CN108858688B - Customized cabinet basin mold - Google Patents
Customized cabinet basin mold Download PDFInfo
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- CN108858688B CN108858688B CN201810655205.1A CN201810655205A CN108858688B CN 108858688 B CN108858688 B CN 108858688B CN 201810655205 A CN201810655205 A CN 201810655205A CN 108858688 B CN108858688 B CN 108858688B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
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Abstract
The invention provides a customized counter basin mold, wherein a leather model body is provided with a detachable leather model front wedge block, a leather model rear wedge block, a leather model front slide block, a leather model rear slide block, a leather model front loose piece, a leather model rear loose piece, a side wall front slide block and a side wall rear slide block; the top of the leather model body is provided with a first transverse groove and a second transverse groove for mounting a wedge block and a side wall slide block; notches for fixedly mounting leather model sliding blocks are formed in the two sides of the leather model body; the end of the leather model sliding block is provided with a protruding block, and the side wall sliding block is provided with a pressing groove matched with the protruding block; the detachable small bottom front loose piece and the detachable small bottom rear loose piece are arranged on the small bottom die, the small bottom front loose piece is contacted with the bottom surface of the side wall front sliding block after die assembly, and the small bottom rear loose piece is contacted with the bottom surface of the side wall rear sliding block.
Description
Technical Field
The invention relates to a sanitary ware manufacturing device, in particular to a cabinet basin mold structure.
Background
The traditional cabinet basin vertical casting production mode is as follows: the model of a product of the same type can only be used for pouring a cabinet basin blank with one width size, and the ceramic cabinet basins with different width sizes can be obtained only by manufacturing a new model. Therefore, after a basin model is designed, a producer often artificially determines a limited number of standard sizes to make a corresponding number of counter basin models, and the models only have differences in partial sizes. The products with the sizes are selected by users, and the users can only select the counter basin with the size similar to that of the decoration space in the market.
However, in order to meet the diversified requirements of the size of the customer, the standard size obviously cannot meet the market requirements as the decoration requirements of the user are higher and higher. The size that the product provided is abundant just will make a large amount of models, and a large amount of model storages can occupy a large amount of space places, also can frequent needs change the model during the use, and production, storage, transport, change model flow and operation complicated like this all increase the cost to manual work, material undoubtedly. Providing a product that meets customer size requirements is therefore an unadjustable conflict with increasing production costs.
The traditional counter basin model has high cost in structural production and mold replacement, cannot realize size adjustment, and determines that a manufacturer cannot customize counter basins with the same size as a decoration environment for scattered customers, which is also the reason that the factory does not customize the counter basins.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the model which is reasonable in structure, can be used for manufacturing the basin blank bodies of cabinets with various specifications, is convenient to operate and reduces the labor intensity of workers.
In order to achieve the purpose of the invention, the technical scheme adopted by the invention is as follows:
a customized counter basin mold comprises a core model, a leather model body and a small bottom model, wherein a leather model front wedge block, a leather model rear wedge block, a leather model front sliding block, a leather model rear sliding block, a leather model front loose block, a leather model rear loose block, a side wall front sliding block and a side wall rear sliding block which are detachable are arranged on the leather model body; the top of the leather model body is provided with a first transverse groove for mounting a front leather model wedge block and a front side sliding block, and a second transverse groove for mounting a rear leather model wedge block and a rear side sliding block; notches are formed in two sides of the leather model body, and the size of each notch is matched with the front sliding block or the rear sliding block of the leather model; the end heads of the leather model front sliding block and the leather model rear sliding block are provided with protruding blocks, the side wall front sliding block is provided with a pressing groove matched with the protruding blocks of the leather model front sliding block, and the side wall rear sliding block is provided with a pressing groove matched with the protruding blocks of the leather model rear sliding block; the leather model front sliding block and the leather model rear sliding block are fixedly connected with the leather model body; the small bottom die is provided with a detachable small bottom front loose piece and a detachable small bottom rear loose piece, the small bottom front loose piece is contacted with the bottom surface of the side wall front sliding block after die assembly, and the small bottom rear loose piece is contacted with the bottom surface of the side wall rear sliding block.
