CN103195682A - Double-module extra-high-pressure nano homogenizer - Google Patents
Double-module extra-high-pressure nano homogenizer Download PDFInfo
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- CN103195682A CN103195682A CN2013101133858A CN201310113385A CN103195682A CN 103195682 A CN103195682 A CN 103195682A CN 2013101133858 A CN2013101133858 A CN 2013101133858A CN 201310113385 A CN201310113385 A CN 201310113385A CN 103195682 A CN103195682 A CN 103195682A
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Abstract
The invention relates to a double-module extra-high-pressure nano homogenizer. The homogenizer comprises a double-shaft driving motor, two small synchronous pulleys, two synchronous belts, two large synchronous pulleys, a feeding flange, a motor adjusting screw, a feeding plug, a master control switch, a base frame, a fan fixing sleeve, a fan fixing sleeve bolt, a homogenizing block, a material cup, a high-pressure check valve, a high-pressure elbow, a hoop, a cross board, a crankcase upper cover plate, a discharging flange, a 90-degree elbow, two high-pressure pump heads, a crosshead positioning bolt, an oil nozzle, a handle spring sleeve, two crankcases and crankshafts, two guide plates, a fan fixing sleeve, a digital pressure gauge, a tensioning ring, a high-pressure straight pipe, a discharging elbow, a handle fixing flange, a pressurization handle outer sleeve, a pressurization handle and a feeding pipe, wherein the two small synchronous pulleys are connected with the two large synchronous pulleys respectively through the two synchronous belts. The homogenizer can work stably under the pressure of 1500bar, large flow is achieved, and the working efficiency is improved.
Description
Technical field
The present invention relates to a kind of homogenizer, particularly, relate to a kind of bimodulus piece ultrahigh pressure nanometer homogenizer.
Background technique
High pressure homogenizer is the power conveying equipment with the high pressure reciprocating pump, with mass transport to operating valve (one-level homogenizing valve and secondary Emulsified valve) part.Want material handling by in the process of operating valve, under high pressure produce strong shearing, bump and cavitation, thereby make liquid or be that the solid particle of carrier obtains the ultra micro refinement with liquid." homogeneous " refers to refinement and the mixed uniformly course of working that material takes place in homogenizing valve, high pressure homogenizer is special device and the key equipment of liquid material homogeneous micronization and high-pressure delivery, the quality of the influential effect product of homogeneous.The effect of homogenizer mainly contains: the uniformity and the stability that improve product; Increase the shelf-life; Thereby reduce the reaction time and save a large amount of catalyzer or additive; Change the denseness of product; Improve the taste of product and color and luster etc.Therefore, high pressure homogenizer is widely used in production, scientific research and the technological development of food, dairy products, beverage, pharmacy, fine chemistry industry and biotechnology field as a kind of sample processing device.
High pressure homogenizer in the market is single casing and single module structure, i.e. modular pressure, and 1 crankcase body of single shaft driven by motor, 1 group of belt transmits.The problem of the maximum of single module has pulse exactly between 0 pressure and maximum pressure, particularly pulse is very big under ultrahigh pressure, and the work of equipment is very unstable, and flow is restricted.
In view of this, develop a kind of novel high pressure homogenizer and seem particularly necessary.
Summary of the invention
The objective of the invention is to overcome the defective that above-mentioned prior art exists and a kind of bimodulus piece ultrahigh pressure nanometer homogenizer is provided, the present invention can be implemented in up to stable operation under the pressure of 1500bar, not only can realize bigger flow, improve working efficiency, and improved the stability of equipment.
Purpose of the present invention is achieved through the following technical solutions, a kind of bimodulus piece ultrahigh pressure nanometer homogenizer comprises: first synchronous pulley, second largest synchronous pulley, second is with synchronously, the motor adjusting screw, second small synchronous pulley, first is with synchronously, charging is stopped up, the charging flange, the handle fastening flange, the discharging bend pipe, digital display manometer, master switch, the high pressure one-way valve, High Pressure Bend Pipe, transverse slat, the second high pressure pump head, supply pipe, first small synchronous pulley, the fan fixed cover, underframe, 90 ° of bend pipes, clip, the material cup, fan fixed cover bolt, the crankcase upper cover plate, the crosshead holding down bolt, oil nozzle, second crankcase, first crankcase, second guide plate, the high pressure straight tube, the homogeneous piece, the pressurized handgrip outer sleeve, pressurized handgrip, the handle spring sleeve, the discharging flange, the first high pressure pump head, the pressure gauge positioning block, the twin shaft drive motor, first guide plate, tensioner circle and bent axle; Described homogeneous piece is connected by bolt with described pressure gauge positioning block; Described transverse slat is connected by bolt with the described first high pressure pump head, the described second high pressure pump head, described pressure gauge positioning block; Described high pressure one-way valve is connected with described high pressure straight tube with described High Pressure Bend Pipe respectively by screw thread and forms the high pressure one way component, and an end of described high pressure one way component is threaded with described pressure gauge positioning block, and the other end is threaded with described transverse slat; The described first high pressure pump head, the described second high pressure pump head are connected with described second crankcase with described first crankcase respectively by bolt; Between the described first high pressure pump head and described first crankcase described first guide plate is set, between the described second high pressure pump head and described second crankcase described second guide plate is set; Described second small synchronous pulley and described first small synchronous pulley are arranged on the output shaft of described twin shaft drive motor, and band, the described first synchronous band are connected with described second largest synchronous pulley, described first synchronous pulley described second small synchronous pulley synchronously by described second respectively with described first small synchronous pulley; Described second largest synchronous pulley, described first synchronous pulley are connected with the bent axle of described second crankcase and described first crankcase respectively by described tensioner circle.
