A kind of working method of the precise machining device of automobile brake disc
Technical field
The present invention relates to automotive brake field, the working method of the precise machining device of specifically a kind of automobile brake disc.
Background technique
Brake disc is the fricting couple piece of disk brake, in addition to should have as strength and stiffness required for component, also
Should there are as high and stable as possible coefficient of friction and abrasion resistance, heat resistance appropriate, thermal diffusivity and thermal capacity etc., brake disc
After moulding, it needs to finish its upper and lower surfaces to reduce the coarse of brake disc upper and lower surfaces
Degree.If the surface roughness of brake disc is larger, the loss of friction block can be increased in braking process, and friction can be reduced
Contact area between block and brake disc surface, so as to cause stopping power reduction.
But existing brake disc is in process, due to needing to fix brake disc using clamping device, causes every
It is secondary a face of brake disc to be processed, but during single-sided process, due to that can rub between cutter and brake disc
It wipes and generates vibration, lead to that chatter mark can be generated in brake disc, the generation of chatter mark will affect the quality of brake disc, it is therefore desirable to Yi Zhongneng
Enough devices that the two sides of brake disc is processed simultaneously.
Summary of the invention
The purpose of the present invention is to provide a kind of precise machining devices of automobile brake disc, to solve to mention in above-mentioned background technique
Out the problem of.
The technical scheme is that:Including workbench, rotating mechanism, positioning mechanism, organisation of working, testing agency and fortune
Transfer mechanism, the rotating mechanism are installed on the workbench, and the positioning mechanism is fixedly mounted on the upper end of workbench and localization machine
Structure is fixedly connected with rotating mechanism, the testing agency and organisation of working be installed in the upper end of workbench and testing agency and plus
Work mechanism is located at the two sides of positioning mechanism, and the transport establishment is located at the top of workbench, and the positioning mechanism includes fixed
Hyte part and driving assembly, the positioning component and driving assembly are installed on rotating mechanism and are connected with each other between the two,
The organisation of working includes processing assembly and moving assembly, and the moving assembly is located at the upper end of workbench, processing assembly installation
On moving assembly.
In a preferred embodiment of the present invention, the rotating mechanism include rotary electric machine, rotating block, rotation axis, driving wheel,
Driven wheel and drive shaft, the lower end of the workbench are equipped with the supporting plate being firmly connected with it, and the rotary electric machine is vertically arranged
On supporting plate and the output end of rotary electric machine is arranged vertically upwards, and the upper end of the drive shaft and workbench are rotatablely connected, and is driven
The lower end of moving axis is fixedly connected with the output end of rotary electric machine, and the driving wheel is arranged on the driving shaft, and the rotation axis is in perpendicular
The side of rotary electric machine is directly set, the lower end of rotation axis and supporting plate are rotatablely connected, the upper end of rotation axis through workbench with
Rotating block is fixedly connected, and the driven wheel is arranged on the rotating shaft and is sequentially connected between driving wheel and driven wheel by belt.
In a preferred embodiment of the present invention, the positioning component includes positioning column and four locating rods, the positioning column
It is in the upper end for being vertically arranged in rotating block in hollow structure and positioning column, four locating rods are circumferentially distributed in positioning column
Upper end is often equipped with positioning strip between two adjacent locating rods, and the lower end of each positioning strip is equipped with locating shaft, each positioning
Item passes through locating shaft and the locating rod of its two sides is rotatablely connected, and the side of each positioning strip is equipped with one end company hinged with it
The middle part of narrow bars, four locating rods is equipped with locating piece, and the other end of each connection strap is hinged with locating piece.
In a preferred embodiment of the present invention, the driving component includes driving motor and threaded rod, the rotating block
Inside is equipped with accommodating chamber, the driving motor in being vertically arranged in accommodating chamber, the lower end of the threaded rod through rotating block with
The output end of driving motor is fixedly connected, and the upper end of threaded rod passes through positioning column and upwardly extends, and is set in the middle part of the locating piece
There is threaded hole, the threaded hole is threadedly engaged with threaded rod.
In a preferred embodiment of the present invention, the moving assembly includes sliding rail, sliding shoe and mobile electric push rod, described
Sliding rail is in the one end for the upper end and sliding rail for being horizontally set on workbench towards the axis of rotation axis, and the sliding shoe is mounted on sliding rail
Upper and sliding block is slidably matched with sliding rail, and the mobile electric push rod is mounted on one end of sliding rail and the output end of mobile electric push rod
It is fixedly connected with sliding shoe.
