CN108859045A - A kind of hot runner system temperature control box monitor station - Google Patents
A kind of hot runner system temperature control box monitor station Download PDFInfo
- Publication number
- CN108859045A CN108859045A CN201810984821.1A CN201810984821A CN108859045A CN 108859045 A CN108859045 A CN 108859045A CN 201810984821 A CN201810984821 A CN 201810984821A CN 108859045 A CN108859045 A CN 108859045A
- Authority
- CN
- China
- Prior art keywords
- monitor station
- temperature control
- control box
- nozzle
- hot runner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76531—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76732—Mould
- B29C2945/76752—Mould runners, nozzles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention discloses a kind of hot runner system temperature control box monitor station, belongs to hot flow path temperature control device technical field.It includes monitor station shell and monitor station panel, intermediate relay is installed in monitor station shell, one end of intermediate relay has connected the nozzle of loading functional, the other end is connected with the connector of the various modes of connection, intermediate relay is according to a variety of different wiring of actually detected function distinguishing, or the spin button installed on monitor station panel is passed through according to intermediate relay and is attached the current voltmeter installed on monitor station panel, the heating and temperature-sensitive situation of nozzle are controlled and detected by spin button.The present invention reduces artificial detection processes, the change that all powering-on functions fully achieve automatic mode till now is detected one by one by multimeter from original each circuit and function, it can quick and precisely detect each function problem of temperature control box, and it can be supplied to the reliable maintenance range of maintenance personal, greatly reduce detection time.
Description
Technical field
The invention belongs to hot flow path temperature control device technical field, especially a kind of hot runner system temperature control box monitor station.
Background technique
Hot flow path temperature control box is a kind of equipment for successively keeping hot runner system required temperature value, and temperature control box passes through interior
Temperature locating for the temperature control card detection hot runner system of dress makes target point temperature keep stablizing by adjusting output power.Temperature control
Case is controlled using microprocessor, and temperature-controlled precision is up to 0.5 DEG C；Double LED number shows that thermocouple K-type/J-type can be according to required
It chooses, has the alarm of various faults status display, can find in time where solving the problems, such as；Output interface uses general international standard
Industrial socket is widely used in the hot runner system of countries in the world.The quality problems of temperature control box and injection molding and hot hot flow path and
Product has inseparable relationship, function and detection effect and production links closely bound up.
Summary of the invention
For the normal operation of the above-mentioned various functions of hot flow path temperature control system of the real-time analog detection of efficiently and accurately, to reach
Hot flow path temperature control system equipment detection automation and the guarantee of high-quality properties of product, the present invention provide a kind of hot runner system temperature
Control case monitor station, structure and easy to operate can effectively improve the Check-Out Time of temperature control box, by different debud modes come
The normal operation of temperature control box and temperature control card is detected, and is more had by prolonged load testing effectively close to site environment
Improve the quality of product in effect ground.
To achieve the above object, the present invention adopts the following technical solutions：
A kind of hot runner system temperature control box monitor station, it includes monitor station shell and monitor station panel, in monitor station shell
Intermediate relay is installed, one end of intermediate relay has connected the nozzle of loading functional, and the other end is connected with various wiring sides
The connector of formula, intermediate relay are passed according to a variety of different wiring of actually detected function distinguishing, or according to intermediate relay
It passs and the current voltmeter installed on monitor station panel is attached by the spin button installed on monitor station panel, pass through rotation
Button control and the heating and temperature-sensitive situation of detection nozzle.
Further, the power supply of several nozzles and temp.-sensing wire access socket in order, and every group of nozzle is individually heated
And temperature control, every group of nozzle wiring are respectively connected in each connector by socket according to the different modes of connection, while parallel connection is every
Group nozzle is connect with the silicon controlled module that bottom in intermediate relay and monitor station shell is installed.
Further, monitor station upper panel is equipped with several spin buttons, and is corresponding with the first indicator light, passes through rotation
The closing for turning button is corresponding with the first different indicator lights and lights or close；Monitor station middle panel is equipped with several and patches
Part connects intermediate relay and several current voltmeters by connector to control and detect the heating and temperature-sensitive feelings of nozzle
Condition；Corresponding second indicator light above every current voltmeter, when every nozzle operation, the bounce of Current Voltage list index, together
When the second indicator light light；The spin button of monitor station upper panel controls the energization and power-off, temperature-sensitive and reversed of every nozzle
With normal and flash function.