Preferably, described bimodulus piece ultrahigh pressure nanometer homogenizer also comprises the frequency conversion flow dontroller, one end of described frequency conversion flow dontroller is connected with described twin shaft drive motor by lead, and the other end is connected with described master switch, to realize the controllable adjustment of mass flow.
Preferably, described bimodulus piece ultrahigh pressure nanometer homogenizer also comprises footing, footing dunnage, footing wheel and footing stationary magazine creel.
Preferably, described 90 ° of bend pipes are made by stainless steel material.
Working principle of the present invention is as follows: the twin shaft drive motor is converted into power output by the electric power input, driving two small synchronous pulleys rotates, two little band synchronous pulleys are input to power on two big synchronous pulleys by belt, two big synchronous pulleys drive two bent axles and rotate, the rotation of two bent axles drives the dislocation to-and-fro motion of two crossheads and plunger, material enters under the plunger effect in the valve group of adjustable pressure size, through behind the current limliting slit of certain width, the material of instantaneous loss of pressure is with high flow velocity ejection, collision is on the impact ring of one of homogenizing valve assembly, produce three kinds of effects: void effect, knock-on effect and shearing effect, after these three kinds of effects processing, evenly refinement of material particular diameter reaches the effect that needs.
Compared with prior art, the present invention has following beneficial effect: the design of of the present invention pair of modular pressure adopts dual-axle motor to drive two symmetrical modular pressures, the structure of two modules allows pressure pulse 180 degree cancel out each other, can be implemented in up to stable operation under the pressure of 1500bar, not only can realize bigger flow, it is higher to have improved working efficiency, and improved the stability of equipment, the present invention is by frequency conversion flow dontroller control motor speed and the motion frequency of pilot plunger unit time in addition, can realize the adjusting of flow, easy to use.
Description of drawings
By reading the detailed description of non-limiting example being done with reference to the following drawings, it is more obvious that other features, objects and advantages of the present invention will become:
Fig. 1 is the perspective view of bimodulus piece ultrahigh pressure nanometer homogenizer of the present invention.
Fig. 2 is that the B of bimodulus piece ultrahigh pressure nanometer homogenizer shown in Figure 1 is to side view.
Fig. 3 is that the A of bimodulus piece ultrahigh pressure nanometer homogenizer shown in Figure 1 is to side view.
Fig. 4 be bimodulus piece ultrahigh pressure nanometer homogenizer shown in Figure 1 plan view.
Among the figure: 1 is first synchronous pulley, 2 is second largest synchronous pulley, 3 be second synchronously the band, 4 is the motor adjusting screw, 5 is second small synchronous pulley, 6 be first synchronously the band, 7 are the charging obstruction, 8 are the charging flange, 9 is the handle fastening flange, 10 are the discharging bend pipe, 11 is digital display manometer, 12 is master switch, 13 is the high pressure one-way valve, 14 is High Pressure Bend Pipe, 15 is transverse slat, 16 is the second high pressure pump head, 17 is supply pipe, 18 are the footing wheel, 19 is footing, 20 is the footing stationary magazine creel, 21 is the footing dunnage, 22 is first small synchronous pulley, 23 is the fan fixed cover, 24 is underframe, 25 is 90 ° of bend pipes, 26 is clip, 27 are the material cup, 28 are frequency conversion flow dontroller panel, 29 are the frequency conversion flow dontroller, 30 is fan fixed cover bolt, 31 is the crankcase upper cover plate, 32 is the crosshead holding down bolt, 33 is oil nozzle, 34 is second crankcase, 35 is second guide plate, 36 is the high pressure straight tube, 37 is the homogeneous piece, 38 is the pressurized handgrip outer sleeve, 39 is pressurized handgrip, 40 is the handle spring sleeve, 41 are the discharging flange, 42 is the first high pressure pump head, 43 is the pressure gauge positioning block, 44 is the twin shaft drive motor, 45 is first crankcase, 46 is first guide plate.