In a preferred embodiment of the present invention, the processing assembly includes installing frame, processing motor, two movable blocks and two
The cross section of a processing head, the installing frame is U-shaped and installing frame is located at the upper end of sliding shoe, is equipped with guide rod in the installing frame
And screw rod, two movable blocks are respectively sleeved at the top and bottom of screw rod, the guide rod sequentially passes through two movable blocks, described to add
Work motor is mounted on the upper end of installing frame and the output end of processing motor is fixedly connected with the upper end of screw rod, two processing heads difference
It is mounted on the front end of two movable blocks, the top and bottom of the screw rod are respectively equipped with the first screw thread and the second screw thread, and described
The hand of spiral of one screw thread and the second screw thread is on the contrary, two movable blocks cooperate with the first screw thread and the second screw thread respectively.
In a preferred embodiment of the present invention, the testing agency includes slideway, mounting blocks, connecting plate, detects electronic push away
Bar and the first detection components, the slideway be in be horizontally set on workbench upper end and slideway one end towards rotation axis axis
Line, one end and the slideway of the mounting blocks are slidably matched, and detection electric pushrod is mounted on one end of slideway and detection electric pushrod
Output end be fixedly connected with mounting blocks, one end and the mounting blocks of the connecting plate are fixed by screws, it is described first inspection
The other end that component is mounted on connecting plate is surveyed, first detection components include detection cylinder, loop bar and inserted link, the detection gas
Cylinder is mounted on connecting plate and the output end of detection cylinder is arranged straight down, the upper end of the loop bar and the output of detection cylinder
End is fixedly connected, and the upper end of inserted link is plugged on the lower end of loop bar, and the lower end of the inserted link is equipped with detection ball, is arranged with bullet on inserted link
Spring, the workbench are equipped with the second detection components, and the second detection components are identical as the structure of the first detection components, the second detection
Component is located at the side of positioning mechanism.
In a preferred embodiment of the present invention, the transport establishment includes screw rod slide unit, transport cylinder, mounting rack and two
Pneumatic suction cup, the screw rod slide unit are in the top for being horizontally set on workbench, the fixed company of the sliding block of transport cylinder and screw rod slide unit
It connects and the output end for transporting cylinder is arranged straight down, mounting rack is mounted on the output end of transport cylinder, described two pneumatic
Sucker is separately mounted to the both ends of mounting rack.
In a preferred embodiment of the present invention, the two sides of the workbench are respectively equipped with feeding conveyer belt and blanking conveying
Band, the feeding conveyer belt and feeding conveyor are respectively positioned on the lower section of screw rod slide unit.
The present invention provides a kind of precise machining device of automobile brake disc by improving herein, compared with prior art, has
Following improvement and advantage:After positioning mechanism in the present invention positions brake disc, the work of organisation of working is not influenced, it can
Upper surface and lower end surface simultaneous processing by two processing heads to brake disc, two processing head simultaneous processings can be improved processing
The stability of brake disc in the process avoids the surface of brake disc from generating chatter mark, to reduce the roughness of brake disc surface, improves
The quality of production and speed of production of brake disc.
Detailed description of the invention
The present invention is further explained with reference to the accompanying drawings and examples:
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is the enlarged drawing in Fig. 1 at A;
Fig. 3 is sectional perspective structural schematic diagram one of the invention;
Fig. 4 is the enlarged drawing in Fig. 3 at B;
Fig. 5 is the schematic perspective view of processing assembly in the present invention;
Fig. 6 is sectional perspective structural schematic diagram two of the invention;
Fig. 7 is partial top view of the invention;
Fig. 8 is cross-sectional view of the Fig. 7 along line B-B;
Fig. 9 is the schematic perspective view in the present invention under positioning mechanism working condition;
Description of symbols:Workbench 1, rotating mechanism 2, rotary electric machine 2a, rotating block 2b, rotation axis 2c, driving wheel 2d are driven
2e, drive shaft 2f, supporting plate 2g are taken turns, positioning mechanism 3, positioning component 3a, positioning column 3a1, locating rod 3a2, positioning strip 3a3 connect
Narrow bars 3a4, locating piece 3a5, driving assembly 3b, driving motor 3b1, threaded rod 3b2, accommodating chamber 3b3, organisation of working 4, processing group
Part 4a, installing frame 4a1 process motor 4a2, movable block 4a3, processing head 4a4, guide rod 4a5, screw rod 4a6, the first screw thread 4a7, the
Two screw thread 4a8, moving assembly 4b, sliding rail 4b1, sliding shoe 4b2, mobile electric push rod 4b3, testing agency 5, slideway 5a, installation
Block 5b, connecting plate 5c detect electric pushrod 5d, the first detection components 5e, detect cylinder 5e1, loop bar 5e2, inserted link 5e3, detection
Ball 5e4, spring 5e5, transport establishment 6, screw rod slide unit 6a transport cylinder 6b, mounting rack 6c, Pneumatic suction cup 6d, the second detection group
Part 7, feeding conveyer belt 8, feeding conveyor 9.
