CN108854633A - Booster-pump type super-voltage micro jet homogenizer - Google Patents
Booster-pump type super-voltage micro jet homogenizer Download PDFInfo
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- CN108854633A CN108854633A CN201810721236.2A CN201810721236A CN108854633A CN 108854633 A CN108854633 A CN 108854633A CN 201810721236 A CN201810721236 A CN 201810721236A CN 108854633 A CN108854633 A CN 108854633A
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- Prior art keywords
- valve
- booster
- high pressure
- needle
- homogeneous
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/20—Jet mixers, i.e. mixers using high-speed fluid streams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/41—Emulsifying
Abstract
The invention discloses a kind of booster-pump type super-voltage micro jet homogenizers comprising supercharging device, feed cup, homogeneous device and triple valve；Supercharging device, feed cup and homogeneous device pass through pipeline respectively and connect triple valve；The first check valve is equipped between feed cup and triple valve；Second one-way valve is equipped between triple valve and homogeneous device；Homogeneous device includes micropore injection homogenizing valve and needle, and the input terminal of micropore injection homogenizing valve connects second one-way valve by pipeline；Micropore, which sprays to be equipped in the middle part of cavity and the cavity inside homogenizing valve, is equipped with a valve seat；Valve seat is equipped with via hole；Needle protrudes into micropore injection homogenizing valve, its syringe needle face via hole is backwards to micropore injection homogenizing valve input terminal side.The present invention, which can be realized, to be emulsified the fast homogeneous of product, homogenizing effect is substantially improved, and takes into account different product to the process requirements of emulsifying.
Description
Technical field
The invention belongs to liquid material homogenizer technical field, relate in particular to that a kind of booster-pump type super-pressure is micro- to be penetrated
Flow homogenizer.
Background technique
Homogenizer is a kind of process equipment applied in food, dairy products, beverage industry.Specifically, homogenizer is one
Kind for viscosity lower than 0.2Pa.s, temperature lower than 99 DEG C liquid liquid material carry out homogeneous emulsification equipment.It is logical to general
The slurry of liquid material is sequentially squeezed, impacted and is expanded three steps, to realize the refinement and uniformly mixing of liquid material.
Specifically, existing homogenizer is mainly moved reciprocatingly by belt band piston：Liquid form product enters in pressure cavity,
Reciprocal shearing, friction, extruding, collision between the gap of valve member, to complete the refinement and uniformly mixing of liquid material.Finally
The liquid material feed liquid for completing homogeneous is discharged from pressure cavity.This structure the problem is that：Belt power has certain function
Rate consume, not can produce hyperpressure in cavity, can only operating on low voltage realize that emulsifying homogeneous, its working efficiency are lower, product is equal
The factors such as matter effect difference；The granularity for generating product simultaneously is larger, is unable to satisfy the homogeneous quality requirement of certain liquid；It can not adjust
The output pressure of homogenizer cannot achieve with a equipment and take into account satisfaction to different product process requirements.Therefore, how to be directed to
The above deficiencies in the existing technologies are developed a kind of novel booster-pump type super-voltage micro jet homogenizer, be can be realized
The homogenizing effect of liquid advanced optimizes, takes into account the process requirements to product homogenisation emulsification not of the same race, improves working efficiency, substantially
Production cost is saved, is the important technology direction that this field staff needs to study.
Summary of the invention
The object of the present invention is to provide a kind of booster-pump type super-voltage micro jet homogenizers, can be realized to the quick of product
Homogenizing effect is substantially improved in emulsifying, and takes into account different product to the process requirements of emulsifying.
The technical scheme adopted is as follows：
A kind of booster-pump type super-voltage micro jet homogenizer comprising supercharging device, feed cup, homogeneous device and threeway
Valve；The supercharging device, feed cup and homogeneous device pass through pipeline respectively and connect triple valve；Between the feed cup and triple valve
Equipped with the first check valve；Second one-way valve is equipped between the triple valve and homogeneous device；The homogeneous device includes micropore spray
Homogenizing valve and needle are penetrated, the input terminal of the micropore injection homogenizing valve connects second one-way valve by pipeline；The micropore injection
It is equipped in the middle part of cavity and the cavity inside homogenizing valve and is equipped with a valve seat；The valve seat is equipped with via hole；The needle protrudes into micro-
Hole is sprayed in homogenizing valve, its syringe needle face via hole is backwards to micropore injection homogenizing valve input terminal side.Wherein, the first check valve is used
In the one-way conduction for realizing that feed cup feeds triple valve；The list that second one-way valve feeds homogeneous device for realizing triple valve
To conducting.