Embodiment
The present invention is described in detail below in conjunction with specific embodiment.Following examples will help those skilled in the art further to understand the present invention, but not limit the present invention in any form.Should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, can also make some distortion and improvement.These all belong to protection scope of the present invention.
Embodiment 1, bimodulus piece ultrahigh pressure nanometer homogenizer
As Fig. 1, Fig. 2, Fig. 3, a kind of bimodulus piece ultrahigh pressure nanometer homogenizer with shown in Figure 4 comprises: first synchronous pulley 1, second largest synchronous pulley 2, second is with 3 synchronously, motor adjusting screw 4, second small synchronous pulley 5, first is with 6 synchronously, charging stops up 7, charging flange 8, handle fastening flange 9, discharging bend pipe 10, digital display manometer 11, master switch 12, high pressure one-way valve 13, High Pressure Bend Pipe 14, transverse slat 15, the second high pressure pump head 16, supply pipe 17, footing wheel 18, footing 19, footing stationary magazine creel 20, footing dunnage 21, first small synchronous pulley 22, fan fixed cover 23, underframe 24,90 ° of bend pipes 25, clip 26, material cup 27, frequency conversion flow dontroller panel 28, frequency conversion flow dontroller 29, fan fixed cover bolt 30, crankcase upper cover plate 31, crosshead holding down bolt 32, oil nozzle 33, second crankcase 34, second guide plate 35, high pressure straight tube 36, homogeneous piece 37, pressurized handgrip outer sleeve 38, pressurized handgrip 39, handle spring sleeve 40, discharging flange 41, the first high pressure pump head 42, pressure gauge positioning block 43, twin shaft drive motor 44, first crankcase 45, first guide plate 46, tensioner circle and bent axle; Described homogeneous piece 37 and described pressure gauge positioning block 43 are connected by bolt; Described transverse slat 15 and the described first high pressure pump head 42, the described second high pressure pump head 16, described pressure gauge positioning block 43 are connected by bolt; Described high pressure one-way valve 13 is connected with described high pressure straight tube 36 with described High Pressure Bend Pipe 14 respectively by screw thread and forms the high pressure one way component, one end of described high pressure one way component is threaded with described pressure gauge positioning block 43, and the other end is threaded with described transverse slat 15; The described first high pressure pump head 42, the described second high pressure pump head 16 are connected with described second crankcase 34 with described first crankcase 45 respectively by bolt; Between the described first high pressure pump head 42 and described first crankcase 45 described first guide plate 46 is set, between the described second high pressure pump head 16 and described second crankcase 34 described second guide plate 35 is set; Described second small synchronous pulley 5 and described first small synchronous pulley 22 are arranged on the output shaft of described twin shaft drive motor 44, described second small synchronous pulley 5 and described first small synchronous pulley 22 are with 3, described first to be with 6 to be connected with described second largest synchronous pulley 2, described first synchronous pulley 1 synchronously by described second respectively synchronously, and described second largest synchronous pulley 2, described first synchronous pulley 1 are connected with the bent axle of described second crankcase 34 and described first crankcase 45 respectively by described tensioner circle; One end of described frequency conversion flow dontroller 29 is connected with described twin shaft drive motor 44 by lead, and the other end is connected with described master switch 12; 90 ° of bend pipes 25 are made by metallic material.