Further, door lock is installed on the left of monitor station panel, right side is equipped with hinges.
Further, the back side of monitor station shell is equipped with back shroud, and several Industrial fans are equipped on back shroud.
Further, the bottom of monitor station shell is equipped with universal wheel.
Further, monitor station detects six temperature control boxs simultaneously.
Further, spin button is divided into four, and respectively switching function, the power-off of control heater and temp.-sensing wire powers off function
It can test, control reversed heater wrong and the test of temp.-sensing wire wrong negative function and normal power-up and flashing powering-on function.
Further, temperature control box monitor station built-in system is replaced by external hot runner system, is carried out by temperature control box
It is counter to push away, detect the heating uniformity of hot runner system.
Beneficial effect：
1. the present invention has broken traditional temperature control box and temperature control card check system, the heating one of hot-runner nozzle also can detect
Cause property, changes the traditional detection mode and safeguard measure of temperature control box and temperature control card, further improves the quality of product, reduces
Cost of labor, and effective foundation is provided for maintenance；It is easy to maintain, automatic detection is realized, real time temperature can be carried out
Monitoring and various functional stratifications time detection, reduce cost, avoid by other methods or it is artificial caused by fault or spare and accessory parts
Disabler.
2. detecting institute one by one from original each circuit and function by multimeter The present invention reduces artificial detection process
There is powering-on function to fully achieve the change of automatic mode till now, can quick and precisely detect that each function of temperature control box is asked
Topic, and it can be supplied to the reliable maintenance range of maintenance personal, greatly reduce detection time.
Detailed description of the invention
Fig. 1 is temperature control box monitor station shaft side figure of the invention；
Fig. 2 is temperature control box monitor station panel figure of the invention；
Fig. 3 is temperature control box monitor station back shroud figure of the invention；
Fig. 4 is temperature control box monitor station interior view of the invention；
In figure：1- monitor station shell, 2- monitor station panel, 3- back shroud, 4- intermediate relay, 5- nozzle, 51- power supply,
52- temp.-sensing wire, 6- connector, 7- spin button, 8- current voltmeter, 9- socket, 10- silicon controlled module, 11- first are indicated
Lamp, the second indicator light of 12-, 13- Industrial fan, 14- universal wheel, 15- door lock, the 16- time relay, 17- power switch.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
The present embodiment proposes a kind of hot runner system temperature control box monitor station, and as shown in Figs 1-4, monitor station adds for metal plate
Work is mainly made of monitor station shell 1, monitor station panel 2 and back shroud 3.There are four rotations to press for the installation of 2 top of monitor station panel
Button 7, and it is corresponding there are six the first indicator light 11, and the first indicator light 11 passes through the closing of spin button 7, is corresponding with different first
Indicator light 11 is lighted or is closed；12 current voltmeters 8 and 12 the second indicator lights are installed in the middle part of monitor station panel 2
12；2 lower part of monitor station panel is equipped with six 24 core connectors, 6, five 16 core connectors 6 and a 5 core connectors 6；Detection
1 bosom of platform shell is equipped with 12 power and the consistent hot-runner nozzle 5 of big ting model, and every group of nozzle 5 can individually add
Heat and temperature control；Pass through 12 electricity on the intermediate relay 4 and monitor station panel 2 inside 6 connecting detection platform shell 1 of connector
Ampere-voltage meter 8 controls and detects the heating and temperature-sensitive situation of the nozzle 5 inside monitor station shell 1；On every current voltmeter 8
Corresponding second indicator light 12 in side, when every nozzle 5 works, while 8 pointer of current voltmeter is beated, the second indicator light 12
It lights；The spin button 7 on 2 top of monitor station panel come control every nozzle 5 energization and power-off, temperature-sensitive and it is reversed, normal and
The functions such as flash；Door lock 15 is installed, right side there are hinges, can open carry out line adjustment at any time on the left of monitor station panel 2；
1 back side of monitor station shell is equipped with back shroud 3, and back shroud 3 can be separated with monitor station shell 1, and six works are equipped on back shroud 3
Industry fan 13 radiates；There are four universal wheels 14 for the installation of 1 bottom of monitor station shell, it is facilitated to be placed in any position of quality,
And it is convenient and simple.