Preferably, the leather model body is embedded with a fastening nut at the bottom of the notch, a fastening screw is installed in the fastening nut, and the leather model body is fixedly connected with the leather model rear sliding block and the leather model front sliding block through the fastening screw.
Preferably, the sections of the leather model front sliding block and the leather model rear sliding block are trapezoidal, and the notch is in a dovetail groove shape.
Preferably, scales are arranged on the leather model front sliding block and the leather model rear sliding block, and the sliding size can be seen.
Preferably, the side contact surface of the front wedge block of the leather model and the first transverse groove and the side contact surface of the rear wedge block of the leather model and the second transverse groove are inclined surfaces, the bottom contact surfaces are planes, and magnets are embedded in the bottom contact surfaces. The structure ensures that the wedge block is tightly matched with the leather model body and is convenient for taking out the wedge block.
Preferably, the front loose piece of the small sole is provided with a slope, the rear loose piece of the small sole is provided with a slope, and the contact surfaces of the front loose piece of the small sole and the rear loose piece of the small sole are in inclined plane fit with the front sliding block of the side wall and the rear sliding block of the side wall.
Furthermore, a protruding part is arranged on the side wall front sliding block, and a notch part corresponding to the protruding part is arranged on the leather model front movable block. The same structures of the convex part and the gap part can be arranged on the side wall rear sliding block and the leather model rear loose piece. The shape of the convex part and the shape of the gap part are square or fan-shaped. When the leather model is of a flexible detachable structure, different cabinets and basins can be manufactured by correspondingly changing the shape or the local structure of each sliding block, and the shape of the cabinet and basin which is more matched with the decoration environment can be obtained.
Compared with the prior art, the invention has the beneficial effects that:
the size of the width direction of the grouting cavity of the customized counter basin mold structure can be adjusted, but the width size of the mold in the prior art is fixed and can not be adjusted, so that the requirement of multiple properties of the customized size cannot be met. The die provided by the invention realizes customization requirements through flexible replacement of the movable block, the wedge block and the sliding block, and can even realize width adjustment under the condition that a skin model and a core model do not need to be disassembled and assembled. The model avoids the manual work of replacing the model, saves time, is simple to operate, reduces the labor intensity of workers, and improves the production efficiency.
Drawings
FIG. 1 is an exploded view of the overall structure of the mold of the present invention;
FIG. 2 is a diagram of a skin model of the present invention;
FIG. 3 is an exploded view of the skin model;
FIG. 4 is a schematic view of a notch portion;
FIG. 5 shows a view of a wedge mounting structure;
FIG. 6 is a skin model structure for small-sized counter basin fabrication;
FIG. 7 is a model diagram of a conventional integrated structure;
FIG. 8(a) shows a first block variation;
FIG. 8(b) illustrates the shape of the counter basin obtained by replacing the set blocks of the first deformed combination block structure;
FIG. 9(a) shows a second block deformation configuration;
FIG. 9(b) shows the shape of the counter basin obtained by replacing the blocks of the first deformed combination block structure.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings
As shown in fig. 1 to 4, a customized counter basin mold comprising: the core model 1, the small bottom die 2 and the leather model body 3 further comprise a small bottom model front loose piece 15, a small bottom model rear loose piece 14, a leather model front loose piece 4, a leather model rear loose piece 13, a side wall front slide block 5, a side wall rear slide block 11, a leather model front slide block 6, a leather model rear slide block 12, a leather model front wedge block 7 and a leather model rear wedge block 10. The leather model body 3, the leather model front loose piece 4, the leather model rear loose piece 13, the side wall front slide block 5, the side wall rear slide block 11, the leather model front slide block 6, the leather model rear slide block 12, the leather model front wedge 7 and the leather model rear wedge 10 are all split parts, and the split parts are similar to the existing leather model in shape after being assembled into a whole.