Embodiment 2, bimodulus piece ultrahigh pressure nanometer homogenizer
As Fig. 1, Fig. 2, Fig. 3, a kind of bimodulus piece ultrahigh pressure nanometer homogenizer with shown in Figure 4 comprises: first synchronous pulley 1, second largest synchronous pulley 2, second is with 3 synchronously, motor adjusting screw 4, second small synchronous pulley 5, first is with 6 synchronously, charging stops up 7, charging flange 8, handle fastening flange 9, discharging bend pipe 10, digital display manometer 11, master switch 12, high pressure one-way valve 13, High Pressure Bend Pipe 14, transverse slat 15, the second high pressure pump head 16, supply pipe 17, footing wheel 18, footing 19, footing stationary magazine creel 20, footing dunnage 21, first small synchronous pulley 22, fan fixed cover 23, underframe 24,90 ° of bend pipes 25, clip 26, material cup 27, frequency conversion flow dontroller panel 28, frequency conversion flow dontroller 29, fan fixed cover bolt 30, crankcase upper cover plate 31, crosshead holding down bolt 32, oil nozzle 33, second crankcase 34, second guide plate 35, high pressure straight tube 36, homogeneous piece 37, pressurized handgrip outer sleeve 38, pressurized handgrip 39, handle spring sleeve 40, discharging flange 41, the first high pressure pump head 42, pressure gauge positioning block 43, twin shaft drive motor 44, first crankcase 45, first guide plate 46, tensioner circle and bent axle; Described homogeneous piece 37 and described pressure gauge positioning block 43 are connected by bolt; Described transverse slat 15 and the described first high pressure pump head 42, the described second high pressure pump head 16, described pressure gauge positioning block 43 are connected by bolt; Described high pressure one-way valve 13 is connected with described high pressure straight tube 36 with described High Pressure Bend Pipe 14 respectively by screw thread and forms the high pressure one way component, one end of described high pressure one way component is threaded with described pressure gauge positioning block 43, and the other end is threaded with described transverse slat 15; The described first high pressure pump head 42, the described second high pressure pump head 16 are connected with described second crankcase 34 with described first crankcase 45 respectively by bolt; Between the described first high pressure pump head 42 and described first crankcase 45 described first guide plate 46 is set, between the described second high pressure pump head 16 and described second crankcase 34 described second guide plate 35 is set; Described second small synchronous pulley 5 and described first small synchronous pulley 22 are arranged on the output shaft of described twin shaft drive motor 44, described second small synchronous pulley 5 and described first small synchronous pulley 22 are with 3, described first to be with 6 to be connected with described second largest synchronous pulley 2, described first synchronous pulley 1 synchronously by described second respectively synchronously, and described second largest synchronous pulley 2, described first synchronous pulley 1 are connected with the bent axle of described second crankcase 34 and described first crankcase 45 respectively by described tensioner circle; One end of described frequency conversion flow dontroller 29 is connected with described twin shaft drive motor 44 by lead, and the other end is connected with described master switch 12; 90 ° of bend pipes 25 are made by stainless steel material.
More than specific embodiments of the invention are described.It will be appreciated that the present invention is not limited to above-mentioned specific implementations, those skilled in the art can make various distortion or modification within the scope of the claims, and this does not influence flesh and blood of the present invention.
Claims (4)
1. bimodulus piece ultrahigh pressure nanometer homogenizer, it is characterized in that, comprising: first synchronous pulley (1), second largest synchronous pulley (2), second is with (3) synchronously, motor adjusting screw (4), second small synchronous pulley (5), first is with (6) synchronously, (7) are stopped up in charging, charging flange (8), handle fastening flange (9), discharging bend pipe (10), digital display manometer (11), master switch (12), high pressure one-way valve (13), High Pressure Bend Pipe (14), transverse slat (15), the second high pressure pump head (16), supply pipe (17), first small synchronous pulley (22), fan fixed cover (23), underframe (24), 90 ° of bend pipes (25), clip (26), material cup (27), fan fixed cover bolt (30), crankcase upper cover plate (31), crosshead holding down bolt (32), oil nozzle (33), second crankcase (34), second guide plate (35), high pressure straight tube (36), homogeneous piece (37), pressurized handgrip outer sleeve (38), pressurized handgrip (39), handle spring sleeve (40), discharging flange (41), the first high pressure pump head (42), pressure gauge positioning block (43), twin shaft drive motor (44), first crankcase (45), first guide plate (46), tensioner circle and bent axle; Described homogeneous piece (37) is connected by bolt with described pressure gauge positioning block (43); Described transverse slat (15) is connected by bolt with the described first high pressure pump head (42), the described second high pressure pump head (16), described pressure gauge positioning block (43); Described high pressure one-way valve (13) is connected with described high pressure straight tube (36) with described High Pressure Bend Pipe (14) respectively by screw thread and forms the high pressure one way component, one end of described high pressure one way component is threaded with described pressure gauge positioning block (43), and the other end is threaded with described transverse slat (15); The described first high pressure pump head (42), the described second high pressure pump head (16) are connected with described second crankcase (34) with described first crankcase (45) respectively by bolt; Between the described first high pressure pump head (42) and described first crankcase (45) described first guide plate (46) is set, between the described second high pressure pump head (16) and described second crankcase (34) described second guide plate (35) is set; Described second small synchronous pulley (5) and described first small synchronous pulley (22) are arranged on the output shaft of described twin shaft drive motor (44), described second small synchronous pulley (5) and described first small synchronous pulley (22) are with (3) synchronously by described second respectively, described first is with (6) and described second largest synchronous pulley (2) synchronously, described first synchronous pulley (1) connects, described second largest synchronous pulley (2), described first synchronous pulley (1) is connected with bent axle in described second crankcase (34) and described first crankcase (45) respectively by described tensioner circle.
