CN108857942A - 一种超薄树脂切割砂轮配方 - Google Patents

一种超薄树脂切割砂轮配方 Download PDF

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Publication number
CN108857942A
CN108857942A CN201810535210.9A CN201810535210A CN108857942A CN 108857942 A CN108857942 A CN 108857942A CN 201810535210 A CN201810535210 A CN 201810535210A CN 108857942 A CN108857942 A CN 108857942A
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Prior art keywords
parts
abrasive
ultra
resin
cutting wheel
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CN201810535210.9A
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方元文
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Anhui Bless Technology Co Ltd
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Anhui Bless Technology Co Ltd
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Priority to CN201810535210.9A priority Critical patent/CN108857942A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/12—Cut-off wheels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28—Resins or natural or synthetic macromolecular compounds
    • B24D3/285—Reaction products obtained from aldehydes or ketones
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
    • B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
    • B24D3/344—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent the bonding agent being organic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
    • B24D3/346—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties utilised during polishing, or grinding operation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

本发明涉及磨具技术领域，具体是公开了一种超薄树脂切割砂轮配方，由下列重量份的原料制成：立德粉2‑6份，萤石粉0.5‑4份，冰晶石5‑10份，炭黑4‑8份，铁红0.5‑4份，钛青绿30‑50份，钛白粉10‑20份，白刚玉磨料10‑20份，棕刚玉磨料30‑50份，液态酚醛树脂15‑30份，粉状酚醛树脂5‑10份，碳化硅8‑20份，重晶石为4‑8份本发明克服了现有技术的不足，利用利用立德粉，萤石粉，冰晶石，炭黑，铁红，钛青绿，钛白粉，白刚玉磨料，棕刚玉磨料，液态酚醛树脂，粉状酚醛树脂，碳化硅，重晶石制成的超薄树脂切割砂轮，通过配置合适重量比的棕刚玉白刚玉和碳化硅，提高了砂轮强度，同时与单一磨料的棕刚玉砂轮相比，具有切削效率高、自锐性好、不易堵塞等优点。