By using this technical solution：Liquid material is sucked and passed through from feed cup with the work realization of supercharging device
Triple valve pressurization is exported to the process of homogeneous device.Liquid material enters in micropore injection homogenizing valve, in supercharging device generation
Lower squeeze of pressure effect is compressed and is flowed into the via hole on valve seat, eventually from the injection of the gap of needle and via hole.In this mistake
The structure of Cheng Zhong, needle and via hole cooperate so that the liquid material projected through the two gap location rapid expansion is simultaneously after overcompression
Accelerating impact realizes refinement and mixing on the inner wall of micropore injection homogeneous valve chamber.As a result, instead of belt in the prior art
Drive mechanism realizes the emulsifying homogeneous to liquid material.Its compared with the existing technology homogenizing process faster, homogeneous generate liquid
State material size is also smaller, can obtain the homogenizing effect more optimized.
Preferably, in above-mentioned pressurization homogenizer：The homogeneous device further includes stroke apparatus, the stroke apparatus connection
Needle, valve needle are moved towards/away from through-hole.Wherein, the stroke apparatus preferably uses cylinder, stepper motor and hydraulic
Oil cylinder.
By using this technical solution：The adjusting to relative position between needle and via hole is realized with stroke apparatus,
To adjust the size in gap between needle and via hole, pressurization homogenizer is produced in the gap location of via hole and needle
Raw different pressure values, and then varigrained homogeneous liquid material is generated, adapt it to the homogeneous for different liquid materials
Process requirements.It can also be further by the way that needle to be blocked to one end of via hole using this structure.So that supercharging device is to liquid
State material persistent pressure is achieved in homogeneous to opening needle, liquid material being enable to spray with highest speed from via hole
Emulsify the minimum of granularity.Applicant observes the pressure that liquid material can be made to spray from via hole by this method in practical operation
Value can reach maximum 600MPa.
It is further preferred that in above-mentioned booster-pump type super-voltage micro jet homogenizer：The syringe needle of the needle in cone or
Hemisphere or plane.
By using this technical solution：So that liquid material can uniformly impinge upon micropore after spraying from via hole
The cavity of injection homogenizing valve on inner wall, guarantees the uniformity of liquid material mixing everywhere.
It may further be preferable that in above-mentioned booster-pump type super-voltage micro jet homogenizer：The homogeneous device further includes height
It presses to hand over and holds head-on collision chamber, the high pressure hands over appearance head-on collision chamber to be set between second one-way valve and micropore injection homogenizing valve, its input terminal is logical
Piping connects second one-way valve, its output end connects micropore by pipeline and sprays homogenizing valve；The high pressure hands over appearance head-on collision intracavitary
Equipped at least two shunt conduits；The input terminal for holding head-on collision chamber is handed over to be conducted with high pressure respectively in each input duct front end；Institute
The tail end for stating each shunt conduit, which is oppositely arranged and is conducted to high pressure, hands over the output end for holding head-on collision chamber.
By using this technical solution：Material initially enters high pressure through triple valve under the action of supercharging device and hands over appearance pair
Hit it is intracavitary, material enter high pressure hand over hold head-on collision chamber after is further separated into each shunt conduit, and in the output end of a shunt conduit
Generation cross shock after output to micropore injection homogenizing valve in, be achieved in material and once hit and compressed before entering
Pretreatment, advanced optimize the emulsifying quality of material.
It is even furthermore preferable that in above-mentioned booster-pump type super-voltage micro jet homogenizer：Supercharging device include booster pump,
High-pressure plunger and high pressure chest；The high-pressure plunger one section of connection booster pump, other end protrude into high pressure chest；The high pressure chest passes through
Pipeline connects triple valve.
By using this technical solution：Booster pump by drive high-pressure plunger protrude into/exit high pressure chest, to change height
It presses the pressure value in intracavitary portion, and then realizes and export material to homogeneous from feed cup sucking high pressure chest/by the material in high pressure chest
Operating process in device.
Still further preferably, in above-mentioned booster-pump type super-voltage micro jet homogenizer：It further include photoelectric position limit sensing
Device, the photoelectric position limit sensor are set between booster pump and high pressure chest.
By using this technical solution：Detected with photoelectric position limit sensor and control both booster pump and high-pressure chamber it
Between relative distance, prevent booster pump to high-pressure chamber export overpressurization, lead to the damage of equipment.
Compared with prior art, the configuration of the present invention is simple, it is easy to accomplish, it can be realized hyperpressure to the quick equal of product
Matter emulsification is substantially improved homogenizing effect and working efficiency, and takes into account different product to the process requirements of emulsifying.
