CN103195682B - Double-module extra-high-pressure nano homogenizer - Google Patents
Double-module extra-high-pressure nano homogenizer Download PDFInfo
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- CN103195682B CN103195682B CN201310113385.8A CN201310113385A CN103195682B CN 103195682 B CN103195682 B CN 103195682B CN 201310113385 A CN201310113385 A CN 201310113385A CN 103195682 B CN103195682 B CN 103195682B
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Abstract
The present invention relates to a kind of double-module extra-high-pressure nano homogenizer, comprise Two axle drive motor, two small synchronous pulleys, two Timing Belts, two large synchronous pulleys, charging flange, motor adjusting screw, fed material from being blocked, master switch, underframe, fan fixed cover, fan fixed cover bolt, homogeneous block, material cup, high pressure check valve, High Pressure Bend Pipe, clip, transverse slat, crankcase upper cover plate, discharging flange, 90 ° of bend pipes, two pump head, crosshead holding down bolt, oil nozzle, handle spring sleeve, two crankcases and bent axle thereof, two guide plates, fan fixed cover, digital display manometer, tensioning ring, high pressure straight tube, discharging elbow, handle fastening flange, pressurized handgrip outer sleeve, pressurized handgrip, supply pipe, two small synchronous pulleys are connected with two large synchronous pulleys respectively by described two Timing Belts.The present invention can under up to the pressure of 1500bar stable operation, and achieve larger flow, improve working efficiency.
Description
Technical field
The present invention relates to a kind of homogenizer, particularly, relate to a kind of double-module extra-high-pressure nano homogenizer.
Background technique
High pressure homogenizer take high pressure reciprocating pump as power conveying equipment, by mass transport to operating valve (one-level homogenizing valve and secondary Emulsified valve) part.Want material handling by the process of operating valve, under high pressure produce strong shearing, shock and cavitation, thus make liquid or be that the solid particle of carrier obtains micronization with liquid." homogeneous " refers to the refinement that material occurs in homogenizing valve and mixed uniformly course of working, and high pressure homogenizer is the quality of special device and the key equipment of liquid material homogeneous micronization and high-pressure delivery, the influential effect product of homogeneous.The effect of homogenizer mainly contains: the uniformity and the stability that improve product; Increase the shelf-life; Reduce the reaction time thus save a large amount of catalyzer or additive; Change the denseness of product; Improve the taste and color and luster etc. of product.Therefore, high pressure homogenizer, as a kind of sample processing device, is widely used in food, dairy products, beverage, pharmacy, the production of fine chemistry industry and biotechnology field, scientific research and technological development.
High pressure homogenizer is in the market single casing and single module structure, i.e. a modular pressure, single shaft driven by motor 1 crankcase body, 1 group of belt transmission.The maximum problem of single module has pulse exactly between 0 pressure and maximum pressure, and particularly under ultrahigh pressure, pulse is very large, and the work of equipment is very unstable, and flow is restricted.
In view of this, develop a kind of novel high pressure homogenizer and seem particularly necessary.
Summary of the invention
The object of the invention is to overcome defect that above-mentioned prior art exists and a kind of double-module extra-high-pressure nano homogenizer is provided, the present invention can be implemented in stable operation under the pressure up to 1500bar, not only can realize larger flow, improve working efficiency, and improve the stability of equipment.