Specific embodiment
Below in conjunction with attached drawing 1 to Fig. 9, the present invention is described in detail, technical solution in the embodiment of the present invention into
Row clearly and completely describes, it is clear that described embodiments are only a part of the embodiments of the present invention, rather than whole realities
Apply example.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
Every other embodiment, shall fall within the protection scope of the present invention.
The present invention provides a kind of precise machining device of automobile brake disc by improving herein, as shown in figs. 1-9, including work
Make platform 1, rotating mechanism 2, positioning mechanism 3, organisation of working 4, testing agency 5 and transport establishment 6, the rotating mechanism 2 is mounted on
On workbench 1, the positioning mechanism 3 is fixedly mounted on the upper end of workbench 1 and positioning mechanism 3 is fixedly connected with rotating mechanism 2,
The testing agency 5 and organisation of working 4 are installed in the upper end of workbench 1 and testing agency 5 and organisation of working 4 are located at and determine
The two sides of position mechanism 3, the transport establishment 6 are located at the top of workbench 1, and the positioning mechanism 3 includes positioning component 3a and drive
Dynamic component 3b, the positioning component 3a and driving assembly 3b are installed on rotating mechanism 2 and are connected with each other between the two, described
Organisation of working 4 includes that processing assembly 4a and moving assembly 4b, the moving assembly 4b are located at the upper end of workbench 1, processing assembly
4a is mounted on moving assembly 4b;Brake disc is transported to positioning mechanism 3 by transport establishment 6, driving assembly 3b work belt
Brake disc is fixed in dynamic positioning component 3a work, is worked by rotating mechanism 2 drive brake disc rotation later, while moving assembly 4b
Processing assembly 4a is moved on brake disc side, brake disc is processed, brake disc surface is detected by testing agency 5 later
Roughness, continue to process if unqualified, if qualification Ze You transport establishment 6 is by brake disc blanking.
The rotating mechanism 2 includes rotary electric machine 2a, rotating block 2b, rotation axis 2c, driving wheel 2d, driven wheel 2e and driving
Axis 2f, the lower end of the workbench 1 are equipped with the supporting plate 2g, the rotary electric machine 2a being firmly connected with it and are vertically arranged in support
On plate 2g and the output end of rotary electric machine 2a is arranged vertically upwards, and the upper end of the drive shaft 2f and workbench 1 are rotatablely connected, and is driven
The lower end of moving axis 2f is fixedly connected with the output end of rotary electric machine 2a, and the driving wheel 2d is set on drive shaft 2f, and described turn
Moving axis 2c is in the side for being vertically arranged in rotary electric machine 2a, and the lower end of rotation axis 2c and supporting plate 2g are rotatablely connected, rotation axis 2c
Upper end be fixedly connected with rotating block 2b through workbench 1, the driven wheel 2e be set on rotation axis 2c and driving wheel 2d and
It is sequentially connected between driven wheel 2e by belt;It is rotated by rotary electric machine 2a work belt driving wheel 2d, driving wheel 2d passes through skin
Band drives driven wheel 2e rotation, and driven wheel 2e drives rotation axis 2c rotation, and rotation axis 2c drives the rotating block of the upper end when rotating
2b is rotated together.