And a first transverse groove 8 for mounting a front leather model wedge block and a front side sliding block and a second transverse groove 9 for mounting a rear leather model wedge block and a rear side sliding block are arranged at the top of the leather model body 3. Notches 16 are formed in two sides of the leather model body 3, and the size of each notch 16 is matched with the leather model front sliding block 6 or the leather model rear sliding block 12. The end heads of the leather model front slide block 6 and the leather model rear slide block 12 are provided with protruding blocks 17, the side upper front slide block 5 is provided with a pressing groove 18 matched with the protruding blocks 17 of the leather model front slide block 6, and the side upper rear slide block 11 is provided with a pressing groove 18 matched with the protruding blocks 17 of the leather model rear slide block 12; the leather model front slide block 6 and the leather model rear slide block 12 are fixedly connected with the leather model body 3. The small bottom model 2 is provided with a detachable small bottom front loose piece 15 and a detachable small bottom rear loose piece 14. After the die structure is assembled, the bottom of the side front sliding block 5 is contacted with the small bottom front loose piece 15, and the bottom of the side rear sliding block 11 is contacted with the small bottom rear loose piece 14.
The distance between the side wall front slide block 5 and the side wall rear slide block 11 is the width of the prefabricated counter basin. The leather model front wedge 7 and the leather model rear wedge 10 are structures for limiting the distance between the side wall front slide block 5 and the side wall rear slide block 11. The cabinets and basins with different widths can be manufactured by replacing the wedge blocks with different widths.
The leather model front slide block 6 and the leather model rear slide block 12 are used for compressing the integral leather model assembling structure. The leather model front sliding block and the leather model rear sliding block are used for fixing and locking the whole leather model when the model works for grouting. Specifically, after the leather model front wedge 7 and the side wall front slide block 5 are installed on the first transverse groove 8, the leather model front slide block 6 is installed in the notch 16, the leather model front slide block 6 can slide in the notch 16, the protruding block 17 of the leather model front slide block 6 extends into the pressing groove 18 of the side wall front slide block, the leather model front slide block 6 is fixed with the leather model body 3, and all the blocks on the rear side are installed in the same way, so that the whole structure assembly is completed. The inside of the assembled leather model side wall sliding block is blocked by a wedge block, the outside of the assembled leather model side wall sliding block is compressed by the leather model sliding block, and the leather model side wall sliding block cannot move left and right and is fixed on the leather model body 3.
The leather model sliding block and the leather model body can be fixed by the following method: the bottom of the notch 16 on the leather model body 3 is embedded with a fastening nut 19, a fastening screw 20 is installed in the fastening nut 19, and the fastening screw 20 respectively fixedly connects the leather model body 3 with the leather model front slide block 6 and the leather model body 3 with the leather model rear slide block 12.
Preferably, the notch 16 is in the shape of a dovetail groove, the leather model front slider 6 and the leather model rear slider 12 are in a trapezoidal structure with the cross section matched with the dovetail groove, and when the leather model front slider 6 or the leather model rear slider 12 is inserted inwards from the outer side of the notch 16, the leather model front slider can only slide forwards and backwards and cannot be pulled out from the notch.
As shown in fig. 5, the side contact surfaces of the front and rear leather model wedges 5 and 10 and the first and second transverse grooves 8 and 9 are inclined surfaces, the bottom contact surface is a plane surface, and the magnet 21 is embedded in the bottom contact surface. This configuration allows for a tighter structural fit and facilitates removal of the mold.
The bottom surface of the side wall front slide block 5 is contacted with the small bottom front loose piece 15 after die assembly, the bottom surface of the side wall rear slide block 11 is contacted with the small bottom rear loose piece 14, the contact surfaces are matched by inclined planes, and the small bottom front loose piece 15 is provided with a slope 15-1; the movable block is provided with a slope 14-1 after the small bottom.
The leather model front loose piece 4, the leather model rear loose piece 13, the leather model front wedge 7, the leather model rear wedge 10, the side upper front slide 5, the side upper rear slide 11, the small sole rear loose piece 14 and the small sole front loose piece 15 can be replaced with matched modules according to different customization requirements. Wherein, the leather model front wedge 7, the side wall front slide block 5, the leather model front loose piece 4 and the small sole front loose piece 15 form a group; the leather model rear wedge block 10, the side wall rear slide block 11, the leather model rear loose piece 12 and the small sole rear loose piece 14 form a group. The invention does not require the two groups of combination blocks to be symmetrical in size, and two groups of blocks with different specifications and sizes can be used on the two sides of the leather model body 3 as long as the combination blocks on one side can be matched.