Detailed description of the invention
Present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments：
Fig. 1 is a schematic structural view of Embodiment 1 of the present invention；
Fig. 2 is a schematic structural view of Embodiment 2 of the present invention；
Fig. 3 is a schematic structural view of Embodiment 3 of the present invention；
Fig. 4 is a schematic structural view of Embodiment 4 of the present invention；
Fig. 5 is the structural schematic diagram that micropore sprays homogenizing valve in Fig. 1,2,3,4；
Fig. 6 is Fig. 3,4 mesohighs hand over the structural schematic diagram for holding head-on collision chamber.
Each appended drawing reference and component names corresponding relationship are as follows：
1, supercharging device；2, feed cup；3, homogeneous device；4, triple valve；6, photoelectric position limit sensor；11, booster pump；
12, high-pressure plunger；13, high pressure chest；31, high pressure, which is handed over, holds head-on collision chamber；32, micropore sprays homogenizing valve；33, needle；34, stroke fills
It sets；51, the first check valve；52, second one-way valve；311, shunt conduit；321, valve seat；322, via hole.
Specific embodiment
In order to illustrate more clearly of technical solution of the present invention, it is further described below in conjunction with each embodiment.
As Fig. 1,5,6 show embodiment 1：
A kind of booster-pump type super-voltage micro jet homogenizer comprising supercharging device 1, feed cup 2, homogeneous device 3 and three
Port valve 4.Wherein, the supercharging device 1, feed cup 2 and homogeneous device 3 connect triple valve 4 by pipeline respectively；The feed cup
The first check valve 51 is equipped between 2 and triple valve 4；First check valve 51 feeds triple valve 4 for realizing feed cup 2 unidirectional
Conducting；Second one-way valve 52 is equipped between the triple valve 4 and homogeneous device 3；Second one-way valve 52 is right for realizing triple valve 4
The one-way conduction that homogeneous device 3 is fed.
Specifically：The supercharging device 1 includes booster pump 11, high-pressure plunger 12 and high pressure chest 13；The high-pressure plunger
12 1 sections of connection booster pumps 11, the other end protrude into high pressure chest 12；The high pressure chest 12 connects triple valve 4 by pipeline.
The homogeneous device 3 includes micropore injection homogenizing valve 32 and needle 33, the input of the micropore injection homogenizing valve 32
End connects second one-way valve 52 by pipeline；It is equipped in the middle part of cavity and the cavity inside the micropore injection homogenizing valve 32 and is equipped with one
Valve seat 321；The valve seat 321 is equipped with via hole 322；The needle 33 protrude into micropore injection homogenizing valve 32 in, its syringe needle just
32 input terminal side of homogenizing valve is sprayed backwards to micropore to via hole 322.The syringe needle of the needle 33 is preferably in cone or hemisphere
Shape.It can also be using other regular symmetric shapes.
In practice, the course of work is as follows：Booster pump 11 adjusts high-pressure plunger 12 and protrudes into the length of high pressure chest 13, changes height
It presses the pressure value in chamber 13 and liquid material is sucked into high pressure chest 13/ from high pressure chest 13 through triple valve through threeway pump 4 from feed cup 2
4 pressurizations are exported to homogeneous device 3.It squeezes in the cavity that liquid material enters in micropore injection homogenizing valve 32 and under pressure
Pressure is compressed and is flowed into the via hole 322 on valve seat 321, the high rapid fire of the gap location finally between needle 33 and via hole 322
Out.In this process, because the gap of needle 33 and via hole 322 between the two is minimum, makes the liquid material projected into one
Step pressurization and the rapid expansion and accelerating impact is on the inner wall of cavity after injection, to realize that the refinement of material and homogeneous are mixed
It closes.
As Fig. 2,5 show the embodiment of the present invention 2：
Embodiment 2 and the distinctive points of embodiment 1 are：It in this example further include forming stroke apparatus 34, the stroke dress
Set 34 connection needles 33, valve needle 33 is moved towards/away from through-hole 322.Cylinder or stepping electricity can be used in the trip device 34
Machine.
In practice：With the movement of 34 valve needle 33 of stroke apparatus, to adjust between needle 33 and via hole 322 relatively
Position makes material in homogenizing process by generating different pressure values when gap between via hole 322 and needle 33, and then produces
Raw varigrained homogeneous liquid material, to meet the homogeneous process requirements to different liquid materials.It can be filled with driving trip
Set 34 one end that needle 33 is blocked to via hole 322.So that supercharging device 1 in process to liquid material persistent pressure extremely
Overcome the output power of stroke apparatus 34 and opens needle 33, liquid material is enable to spray with highest speed from via hole 322
Out, it is achieved in the minimum of emulsifying granularity.