The positioning component 3a includes positioning column 3a1 and four locating rod 3a2, the positioning column 3a1 in hollow structure and
Positioning column 3a1 is in the upper end for being vertically arranged in rotating block 2b, and four locating rod 3a2 are circumferentially distributed in positioning column 3a1's
Upper end is often equipped with positioning strip 3a3 between two adjacent locating rod 3a2, and the lower end of each positioning strip 3a3 is equipped with positioning
Axis, each positioning strip 3a3 passes through locating shaft and the locating rod 3a2 of its two sides is rotatablely connected, and the side of each positioning strip 3a3 is equal
Middle part equipped with one end the connection strap 3a4, four locating rod 3a2 hinged with it is equipped with locating piece 3a5, each connection strap 3a4's
The other end is hinged with locating piece 3a5;Four locating rod 3a2 can limit the position of positioning strip 3a3, and locating piece 3a5 is perpendicular
When histogram moves up, the moving direction of locating piece 3a5 can be limited by four locating rod 3a2, locating piece 3a5 is avoided to move
It is rotated when dynamic, when locating piece 3a5 is moved down, is pushed by four positioning strip 3a3 and brake disc is pressed in rotating block 2b
On make brake disc with locating piece 3a5 rotate.
The driving component 3b includes that the inside of driving motor 3b1 and threaded rod 3b2, the rotating block 2b are equipped with accommodating chamber
3b3, the driving motor 3b1 in being vertically arranged in accommodating chamber 3b3, the lower end of the threaded rod 3b2 through rotating block 2b with
The output end of driving motor 3b1 is fixedly connected, and the upper end of threaded rod 3b2 passes through positioning column 3a1 and upwardly extends, the locating piece
The middle part of 3a5 is equipped with threaded hole, and the threaded hole is threadedly engaged with threaded rod 3b2;It is worked by driving motor 3b1 and drives screw thread
Bar 3b2 rotation, by being threadedly engaged for threaded hole and threaded rod 3b2, so that when threaded rod 3b2 rotation, locating piece 3a5 can be along
The length direction of threaded rod 3b2 is mobile.
The moving assembly 4b includes sliding rail 4b1, sliding shoe 4b2 and mobile electric push rod 4b3, the sliding rail 4b1 are in water
Towards the axis of rotation axis 2c, the sliding shoe 4b2 is mounted on cunning for the flat upper end that workbench 1 is arranged in and one end of sliding rail 4b1
On rail 4b1 and sliding block is slidably matched with sliding rail 4b1, and the mobile electric push rod 4b3 is mounted on one end of sliding rail 4b1 and mobile electricity
The output end of dynamic push rod 4b3 is fixedly connected with sliding shoe 4b2;Being worked by mobile electric push rod 4b3 drives movable block 4a3 along cunning
Rail 4b1 is mobile, to drive the processing assembly 4a for being mounted on the upper end sliding shoe 4b2 mobile, mobile electric push rod 4b3 can be accurate
Control the distance of sliding shoe 4b2 sliding.
The processing assembly 4a includes installing frame 4a1, processes motor 4a2, two movable block 4a3 and two processing head 4a4,
The cross section of the installing frame 4a1 is U-shaped and installing frame 4a1 is located at the upper end of sliding shoe 4b2, is equipped in the installing frame 4a1
Guide rod 4a5 and screw rod 4a6, two movable block 4a3 are respectively sleeved at the top and bottom of screw rod 4a6, and the guide rod 4a5 is successively passed through
Two movable blocks 4a3, the processing motor 4a2 are worn to be mounted on the upper end of installing frame 4a1 and process the output end and spiral shell of motor 4a2
The upper end of bar 4a6 is fixedly connected, and two processing head 4a4 are separately mounted to the front end of two movable block 4a3, the screw rod 4a6's
Top and bottom are respectively equipped with the first screw thread 4a7 and the second screw thread 4a8, the spiral of the first screw thread 4a7 and the second screw thread 4a8
Contrary, two movable block 4a3 are threadedly engaged with the first screw thread 4a7 and the second screw thread 4a8 respectively;When processing motor 4a2 work
As when will drive screw rod 4a6 rotation, screw rod 4a6 rotate so that two movable block 4a3 being threadedly engaged with it along screw rod 4a6 length
It is mobile to spend direction, since the hand of spiral of the first screw thread 4a7 and the second screw thread 4a8 on screw rod 4a6 are on the contrary, make screw rod 4a6
When rotation, two movable block 4a3 can be moved toward one another can be mutually to drive two processing head 4a4 to move towards or mutually from movement.