The same mould of the invention is adopted to manufacture the cases of cabinets with different widths:
example one prefabricated cabinet pot blank with a width of 800 mm:
as shown in figure 3, the leather model front wedge 7 and the leather model rear wedge 10 which are arranged in the leather model body 3 have the width M, the leather model front loose piece 4 and the leather model rear loose piece 13 have the width N, and the slope of the small sole front loose piece 15-1 and the slope of the small sole rear loose piece 14-1 have the length L. Wherein, the wedge block width M, the leather mould loose piece width N and the small bottom loose piece slope length L are a group of matched sizes.
Example two, a cabinet basin blank of the maximum width allowed by the mold is prefabricated:
as shown in figure 1, the width of a leather model front wedge 7 and the width of a leather model rear wedge 10 which are arranged in a leather model body 3 are M + ', the width of a small sole front loose piece and the width of a small sole rear loose piece which are matched and applied with a small sole front loose piece with the slope length of L- ', and the width of a leather model front loose piece 4 and the width of a leather model rear loose piece 13 are N + '. "M +", "N +", and "L-" are a matching set of sizes. In this embodiment, the width "M +" of the wedge is maximized, and the sum of the width of the wedge and the width of the top of the side wall slide block is equal to the width of the transverse groove; the length L < - > of the slope of the small bottom loose piece reaches the minimum and is the same as the size of the bottom surface of the side wall slide block.
Example three, a small width cabinet basin blank is prefabricated:
referring to fig. 6, the width of the wedge block to be replaced in the skin model body 3 is "M-", the skin model loose piece is thinned, and the slope length of the matched and applied small bottom loose piece is "L +". Wherein, the 'M-', 'L +' and the thinned skin model loose piece are matched into a group. When prefabricated cabinet basin design width falls to certain extent in this example, the thickness of skin model loose piece takes place certain influence to the body structure, if the unevenness will appear in the unchangeable thin body appearance of skin model loose piece, can change thinner skin model loose piece this moment, and the specific change of size is decided according to cabinet basin production requirement. Of course, if the uneven counter basin needs to be manufactured, the leather model loose piece can not be thinned, and the manufacturing requirement is determined.
In the above examples, M +, M-; n +, N-; l + and L-represent the variation trend of the corresponding values, and are not considered to refer to a certain size. Namely, the width of the wedge block, the width of the leather model loose piece and the slope length of the small bottom loose piece are correspondingly adjusted according to the width of the prefabricated counter basin.
Example four
The width of a wedge block arranged on one side of the leather model body is M, the width of a leather model loose piece is N, the length of an inclined slope of a small-bottom loose piece is L, the width of a wedge block arranged on the other side of the leather model body is M +, the width of the leather model loose piece is N +, and the length of the slope of the small-bottom loose piece is L-. The basin shape of this example is a counter basin with a narrow basin on one side and a wide basin on the other side.
With reference to fig. 8(a), 8(b), 9(a) and 9(b), the use of the present invention is expanded, and the shape or partial structure of some blocks is changed, so that pots having different shapes can be manufactured. In some decoration environments, barriers of wall corners or vertical pipes can occur, and the prior art is to reduce the whole basin shape to overcome the barriers. The combined leather model structure is convenient for adjusting the shape of the inner cavity of the model, so that the basin shape can adapt to the shapes or structures of the wall corner, the vertical pipe and the like. For example, a convex portion 22 is formed on the side wall front slider, and a notch portion 23 corresponding to the convex portion 22 is formed on the leather model front loose piece. The shape of the convex part 22 and the notch part 23 is square or fan-shaped. The cabinet basin can be provided with a corresponding notch shape. Similarly, the shape of the side wall back sliding block and the leather model back loose piece can be designed. The design of the deformation of the pair of blocks can lead the cabinet basin to adapt to the installation environment and obtain the cabinet basin with larger whole body.