2. bimodulus piece ultrahigh pressure nanometer homogenizer according to claim 1, it is characterized in that, described bimodulus piece ultrahigh pressure nanometer homogenizer also comprises frequency conversion flow dontroller (29), one end of described frequency conversion flow dontroller (29) is connected with described twin shaft drive motor (44) by lead, and the other end is connected with described master switch (12).
3. bimodulus piece ultrahigh pressure nanometer homogenizer according to claim 1 is characterized in that, described bimodulus piece ultrahigh pressure nanometer homogenizer also comprises footing wheel (18), footing (19), footing stationary magazine creel (20) and footing dunnage (21).
4. according to claim 1,2 or 3 described bimodulus piece ultrahigh pressure nanometer homogenizers, it is characterized in that described 90 ° of bend pipes (25) are made by stainless steel material.
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| CN201310113385.8A CN103195682B (en) | 2013-04-02 | 2013-04-02 | Double-module extra-high-pressure nano homogenizer |
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| CN201310113385.8A CN103195682B (en) | 2013-04-02 | 2013-04-02 | Double-module extra-high-pressure nano homogenizer |
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| CN103195682A true CN103195682A (en) | 2013-07-10 |
| CN103195682B CN103195682B (en) | 2015-09-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104798970A (en) * | 2015-03-09 | 2015-07-29 | 王天黎 | Fast fine grinding and refining manufacturing process for chocolate |
| CN110227379A (en) * | 2019-05-16 | 2019-09-13 | 朗灏孚纳米科技(上海)有限公司 | A kind of semi-automatic high pressure homogenizer |
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| DE4419598A1 (en) * | 1994-06-03 | 1995-12-07 | Ruberg Mischtechnik Kg | Compact swinging drum mixer, is pressure and vacuum tight |
| CN2601727Y (en) * | 2003-03-21 | 2004-02-04 | 上海申鹿均质机有限公司 | Superhigh-voltage homogenizing machine |
| WO2008044253A1 (en) * | 2006-10-10 | 2008-04-17 | Gea Niro Soavi S.P.A. | Transmission apparatus in homogeniser or high pressure piston pump |
| CN101596423A (en) * | 2009-06-10 | 2009-12-09 | 宁波新芝生物科技股份有限公司 | A kind of high pressure homogenizer |
| CN203161473U (en) * | 2013-04-02 | 2013-08-28 | 上海正乾生物技术有限公司 | Double-module extra high pressure nano homogenizer |
-
2013
- 2013-04-02 CN CN201310113385.8A patent/CN103195682B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4419598A1 (en) * | 1994-06-03 | 1995-12-07 | Ruberg Mischtechnik Kg | Compact swinging drum mixer, is pressure and vacuum tight |
| CN2601727Y (en) * | 2003-03-21 | 2004-02-04 | 上海申鹿均质机有限公司 | Superhigh-voltage homogenizing machine |
| WO2008044253A1 (en) * | 2006-10-10 | 2008-04-17 | Gea Niro Soavi S.P.A. | Transmission apparatus in homogeniser or high pressure piston pump |
| CN101596423A (en) * | 2009-06-10 | 2009-12-09 | 宁波新芝生物科技股份有限公司 | A kind of high pressure homogenizer |
| CN203161473U (en) * | 2013-04-02 | 2013-08-28 | 上海正乾生物技术有限公司 | Double-module extra high pressure nano homogenizer |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104798970A (en) * | 2015-03-09 | 2015-07-29 | 王天黎 | Fast fine grinding and refining manufacturing process for chocolate |
| CN110227379A (en) * | 2019-05-16 | 2019-09-13 | 朗灏孚纳米科技(上海)有限公司 | A kind of semi-automatic high pressure homogenizer |
| CN110227379B (en) * | 2019-05-16 | 2024-03-08 | 朗灏孚纳米科技(上海)有限公司 | Semi-automatic high-pressure homogenizer |
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| CN103195682B (en) | 2015-09-09 |
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Effective date of registration: 20151221 Address after: Xinghu Street Industrial Park of Suzhou city in Jiangsu province 215000 BioBAY No. 218 building 106 unit A4 Patentee after: Advanced nano technology (Suzhou) Co., Ltd. Address before: 201111, room 208, building B, 2118 Guanghua Road, Shanghai, Minhang District, China, room -E Patentee before: Shanghai Zhengqian Biological Technology Co., Ltd. |