The testing agency 5 includes slideway 5a, mounting blocks 5b, connecting plate 5c, detection electric pushrod 5d and the first detection group
Part 5e, the slideway 5a are in the one end for the upper end and slideway 5a for being horizontally set on workbench 1 towards the axis of rotation axis 2c, described
One end of mounting blocks 5b is slidably matched with slideway 5a, and detection electric pushrod 5d is mounted on one end of slideway 5a and detection electric pushrod
The output end of 5d is fixedly connected with mounting blocks 5b, and one end and the mounting blocks 5b of the connecting plate 5c is fixed by screws, institute
The other end that the first detection components 5e is mounted on connecting plate 5c is stated, the first detection components 5e includes detection cylinder 5e1, loop bar
5e2 and inserted link 5e3, the detection cylinder 5e1 is mounted on connecting plate 5c and the output end of detection cylinder 5e1 is set straight down
It sets, the upper end of the loop bar 5e2 is fixedly connected with the output end of detection cylinder 5e1, and the upper end of inserted link 5e3 is plugged on loop bar 5e2
Lower end, the lower end of the inserted link 5e3 is equipped on detection ball 5e4, inserted link 5e3 and is arranged with spring 5e5, sets on the workbench 1
There are the second detection components 7, the second detection components 7 are identical as the structure of the first detection components 5e, and the second detection components 7 are located at positioning
The side of mechanism 3;Mounting blocks 5b can be pushed to move along slideway 5a by detection electric pushrod 5d work, pass through detection gas later
Cylinder 5e1 Work Promote to detect ball 5e4 conflict on the disc brake rotor, later disc rotation, thus to the upper surface of brake disc
Roughness is detected, and is equipped with high precision electro sensor in the loop bar 5e2, for incuding during disc rotation,
Variation of the inserted link 5e3 to loop bar 5e2 contract numerical value carries out control and data processing by dsp chip and carries out to delta data
Processing, to obtain testing result, is detected by lower surface of second monitoring assembly to brake disc.
The transport establishment 6 includes screw rod slide unit 6a, transport cylinder 6b, mounting rack 6c and two Pneumatic suction cup 6d, described
Screw rod slide unit 6a is in the top for being horizontally set on workbench 1, and transport cylinder 6b is fixedly connected and transports with the sliding block of screw rod slide unit 6a
The output end of gas transmission cylinder 6b is arranged straight down, and mounting rack 6c is mounted on the output end of transport cylinder 6b, described two pneumatic
Sucker 6d is separately mounted to the both ends of mounting rack 6c;Drive transport cylinder 6b mobile by screw rod slide unit 6a, screw rod slide unit 6a is moved
Dynamic longitude is higher, is suitable for accurate movement and places brake disc, the upper surface of brake disc is adsorbed by Pneumatic suction cup 6d, thus right
It is moved.
The two sides of the workbench 1 are respectively equipped with feeding conveyer belt 8 and feeding conveyor 9, and the feeding conveyer belt 8 is under
Material conveyer belt 9 is respectively positioned on the lower section of screw rod slide unit 6a;Brake disc to be processed is moved to workbench 1 by feeding conveyer belt 8
Brake disc is moved on positioning mechanism 3 by transport establishment 6 and is processed by disk, after processing is completed, is moved by transport establishment 6
It moves to carrying out blanking in feeding conveyor 9.
The working principle of the invention:With transport cylinder 6b work so that Pneumatic suction cup 6d rises after adsorbing a brake disc,
The brake disc is moved on positioning mechanism 3 by screw rod slide unit 6a work, brake disc is placed on positioning mechanism 3, then pass through drive
Dynamic motor 3b1 work drives threaded rod 3b2 rotation, so that locating piece 3a5 is moved down, locating piece 3a5 pushes connection strap 3a4,
Connection strap 3a4 pushes positioning strip 3a3 to open, and brake disc is pressed on rotating block 2b by positioning strip 3a3, passes through rotary electric machine 2a
Work rotates rotating block 2b with rotary electric machine 2a, rotating block 2b
Disc rotation is driven, while moving assembly 4b works, processing assembly 4a is moved to the side of brake disc by mobile electric push rod 4b3
Side, processing motor 4a2 work are that two movable block 4a3 drive processing head 4a4 to move towards two surfaces up and down to brake disc
Processed, later by the first detection components 5e and the second monitoring assembly work at the same time to the upper and lower surfaces of brake disc into
Row detection, if detection is unqualified, processes again, if qualified, is moved in feeding conveyor 9 by transport assembly, complete
At blanking work.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.