The invention is suitable for the renovation environment, and the reconstruction of the model is embodied on the deformation of the individual blocks, and has low cost and convenient replacement. The deformation of the removable block is not limited to the deformation of only the heel counter slide and the leather model loose piece shown in the drawings, and any block can be correspondingly deformed according to customization requirements.
Fig. 7 is a prior art model structure diagram, and a prior art counter basin mold structure includes: the core model, the leather mould model and the small bottom mould are all model blocks which are integrally constructed. One model of the structure is only used for producing products with one shape and one size, and the models are required to be respectively manufactured according to size values for the products with the same type and different sizes.
When the prior art mould is used:
1. and (5) closing the mold.
2. And (6) grouting.
3. Opening the mold: firstly, the leather model is pulled open along the right direction for a certain distance, at the moment, the blank, the core model and the small bottom model are kept in an undistributed state, then the core model is pulled open along the left direction to separate the blank from the core model, at the moment, the blank and the small bottom model are kept in the undistributed state, and the blank is taken out along the upper direction after the blank is kept stand for a certain time.
4. After the product model needs to be changed on the production line, all the molds need to be changed after the change only relates to the size change, and the operation is repeated.
When the customized counter basin mold is used:
1. and (5) closing the mold.
2. And (6) grouting.
3. Opening the mold: in the first step of die sinking, firstly, the leather model body is pulled along, and simultaneously, the leather model front loose piece, the leather model rear loose piece, the leather model front wedge block, the leather model rear wedge block, the leather model front slide block, the leather model rear slide block, the side wall front slide block and the side wall rear slide block which are integrally installed with the leather model body synchronously move along with the leather model front loose piece, the leather model rear wedge block, the leather model front slide block, the side wall front slide block and the side wall rear slide block, and at; secondly, pulling the core model part open, separating the ceramic blank from the core model part and leaving the ceramic blank on the small bottom model; and thirdly, lifting the ceramic blank out to finish the demoulding of the blank.
4. When the pre-replaced production product on the production line only relates to width change, only another group of matched blocks need to be replaced.
5. When the width of the pre-produced product does not vary much. The integral disassembly of the model is not needed, the wedge block and the small bottom loose piece are only taken out, then the side wall sliding block is adjusted by pulling the leather model loose piece, the wedge block and the small bottom loose piece with proper sizes are reloaded, and finally the leather model loose piece is fixed. The precondition for this operation is that the range of movement of the side wall slider is within the range permitted by the leather model loose piece installed in the leather model body.
6. When the pre-produced product involves the change of the customized shape, the whole model needs to be disassembled and the corresponding blocks with deformation need to be replaced. The deformation of the combination block mainly relates to a side wall front sliding block, a side wall rear sliding block, a leather model front loose piece and a leather model rear loose piece, and the shape of the cabinet basin rear side is made into a shape of being attached to and bypassing a corner or a vertical pipe. The invention is not limited to the deformation of the blocks, and any loose block can be deformed to form a multi-change cabinet basin shape according to the customized appeal.
The invention separates some fixed structures on the original leather model structure into detachable loose pieces, sliding blocks and wedge blocks, and when in use, the components are assembled with the body into a whole for use. The movable blocks, the sliding blocks and the wedge blocks of different specifications are designed to be matched for use, and the requirements of customizing the cabinets and the basins of different sizes are realized by replacing the combinations of different specifications.
The invention can manufacture cabinet basin blanks with various sizes by one model, greatly reduces the preparation amount of the model in production, reduces the occupied space for storing the model and reduces the time for replacing the model in production. The invention solves the contradiction between the diversity requirement and the production cost which meet the customization of customers.
The size and the local shape of the counter basin can be customized according to the decoration space of a user, and the customer can give out the required appearance size and customize the counter basin mold to produce the counter basin meeting the requirement; protecting the mold structure with different appearances in the same process.
The product of the invention is better combined with decoration environment, and the level which can be reached by the customized basin is further improved.