Middle fixing plate inside monitor station shell 1 is equipped with the power supply 51 and temp.-sensing wire 12 of 12 nozzles 5, in order
Socket 9 is accessed, every group of nozzle 5 can individually be heated and temperature control；Every group of 5 wiring of nozzle is by socket 9 according to different wiring
Mode is respectively connected in each connector 6, at the same the intermediate relay 4 installed on every group of nozzle 5 and top tie plate in parallel and
The silicon controlled module 10 of bottom connects in monitor station shell 1；The each function of needing to detect is controlled by intermediate relay 4,
Under control of the silicon controlled module 10 to guarantee each function time relay 16 that bottom is installed in monitor station shell 1 and not
Pressure resistance and protective effect are played in closing the switch for stopping under caused impact；Every group of 4 power supply of intermediate relay uniformly passes through socket 9
It accesses in power switch 17 afterwards；Bottom is equipped with seven power switches 17 in monitor station shell 1, and first is temperature control box monitor station
Main switching control controls the opening and closing of monitor station power supply, other six are accessed the temperature control box power supply for needing to detect, and the present embodiment is current
Six temperature control boxs can be detected simultaneously.
Above-mentioned temperature control box monitor station accesses bottom in monitor station shell 1 at work, by the temperature control box power supply line for needing to detect
In the power switch 17 in portion, while connecting line being inserted into corresponding connector 6 according to the mode of connection.Temperature control box monitor station panel
2 first 7 function of spin button is switching function, when rotation to horizontal direction indicates powered open state, by successively secondary
Sequence is tested；Second spin button 7 mainly press by the power-off of control heater and the test of temp.-sensing wire power down function, second rotation
When 7 arrow of button is rotated to the left to horizontal direction, heating coil short-circuit test, corresponding first the first indicator light is lighted, detection heating
Whether temperature control box corresponding function is normal after device short circuit, and can be set by the time relay 16 of bottom in testboard shell 1
Determine the testing time, it is fixed as unit of ten minutes to propose；After the completion of functional test, second 7 arrow right of spin button rotate to
When horizontal direction, temp.-sensing wire short-circuit test, corresponding second the first indicator light is lighted, and corresponds to temperature control box after detection temp.-sensing wire open circuit
Whether function is normal, and can also set the testing time by the time relay 16, intends as unit of ten minutes；Functional test is completed
After close the second spin button 7, open third spin button 7；Third spin button 7 mainly control heater wrong it is reversed and
The test of temp.-sensing wire wrong negative function, when 7 arrow of third spin button is rotated to the left to horizontal direction, heating coil wrong is reversely surveyed
Examination, the first indicator light of corresponding third light, when 7 arrow right of third spin button is rotated to horizontal direction, temp.-sensing wire wrong
Negative testing, corresponding 4th the first indicator light light；The last one 7 function of spin button is normal power-up and flashing energization function
Can, when the last one 7 arrow of spin button is rotated to the left to horizontal direction, normal power-up test, corresponding 5th first instruction
Lamp lights；When rotating to the right to horizontal direction, flashing is powered test, and corresponding 6th the first indicator light lights.The present embodiment mesh
Before can 12 temperature controls of one-time detection, when exceed 12 temperature controls when need separate detection；Principle is identical, need to increase by 5 quantity of nozzle and
Increase intermediate relay 4 and various corresponding spare and accessory parts；For 12 points, when detection work starts, temperature control card starts control pair
The nozzle 5 answered reads effective output voltage in the current voltmeter 8 (pointer) on monitor station panel 2, and can detect other
Judge whether the output voltage of corresponding temperature control card is normal while function；In the detection process when spin button 7 starts and closes
During closing, the variation of 8 show value of current voltmeter can refer to the Parameters variation of each of which temperature control card；It is electric in Time constant
Whether the change curve of pressure is consistent；Effectively improve multipoint system temperature control consistency detection；By the electricity for recording every set system
Buckling, can be according to record queries, thus more effective and maintainability detection system is better achieved in subsequent maintenance process
One property；Another function of the monitor station is detectable multiple spot hot runner system, can control multiple nozzles 5 simultaneously while carry out
Heating, the nozzle 5 that will test in platform are changed to nozzle of hot-runner system, are heated by temperature control box, detect hot runner system
Heating uniformity, to more accurately control the plastic emitting consistency of hot runner system and balance is made and correct actual being sentenced
It is disconnected.
