depth, is first filled and led up keyway using unidirectional carbon fiber prepreg, after filling and leading up The outer diameter at spindle nose end is consistent with carbon fiber driving shaft outer tube diameter, is 50mm, then by two metal spindle nose keyway ends outside straight line Prolong one end metal core die, outer diameter 50mm, then spindle nose keyway end and epitaxial metal core model outer surface it is whole, continuously wind carbon Fiber prepreg material winds OPP after being wound to 2mm again, brings oven for solidifying into;
3) concentricity for guaranteeing carbon fiber outer tube and spindle nose pipe under the fixation of frock clamp, by inserting mode by outer tube It is connected together with spindle nose pipe, carbon fiber inner tube, connection uses the connection type of single-component epoxy structure glue;
4) the carbon fiber driving shaft central siphon outer surface prepared by step 3) winds the carbon fiber prepreg of 1mm thickness again, volume OPP is wound again after the completion of system, brings oven for solidifying into get finished product.
Preferably, resin matrix uses hot Latent epoxy resin, carbon fiber in the unidirectional carbon fiber prepreg Dimension uses PAN base carbon fibre.
Preferably, carbon fiber type is T300, T700, T800, T1000, M30, M40, M60 in the PAN base carbon fibre In any one or two kinds and two or more compositions.
Preferably, carbon fiber prepreg ply stacking angle ratio in winding is Symmetrical angle between 0-90 ° Degree:0°:90 °=100:10-50:Any combination of 10-50, to guarantee that it is various multiple that axis body can bear antitorque, tension and bending resistance etc. The case where miscellaneous external force.
Preferably, step 1), 2), 4) in OPP winding with a thickness of 0.5mm, curing time 90min, solidification temperature 130 ℃。
Preferably, the width of keyway, depth are 2mm.
Due to using above-mentioned technical solution, the beneficial effects of the invention are as follows:Pipe-in-pipe technique carbon fiber transmission of the present invention The preparation method of axis increases cementing area and physics is chimeric since metal spindle nose and carbon fiber pipe faying face are machined with keyway Power, and metal shaft and carbon fiber central siphon are integrally formed, and avoid the later period to fibre damage caused by carbon fibre pipe fitting processing keyway And colloid smears non-uniform defect problem when later period gluing.After carbon fiber central siphon and outer tube are glued, and entirety rolls on the outside Certain thickness carbon fiber prepreg is integrally formed, and further the weak spot to central siphon and outer tube junction can carry out reinforcing benefit By force, to realize the more preferable feature of globality.Using a kind of pipe-in-pipe technique carbon fiber driving shaft preparation side described in this patent Method, metal spindle nose is more difficult to fall off, and transmission shaft overall mechanical properties are more preferable, is very suitable to making for various big torsion places With.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
In figure:1 spindle nose pipe (outsourcing carbon fiber), 2 carbon fiber outer tubes, 3 carbon fiber inner tubes, 4 metal spindle noses (tyre keyway).
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention, Technical scheme in the embodiment of the invention is clearly and completely described.Based on the embodiment of the present invention, the common skill in this field Art personnel every other embodiment obtained without creative efforts belongs to the model that the present invention protects It encloses.
Embodiment:
A kind of pipe-in-pipe technique carbon fiber driving shaft, the carbon fiber driving shaft is by a carbon fiber outer tube, two carbon fibers Inner tube and two carbon fiber cladding spindle nose pipe compositions, the carbon fiber outer tube and carbon fiber cladding spindle nose pipe pass through two inner tubes Apply adhesive to connect together, preparation step is as follows:
1) preparation of carbon fiber inner and outer pipe:Inner tube preparation:Using unidirectional carbon fiber prepreg as raw material, using pipe crimping work The method of skill rolls unidirectional carbon fiber prepreg on the circular metal core die of outer diameter 46mm from level to level, rolls after 2mm again OPP is wound, OPP winds with a thickness of 0.5mm, then into oven for solidifying, curing time 90min, solidification temperature is 130 degree;Outer tube Preparation:Using unidirectional carbon fiber prepreg as raw material, using the method for pipe rolling technique, in the circular metal core die of outer diameter 50mm On roll unidirectional carbon fiber prepreg from level to level, roll and wind OPP after 2mm again, OPP winds with a thickness of 0.5mm, then into oven Solidification, curing time 90min, solidification temperature are 130 DEG C;
2) preparation of carbon fiber cladding spindle nose pipe:Two metal spindle noses, diameter 50mm are embedded to the portion in carbon fibre pipe fitting Point, outer surface processes the keyway of one fixed width and depth, is first filled and led up keyway using unidirectional carbon fiber prepreg, after filling and leading up The outer diameter at spindle nose end is consistent with carbon fiber driving shaft outer tube diameter, is 50mm, then by two metal spindle nose keyway ends outside straight line Prolong one end metal core die, outer diameter 50mm, then spindle nose keyway end and epitaxial metal core model outer surface are whole again, continuously wind carbon Fiber prepreg material is wound to after certain thickness (2mm) and winds OPP (0.5mm) again and bring oven for solidifying into, curing time 90min, Solidification temperature is 130 DEG C;
3) concentricity for guaranteeing carbon fiber outer tube and spindle nose pipe under the fixation of frock clamp, by inserting mode by outer tube It is connected together with spindle nose pipe, carbon fiber inner tube, connection uses the connection type of single-component epoxy structure glue;
4) the carbon fiber driving shaft central siphon outer surface prepared by step 3) winds the carbon fiber prepreg of 1mm thickness again, volume OPP (0.5mm) is wound after the completion of system again and brings oven for solidifying, curing time 90min into, solidification temperature is 130 DEG C to get whole production Product.
Carbon fiber driving shaft of the present invention coats axis using a carbon fiber outer tube, two carbon fiber inner tubes and two carbon fibers Head tube composition, outer tube is connected together by two inner tubes by adhesive with spindle nose pipe, due to metal spindle nose and carbon fiber pipe Faying face is machined with keyway, increases cementing area and physics inlay resultant force, and metal shaft and carbon fiber central siphon are integrally formed, and are avoided Colloid smears non-uniform defect problem when later period processes fibre damage caused by keyway and later period gluing to carbon fibre pipe fitting. After carbon fiber central siphon and outer tube are glued, and the whole certain thickness carbon fiber prepreg that rolls is integrally formed on the outside, and can be into one It walks and reinforcement and strengthening is carried out to the weak spot of central siphon and outer tube junction, to realize the more preferable feature of globality.Using the present invention Carbon fiber driving shaft made from preparation method, metal spindle nose is more difficult to fall off, and transmission shaft overall mechanical properties are more preferable, very It is suitble to the use in various big torsion places.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments Invention is explained in detail, those skilled in the art should understand that:It still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.