As Fig. 3,5,6 show embodiment 3：
Embodiment 2 and the distinctive points of embodiment 1 are：It further include that high pressure hands over appearance head-on collision chamber 31, institute in the homogeneous device 3
State high pressure hand over hold head-on collision chamber 31 be set to second one-way valve 52 and micropore injection homogenizing valve 32 between, its input terminal by pipeline connection
Second one-way valve 52, its output end connect micropore by pipeline and spray homogenizing valve 32；The high pressure is handed over to hold in head-on collision chamber 31 and is equipped with
At least two shunt conduits 311；The input terminal for holding head-on collision chamber 31 is handed over mutually to lead with high pressure respectively in 311 front end of each input duct
It is logical；The tail end of each shunt conduit 312, which is oppositely arranged and is conducted to high pressure, hands over the output end for holding head-on collision chamber 31.
It is as shown in Figure 4,5, 6 embodiment 4：
The distinctive points of embodiment 4 and embodiment 3 are to further include photoelectric position limit sensor 6, the photoelectric position limit sensor 6
Between booster pump 11 and high pressure chest 13.In practice：With 6 real-time detection of photoelectric position limit sensor and control booster pump and height
The relative distance of cavity between the two is pressed, prevents booster pump from exporting overpressurization to high pressure chest 13.
The above, only certain specific embodiments of the invention, but scope of protection of the present invention is not limited thereto,
Any those skilled in the art is in technical scope disclosed by the invention, and any changes or substitutions that can be easily thought of,
It should be covered by the protection scope of the present invention.Protection scope of the present invention is subject to the scope of protection of the claims.
Claims (7)
1. a kind of booster-pump type super-voltage micro jet homogenizer, it is characterised in that：Including supercharging device (1), feed cup (2),
Matter device (3) and triple valve (4)；The supercharging device (1), feed cup (2) connect three by pipeline respectively with homogeneous device (3)
Port valve (4)；The first check valve (51) are equipped between the feed cup (2) and triple valve (4)；The triple valve (4) and homogeneous fill
It sets and is equipped with second one-way valve (52) between (3)；The homogeneous device (3) includes that micropore sprays homogenizing valve (32) and needle (33),
The input terminal of micropore injection homogenizing valve (32) connects second one-way valve (52) by pipeline；The micropore sprays homogenizing valve
(32) internal be equipped in the middle part of cavity and the cavity is equipped with a valve seat (321)；The valve seat (321) is equipped with via hole (322)；Institute
State needle (33) protrude into micropore injection homogenizing valve (32) in, its syringe needle face via hole (322) backwards to micropore spray homogenizing valve
(32) input terminal side.
2. booster-pump type super-voltage micro jet homogenizer as described in claim 1, it is characterised in that：The homogeneous device (3) is also
Including stroke apparatus (34), stroke apparatus (34) connection needle (33), valve needle (33) are towards/away from through-hole (322)
Movement.
3. booster-pump type super-voltage micro jet homogenizer as claimed in claim 2, it is characterised in that：The stroke apparatus (34) is adopted
With cylinder or stepper motor.
4. booster-pump type super-voltage micro jet homogenizer as described in claim 1, it is characterised in that：The syringe needle of the needle (33)
For any one of cone, hemispherical, plane.
5. booster-pump type super-voltage micro jet homogenizer as described in claim 1, it is characterised in that：The homogeneous device (3) is also
It is handed over including high pressure and holds head-on collision chamber (31), high pressure friendship appearance head-on collision chamber (31) is set to second one-way valve (52) and micropore sprays homogeneous
Between valve (32), its input terminal by pipeline connection second one-way valve (52), its output end by pipeline connect micropore injection
Matter valve (32)；The high pressure, which is handed over to hold, is equipped at least two shunt conduits (311) in head-on collision chamber (31)；Each input duct
(311) front end hands over the input terminal for holding head-on collision chamber (31) to be conducted with high pressure respectively；The tail end of each shunt conduit (312) is opposite
It is arranged and is conducted to high pressure and hands over the output end for holding head-on collision chamber (31).
6. booster-pump type super-voltage micro jet homogenizer as described in claim 1, it is characterised in that：Supercharging device (1) includes increasing
Press pump (11), high-pressure plunger (12) and high pressure chest (13)；The high-pressure plunger (12) one sections of connection booster pumps (11), other ends are stretched
Enter in high pressure chest (12)；The high pressure chest (12) connects triple valve (4) by pipeline.