Claims (9)
1. The utility model provides a customization cabinet basin mould, includes core model, skin model body, little end model, characterized by: the leather model body is provided with a detachable leather model front wedge block, a leather model rear wedge block, a leather model front slide block, a leather model rear slide block, a leather model front loose piece, a leather model rear loose piece, a side wall front slide block and a side wall rear slide block; the top of the leather model body is provided with a first transverse groove for mounting a front leather model wedge block and a front side sliding block, and a second transverse groove for mounting a rear leather model wedge block and a rear side sliding block; notches are formed in two sides of the leather model body, and the size of each notch is matched with the front sliding block or the rear sliding block of the leather model; the end heads of the leather model front sliding block and the leather model rear sliding block are provided with protruding blocks, the side wall front sliding block is provided with a pressing groove matched with the protruding blocks of the leather model front sliding block, and the side wall rear sliding block is provided with a pressing groove matched with the protruding blocks of the leather model rear sliding block; the leather model front sliding block and the leather model rear sliding block are fixedly connected with the leather model body; the small bottom die is provided with a detachable small bottom front loose piece and a detachable small bottom rear loose piece, the small bottom front loose piece is contacted with the bottom surface of the side wall front sliding block after die assembly, and the small bottom rear loose piece is contacted with the bottom surface of the side wall rear sliding block.
2. The customized counter basin mold of claim 1, wherein: the leather model body is embedded with a fastening nut at the bottom of the notch, a fastening screw is installed in the fastening nut, and the fastening screw is used for fixedly connecting the leather model body with the leather model rear sliding block and the leather model front sliding block.
3. The customized counter basin mold of claim 2, wherein: the sections of the front sliding block and the rear sliding block of the leather model are trapezoidal, and the notch is in a dovetail groove shape.
4. The customized counter basin mold of claim 1, wherein: scales are arranged on the leather model front sliding block and the leather model rear sliding block.
5. The customized counter basin mold of claim 1, wherein: the side contact surface of the front wedge block of the leather model and the transverse groove I and the side contact surface of the rear wedge block of the leather model and the transverse groove II are inclined planes, the bottom contact surfaces of the front wedge block of the leather model and the transverse groove I are planes, and magnets are embedded in the bottom contact surfaces.
6. The customized counter basin mold of claim 1, wherein: the front loose piece of the small sole is provided with a slope, the rear loose piece of the small sole is provided with a slope, and the contact surfaces of the front loose piece of the small sole and the rear loose piece of the small sole are in inclined plane fit with the front sliding block of the side wall and the rear sliding block of the side wall.
7. The customized counter basin mold of claim 1, wherein: the side wall front sliding block is provided with a convex part, and the leather model front loose piece is provided with a gap part corresponding to the convex part.
8. The customized counter basin mold of claim 7, wherein: the side wall rear sliding block is provided with a convex part, and the leather model rear movable block is provided with a gap part corresponding to the convex part.
9. The customized counter basin mold according to claim 7 or 8, wherein: the shape of the convex part and the shape of the gap part are square or fan-shaped.
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| CN201810655205.1A CN108858688B (en) | 2018-06-23 | 2018-06-23 | Customized cabinet basin mold |
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| CN200981328Y (en) * | 2006-11-29 | 2007-11-28 | 台湾奈普光电科技股份有限公司 | Light guiding plate forming device |
| CN201840389U (en) * | 2010-10-26 | 2011-05-25 | 上海澳金玻璃钢制品有限公司 | Shower tray structure |
| CN104127146B (en) * | 2014-08-02 | 2016-05-11 | 王金燕 | A kind of preparation method of baby bath |
| CN105479587B (en) * | 2015-12-31 | 2017-10-13 | 唐山中陶卫浴制造有限公司 | Toilet seat mould structure |
| JP6916998B2 (en) * | 2016-10-19 | 2021-08-11 | 住友大阪セメント株式会社 | Manufacturing method of inner formwork mold and inner formwork |
| CN206393796U (en) * | 2016-12-01 | 2017-08-11 | 湖北润格卫浴股份有限公司 | A kind of cabinet basin mould |
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