Claims (7)

1. a kind of pipe-in-pipe technique carbon fiber driving shaft, it is characterised in that:The carbon fiber driving shaft is by carbon fiber outer tube, two Root carbon fiber inner tube and two carbon fiber cladding spindle nose pipe compositions, the carbon fiber outer tube and carbon fiber cladding spindle nose pipe pass through Two inner tubes apply adhesive and connect together.
2. pipe-in-pipe technique carbon fiber driving shaft according to claim 1, which is characterized in that the carbon fiber driving shaft includes Following preparation step:
1) preparation of carbon fiber inner and outer pipe:Inner tube preparation:Using unidirectional carbon fiber prepreg as raw material, using pipe rolling technique Method rolls unidirectional carbon fiber prepreg on the circular metal core die of outer diameter 46mm from level to level, winds again after rolling 2mm OPP, then into oven for solidifying;Outer tube preparation:Using unidirectional carbon fiber prepreg as raw material, using the method for pipe rolling technique, outside Unidirectional carbon fiber prepreg is rolled from level to level on the circular metal core die of diameter 50mm, rolls and winds OPP after 2mm again, then into roasting Case solidification;
2) preparation of carbon fiber cladding spindle nose pipe:Two metal spindle noses, diameter 50mm are embedded to the part in carbon fibre pipe fitting, Outer surface processes the keyway of one fixed width and depth, first fills and leads up keyway using unidirectional carbon fiber prepreg, fills and leads up rear axle The outer diameter of head end is consistent with carbon fiber driving shaft outer tube diameter, is 50mm, then by two metal spindle nose keyway ends along straight line extension One end metal core die, outer diameter 50mm, then spindle nose keyway end and epitaxial metal core model outer surface it is whole, continuously wind carbon fiber Prepreg is tieed up, OPP is wound again after being wound to 2mm, brings oven for solidifying into;
3) concentricity for guaranteeing carbon fiber outer tube and spindle nose pipe under the fixation of frock clamp, by inserting mode by outer tube and axis Head tube, carbon fiber inner tube connect together, and connection uses the connection type of single-component epoxy structure glue;
4) the carbon fiber driving shaft central siphon outer surface prepared by step 3) winds the carbon fiber prepreg of 1mm thickness again, has rolled Cheng Houzai winds OPP, brings oven for solidifying into get finished product.
3. pipe-in-pipe technique carbon fiber driving shaft according to claim 2, it is characterised in that:The unidirectional carbon fiber preimpregnation Resin matrix uses hot Latent epoxy resin in material, and carbon fiber uses PAN base carbon fibre.
4. pipe-in-pipe technique carbon fiber driving shaft according to claim 3, it is characterised in that:In the PAN base carbon fibre Carbon fiber type is any one or two kinds and two or more groups in T300, T700, T800, T1000, M30, M40, M60 Close object.
5. pipe-in-pipe technique carbon fiber driving shaft according to claim 2, it is characterised in that:The carbon fiber prepreg In winding, ply stacking angle ratio is Symmetrical angle between 0-90 °:0°:90 °=100:10-50:Any group of 10-50 It closes.
6. pipe-in-pipe technique carbon fiber driving shaft according to claim 2, it is characterised in that:Step 1), 2), 4) in OPP Winding is 130 DEG C with a thickness of 0.5mm, curing time 90min, solidification temperature.
7. pipe-in-pipe technique carbon fiber driving shaft according to claim 2, it is characterised in that:The width of keyway, depth It is 2mm.
CN201810223226.6A 2018-03-19 2018-03-19 A kind of preparation method of pipe-in-pipe technique carbon fiber driving shaft Pending CN108859196A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110588897A (en) * 2019-11-01 2019-12-20 连云港神鹰复合材料科技有限公司 Preparation method of integrally-formed carbon fiber bogie swing bolster safety crane

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102802925A (en) * 2009-06-26 2012-11-28 Bd发明股份有限公司 Method for manufacturing composite connecting rods, and connecting rods produced according to the method
CN103557429A (en) * 2013-10-31 2014-02-05 新誉集团有限公司 Composite material pipe fitting and bonding method for connecting same
CN104948574A (en) * 2014-03-27 2015-09-30 吉坤日矿日石能源株式会社 Roller for web production
CN205371271U (en) * 2015-12-11 2016-07-06 李小麟 Transmission shaft structure
CN106015302A (en) * 2016-07-15 2016-10-12 常州神鹰碳塑复合材料有限公司 Transmission shaft for carbon fiber composite

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102802925A (en) * 2009-06-26 2012-11-28 Bd发明股份有限公司 Method for manufacturing composite connecting rods, and connecting rods produced according to the method
CN103557429A (en) * 2013-10-31 2014-02-05 新誉集团有限公司 Composite material pipe fitting and bonding method for connecting same
CN104948574A (en) * 2014-03-27 2015-09-30 吉坤日矿日石能源株式会社 Roller for web production
CN205371271U (en) * 2015-12-11 2016-07-06 李小麟 Transmission shaft structure
CN106015302A (en) * 2016-07-15 2016-10-12 常州神鹰碳塑复合材料有限公司 Transmission shaft for carbon fiber composite

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110588897A (en) * 2019-11-01 2019-12-20 连云港神鹰复合材料科技有限公司 Preparation method of integrally-formed carbon fiber bogie swing bolster safety crane
CN110588897B (en) * 2019-11-01 2021-03-26 连云港神鹰复合材料科技有限公司 Preparation method of integrally-formed carbon fiber bogie swing bolster safety crane

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Application publication date: 20181123