The present embodiment makes temperature control box outbound quality obtain effective promotion, and production is improved while reducing cost of labor
Product quality reduces each Function detection time, and reduces maintenance cost, for each function can a machine testing it is complete
At realizing temperature control box and artificial experience examined to detect the transformation of automatic detection, be effectively guaranteed the quality of product, and right
Hot runner system more fully detects level there has also been higher；Each reason causes in more acurrate and active discovery production process
Machine halt trouble phenomenon, effectively improve the quality of product.
Limiting the scope of the invention, those skilled in the art should understand that, in technical solution of the present invention
On the basis of, the various modifications or variations that can be made by those skilled in the art with little creative work still of the invention
Within protection scope.
Claims (8)
1. a kind of hot runner system temperature control box monitor station, it includes monitor station shell (1) and monitor station panel (2), and feature exists
In：It is equipped with intermediate relay (4) in the monitor station shell (1), one end of the intermediate relay (4) has connected load function
The nozzle (5) of energy, the other end are connected with the connector (6) of the various modes of connection, and the intermediate relay (4) is according to actually detected
The a variety of different wiring of function distinguishing, or passed through according to the intermediate relay (4) and to be installed on monitor station panel (2)
Spin button (7) is attached the current voltmeter (8) installed on the monitor station panel (2), passes through the spin button (7)
Control and detect the heating and temperature-sensitive situation of the nozzle (5).
2. hot runner system temperature control box monitor station according to claim 1, it is characterised in that：Several described nozzles (5)
Power supply (51) and temp.-sensing wire (52) access socket (9) in order, nozzle described in every group (5) is individually heated and temperature control, often
Group nozzle (5) wiring is respectively connected in each connector (6) by the socket (9) according to the different modes of connection,
What nozzle (5) described in parallel every group and the intermediate relay (4) and the interior bottom of the monitor station shell (1) were installed simultaneously can
Control silicon module (10) connection.
3. hot runner system temperature control box monitor station according to claim 1 or 2, it is characterised in that：The monitor station panel
(2) top is equipped with several spin buttons (7), and is corresponding with the first indicator light (11), passes through the pass of the spin button (7)
It closes and is corresponding with different first indicator lights (11) and lights or close；Several are equipped in the middle part of the monitor station panel (2)
Connector (6) connects the intermediate relay (4) and several current voltmeters (8) by the connector (6) to control
Make and detect the heating and temperature-sensitive situation of the nozzle (5)；Corresponding one second instruction above every current voltmeter (8)
Lamp (12), when every nozzle (5) works, current voltmeter (8) the pointer bounce, while second indicator light (12)
It lights；The spin button (7) on monitor station panel (2) top controls the energization and power-off, sense of every nozzle (5)
Temperature and reversed and normal and flash function.
4. hot runner system temperature control box monitor station according to claim 1, it is characterised in that：The monitor station panel (2)
Left side door lock (15) are installed, right side is equipped with hinges.
5. hot runner system temperature control box monitor station according to claim 1, it is characterised in that：The monitor station shell (1)
The back side be equipped with back shroud (3), several Industrial fans (13) are installed on the back shroud (3).
6. hot runner system temperature control box monitor station according to claim 1, it is characterised in that：The monitor station shell (1)
Bottom universal wheel (14) are installed.
7. hot runner system temperature control box monitor station according to claim 1, it is characterised in that：The monitor station detects simultaneously
Six temperature control boxs.