7. pressurization homogenizer as claimed in claim 6, it is characterised in that：It further include photoelectric position limit sensor (6), the photoelectricity limit
Level sensor (6) is set between booster pump (11) and high pressure chest (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810721236.2A CN108854633A (en) | 2018-06-29 | 2018-06-29 | Booster-pump type super-voltage micro jet homogenizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810721236.2A CN108854633A (en) | 2018-06-29 | 2018-06-29 | Booster-pump type super-voltage micro jet homogenizer |
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| Publication Number | Publication Date |
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| CN108854633A true CN108854633A (en) | 2018-11-23 |
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| CN201810721236.2A Pending CN108854633A (en) | 2018-06-29 | 2018-06-29 | Booster-pump type super-voltage micro jet homogenizer |
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|---|---|---|---|---|
| JPH09122466A (en) * | 1995-10-13 | 1997-05-13 | Boehringer Ingelheim Pharmaceut Inc | Method and apparatus for homogenizing aerosol preparation |
| CN2894816Y (en) * | 2006-05-22 | 2007-05-02 | 广州聚能生物科技有限公司 | High pressure homogeneous valve |
| CN201175652Y (en) * | 2008-04-16 | 2009-01-07 | 广州聚能生物科技有限公司 | Pressurization homogenization integrated device |
| CN102806038A (en) * | 2012-08-23 | 2012-12-05 | 诺泽流体科技(上海)有限公司 | Emulsifying cavity device for high-pressure homogenizing emulsification equipment and method for emulsifying cavity device |
| CN103521330A (en) * | 2013-10-17 | 2014-01-22 | 广州派勒机械设备有限公司 | High-pressure nano homogenizer |
| CN103816970A (en) * | 2014-01-27 | 2014-05-28 | 上海应用技术学院 | Preparing device and preparing method for liquid nano solution |
| CN204828684U (en) * | 2015-07-31 | 2015-12-02 | 江苏春晖乳业有限公司 | Novel milk is homogenizing valve for isotropic symmetry |
| CN107661985A (en) * | 2016-12-28 | 2018-02-06 | 贵安新区瑞诚生物工程有限公司 | Nano metal material and preparation method thereof and microfluidizer |
| CN207333753U (en) * | 2017-08-29 | 2018-05-08 | 苏州纳康生物科技有限公司 | A kind of high pressure homogenizer homogenizing valve |
-
2018
- 2018-06-29 CN CN201810721236.2A patent/CN108854633A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09122466A (en) * | 1995-10-13 | 1997-05-13 | Boehringer Ingelheim Pharmaceut Inc | Method and apparatus for homogenizing aerosol preparation |
| CN2894816Y (en) * | 2006-05-22 | 2007-05-02 | 广州聚能生物科技有限公司 | High pressure homogeneous valve |
| CN201175652Y (en) * | 2008-04-16 | 2009-01-07 | 广州聚能生物科技有限公司 | Pressurization homogenization integrated device |
| CN102806038A (en) * | 2012-08-23 | 2012-12-05 | 诺泽流体科技(上海)有限公司 | Emulsifying cavity device for high-pressure homogenizing emulsification equipment and method for emulsifying cavity device |
| CN103521330A (en) * | 2013-10-17 | 2014-01-22 | 广州派勒机械设备有限公司 | High-pressure nano homogenizer |
| CN103816970A (en) * | 2014-01-27 | 2014-05-28 | 上海应用技术学院 | Preparing device and preparing method for liquid nano solution |
| CN204828684U (en) * | 2015-07-31 | 2015-12-02 | 江苏春晖乳业有限公司 | Novel milk is homogenizing valve for isotropic symmetry |
| CN107661985A (en) * | 2016-12-28 | 2018-02-06 | 贵安新区瑞诚生物工程有限公司 | Nano metal material and preparation method thereof and microfluidizer |
| CN207333753U (en) * | 2017-08-29 | 2018-05-08 | 苏州纳康生物科技有限公司 | A kind of high pressure homogenizer homogenizing valve |
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| CB02 | Change of applicant information |
Address after: 201415 Fengxian District, Shanghai vibration 288 Road 2 Building 4 floor 2 workshop Applicant after: Shanghai Litu ultra high voltage equipment Co., Ltd Address before: 201415 Fengxian District, Shanghai vibration 288 Road 2 Building 4 floor 2 workshop Applicant before: SHANGHAI LITU MACHINERY EQUIPMENT ENGINEERING Co.,Ltd. |
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Application publication date: 20181123 |
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