Description

一种超薄树脂切割砂轮配方
技术领域
本发明涉及磨具技术领域，具体属于一种超薄树脂切割砂轮配方。
背景技术
树脂切割砂轮是以树脂为粘接剂、将松散的磨料粘接起来、固结成一定形状的薄片砂轮，它主要应用于圆钢、扁钢、钢管、槽钢等金属型材的切割加工。价格是影响数值切割砂轮市场占有率的一个重要关键，因此价格较低的棕刚玉磨料成为制造数值切割砂轮的首选。但是受到棕刚玉本身性能的限制，单纯的棕刚玉磨料已经不能满足现在的加工技术的要求。如何提高以棕刚玉中为主磨料的切割砂轮的切割性能以及降低生产成本成为现在砂轮生产的一个重要难题。
发明内容
本发明的目的是提供了一种超薄树脂切割砂轮配方，克服了现有技术的不足，利用立德粉，萤石粉，冰晶石，炭黑，铁红，钛青绿，钛白粉，白刚玉磨料，棕刚玉磨料，液态酚醛树脂，粉状酚醛树脂，碳化硅，重晶石制成的超薄树脂切割砂轮，通过配置合适重量比的棕刚玉白刚玉和碳化硅，提高了砂轮强度，同时与单一磨料的棕刚玉砂轮相比，具有切削效率高、自锐性好、不易堵塞等优点。
为解决上述问题，本发明所采取的技术方案如下：
一种超薄树脂切割砂轮配方，由下列重量份的原料制成：立德粉2-6份，萤石粉0.5-4份，冰晶石5-10份，炭黑4-8份，铁红0.5- 4份，钛青绿30-50份，钛白粉10-20 份，白刚玉磨料10-20份，棕刚玉磨料30-50份，液态酚醛树脂15-30份，粉状酚醛树脂5-10份，碳化硅8-20份，重晶石为4-8份。
进一步，由下列重量份的原料制成：立德粉4份，萤石粉3份，冰晶石8份，炭黑7份，铁红2份，钛青绿35份，钛白粉16 份，白刚玉磨料15份，棕刚玉磨料40份，液态酚醛树脂24份，粉状酚醛树脂8份，碳化硅12份，重晶石为5份。
进一步，所述白刚玉磨料和棕刚玉磨料的粒度为F160-F240。
本发明与现有技术相比较，本发明的实施效果如下：
本发明所述一种超薄树脂切割砂轮配方，利用立德粉，萤石粉，冰晶石，炭黑，铁红，钛青绿，钛白粉，白刚玉磨料，棕刚玉磨料，液态酚醛树脂，粉状酚醛树脂，碳化硅，重晶石制成的超薄树脂切割砂轮，通过配置合适重量比的棕刚玉白刚玉和碳化硅，提高了砂轮强度，同时与单一磨料的棕刚玉砂轮相比，具有切削效率高、自锐性好、不易堵塞等优点。
具体实施方式
下面结合实施例对本发明作进一步的描述，但本发明不仅限于这些实例，在为脱离本发明宗旨的前提下，所为任何改进均落在本发明的保护范围之内。
实施例1
本发明所述的一种超薄树脂切割砂轮配方，由下列重量份的原料制成：立德粉2-6份，萤石粉0.5-4份，冰晶石5-10份，炭黑4-8份，铁红0.5- 4份，钛青绿30-50份，钛白粉10-20份，白刚玉磨料10-20份，棕刚玉磨料30-50份，液态酚醛树脂15-30份，粉状酚醛树脂5-10份，碳化硅8-20份，重晶石为4-8份。
进一步，所述白刚玉磨料和棕刚玉磨料的粒度为F160-F240。
实施例2
本发明所述的一种超薄树脂切割砂轮配方，由下列重量份的原料制成：立德粉4份，萤石粉3份，冰晶石8份，炭黑7份，铁红2份，钛青绿35份，钛白粉16 份，白刚玉磨料15份，棕刚玉磨料40份，液态酚醛树脂24份，粉状酚醛树脂8份，碳化硅12份，重晶石为5份。
进一步，所述白刚玉磨料和棕刚玉磨料的粒度为F160-F240。
以上内容仅仅是对本发明构思所作的举例和说明，所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，只要不偏离发明的构思或者超越本权利要求书所定义的范围，均应属于本发明的保护范围。

Claims (3)

1.一种超薄树脂切割砂轮配方，其特征在于：由下列重量份的原料制成：立德粉2-6份，萤石粉0.5-4份，冰晶石5-10份，炭黑4-8份，铁红0.5- 4份，钛青绿30-50份，钛白粉10-20份，白刚玉磨料10-20份，棕刚玉磨料30-50份，液态酚醛树脂15-30份，粉状酚醛树脂5-10份，碳化硅8-20份，重晶石为4-8份。
2.根据权利要求1所述的一种超薄树脂切割砂轮配方，其特征在于：由下列重量份的原料制成：立德粉4份，萤石粉3份，冰晶石8份，炭黑7份，铁红2份，钛青绿35份，钛白粉16 份，白刚玉磨料15份，棕刚玉磨料40份，液态酚醛树脂24份，粉状酚醛树脂8份，碳化硅12份，重晶石为5份。
3.根据权利要求1或2任一项所述的一种超薄树脂切割砂轮配方，其特征在于：所述白刚玉磨料和棕刚玉磨料的粒度为F160-F240。
CN201810535210.9A 2018-05-30 2018-05-30 一种超薄树脂切割砂轮配方 Pending CN108857942A (zh)

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CN110977793A (zh) * 2019-12-20 2020-04-10 郑州九天工贸有限公司 一种树脂砂轮及其制备方法

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Publication number Priority date Publication date Assignee Title
CN110977793A (zh) * 2019-12-20 2020-04-10 郑州九天工贸有限公司 一种树脂砂轮及其制备方法
CN110977793B (zh) * 2019-12-20 2021-07-02 郑州九天工贸有限公司 一种树脂砂轮及其制备方法

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Application publication date: 20181123