8. hot runner system temperature control box monitor station according to claim 3, it is characterised in that：The spin button (7) point
Be four, respectively switching function, the power-off of control heater and the test of temp.-sensing wire power down function, control heater wrong it is reversed and
The test of temp.-sensing wire wrong negative function and normal power-up and flashing powering-on function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810984821.1A CN108859045A (en) | 2018-08-28 | 2018-08-28 | A kind of hot runner system temperature control box monitor station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810984821.1A CN108859045A (en) | 2018-08-28 | 2018-08-28 | A kind of hot runner system temperature control box monitor station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108859045A true CN108859045A (en) | 2018-11-23 |
Family
ID=64322178
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810984821.1A Pending CN108859045A (en) | 2018-08-28 | 2018-08-28 | A kind of hot runner system temperature control box monitor station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108859045A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09150444A (en) * | 1995-11-29 | 1997-06-10 | Hitachi Metals Ltd | Method for controlling temperature of hot runner nozzle |
| JPH1058506A (en) * | 1996-08-22 | 1998-03-03 | Meiki Co Ltd | Method for controlling power supply to nozzle heater and power supply controlling apparatus |
| CN102478626A (en) * | 2010-11-29 | 2012-05-30 | 王小燕 | Electronic temperature controller function testing device and testing method thereof |
| CN104275785A (en) * | 2014-09-23 | 2015-01-14 | 格力电器（武汉）有限公司 | Temperature control device and hot runner mold |
| CN104369321A (en) * | 2014-11-10 | 2015-02-25 | 苏州洛世奇热流道科技有限公司 | Integral hoisting hot runner system |
| CN105172084A (en) * | 2015-07-27 | 2015-12-23 | 苏州好特斯模具有限公司 | Measuring system for detecting temperature control box |
| CN205705170U (en) * | 2016-04-12 | 2016-11-23 | 深圳亿加智能系统有限公司 | A kind of Multi-channel hot runner drives module, controller and control system |
| CN107443697A (en) * | 2017-09-29 | 2017-12-08 | 高滨 | A kind of plastic mould hot runner temperature controller |
| CN206855950U (en) * | 2017-05-03 | 2018-01-09 | 深圳雅素达电子科技有限公司 | Totally-enclosed, high efficiency and heat radiation accurate hot flow path temperature control box |
| CN207352489U (en) * | 2017-11-03 | 2018-05-11 | 中国石油化工股份有限公司 | A kind of Temperature-controlled appliance |
| CN209240437U (en) * | 2018-08-28 | 2019-08-13 | 上海塑尔热流道电气有限公司 | A kind of hot runner system temperature control box monitor station |
-
2018
- 2018-08-28 CN CN201810984821.1A patent/CN108859045A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09150444A (en) * | 1995-11-29 | 1997-06-10 | Hitachi Metals Ltd | Method for controlling temperature of hot runner nozzle |
| JPH1058506A (en) * | 1996-08-22 | 1998-03-03 | Meiki Co Ltd | Method for controlling power supply to nozzle heater and power supply controlling apparatus |
| CN102478626A (en) * | 2010-11-29 | 2012-05-30 | 王小燕 | Electronic temperature controller function testing device and testing method thereof |
| CN104275785A (en) * | 2014-09-23 | 2015-01-14 | 格力电器（武汉）有限公司 | Temperature control device and hot runner mold |
| CN104369321A (en) * | 2014-11-10 | 2015-02-25 | 苏州洛世奇热流道科技有限公司 | Integral hoisting hot runner system |
| CN105172084A (en) * | 2015-07-27 | 2015-12-23 | 苏州好特斯模具有限公司 | Measuring system for detecting temperature control box |
| CN205705170U (en) * | 2016-04-12 | 2016-11-23 | 深圳亿加智能系统有限公司 | A kind of Multi-channel hot runner drives module, controller and control system |
| CN206855950U (en) * | 2017-05-03 | 2018-01-09 | 深圳雅素达电子科技有限公司 | Totally-enclosed, high efficiency and heat radiation accurate hot flow path temperature control box |
| CN107443697A (en) * | 2017-09-29 | 2017-12-08 | 高滨 | A kind of plastic mould hot runner temperature controller |
| CN207352489U (en) * | 2017-11-03 | 2018-05-11 | 中国石油化工股份有限公司 | A kind of Temperature-controlled appliance |
| CN209240437U (en) * | 2018-08-28 | 2019-08-13 | 上海塑尔热流道电气有限公司 | A kind of hot runner system temperature control box monitor station |
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