Object of the present invention is achieved through the following technical solutions, a kind of double-module extra-high-pressure nano homogenizer, comprise: first synchronous pulley, second largest synchronous pulley, second Timing Belt, motor adjusting screw, second small synchronous pulley, first Timing Belt, fed material from being blocked, charging flange, handle fastening flange, discharging elbow, digital display manometer, master switch, high pressure check valve, High Pressure Bend Pipe, transverse slat, second pump head, supply pipe, first small synchronous pulley, fan fixed cover, underframe, 90 ° of bend pipes, clip, material cup, fan fixed cover bolt, crankcase upper cover plate, crosshead holding down bolt, oil nozzle, second crankcase, first crankcase, second guide plate, high pressure straight tube, homogeneous block, pressurized handgrip outer sleeve, pressurized handgrip, handle spring sleeve, discharging flange, first pump head, pressure gauge positioning block, Two axle drive motor, first guide plate, tensioning ring and bent axle, described homogeneous block and described pressure gauge positioning block are bolted, described transverse slat and described first pump head, described second pump head, described pressure gauge positioning block are bolted, described high pressure check valve is connected with described High Pressure Bend Pipe and described high pressure straight tube respectively by screw thread and forms high pressure one way component, and one end of described high pressure one way component is threaded with described pressure gauge positioning block, and the other end is threaded with described transverse slat, described first pump head, described second pump head are connected with described first crankcase and described second crankcase respectively by bolt, between described first pump head and described first crankcase, described first guide plate is set, between described second pump head and described second crankcase, described second guide plate is set, described second small synchronous pulley and described first small synchronous pulley are arranged on the output shaft of described Two axle drive motor, and described second small synchronous pulley is connected with described second largest synchronous pulley, described first synchronous pulley respectively by described second Timing Belt, described first Timing Belt with described first small synchronous pulley, described second largest synchronous pulley, described first synchronous pulley are connected with the bent axle of described second crankcase and described first crankcase respectively by described tensioning ring.
Preferably, described double-module extra-high-pressure nano homogenizer also comprises frequency conversion flow dontroller, one end of described frequency conversion flow dontroller is connected with described Two axle drive motor by wire, and the other end is connected with described master switch, to realize the controllable adjustment of mass flow.
Preferably, described double-module extra-high-pressure nano homogenizer also comprises footing, footing dunnage, footing wheel and footing stationary magazine creel.
Preferably, described 90 ° of bend pipes are made up of stainless steel material.
Working principle of the present invention is as follows: Two axle drive motor is converted into Power output by electric power input, two small synchronous pulleys are driven to rotate, two small band synchronous pulleys are input to power on two large synchronous pulleys by belt, two large synchronous pulleys drive two crank rotation, the rotation of two bent axles drives the dislocation to-and-fro motion of two crossheads and plunger, material enters in the valve group of adjustable pressure size under plunger effect, after the current restricting slit of one fixed width, the material of instantaneous loss of pressure sprays with high flow velocity, collision is on the impact ring of one of homogenizing valve assembly, produce three kinds of effects: void effect, knock-on effect and shearing effect, after these three kinds of effect process, material particular diameter can evenly refinement, reach the effect of needs.
Compared with prior art, the present invention has following beneficial effect: the design of of the present invention pair of modular pressure adopts dual-axle motor to drive two symmetrical modular pressures, the structure of two modules allows pressure pulse 180 degree cancel out each other, can be implemented in stable operation under the pressure up to 1500bar, not only can realize larger flow, improve working efficiency higher, and improve the stability of equipment, the present invention controls motor speed and the motion frequency of pilot plunger unit time by frequency conversion flow dontroller in addition, the adjustment of flow can be realized, easy to use.
Accompanying drawing explanation
By reading the detailed description done non-limiting example with reference to the following drawings, other features, objects and advantages of the present invention will become more obvious:
Fig. 1 is the perspective view of double-module extra-high-pressure nano homogenizer of the present invention.
Fig. 2 is that the B of the double-module extra-high-pressure nano homogenizer shown in Fig. 1 is to side view.
Fig. 3 is that the A of the double-module extra-high-pressure nano homogenizer shown in Fig. 1 is to side view.
Fig. 4 be the double-module extra-high-pressure nano homogenizer shown in Fig. 1 plan view.
In figure: 1 is first synchronous pulley, 2 is second largest synchronous pulley, 3 is the second Timing Belt, 4 is motor adjusting screw, 5 is the second small synchronous pulley, 6 is the first Timing Belt, 7 is fed material from being blocked, 8 is charging flange, 9 is handle fastening flange, 10 is discharging elbow, 11 is digital display manometer, 12 is master switch, 13 is high pressure check valve, 14 is High Pressure Bend Pipe, 15 is transverse slat, 16 is the second pump head, 17 is supply pipe, 18 is footing wheel, 19 is footing, 20 is footing stationary magazine creel, 21 is footing dunnage, 22 is the first small synchronous pulley, 23 is fan fixed cover, 24 is underframe, 25 is 90 ° of bend pipes, 26 is clip, 27 is material cup, 28 is frequency conversion flow dontroller panel, 29 is frequency conversion flow dontroller, 30 is fan fixed cover bolt, 31 is crankcase upper cover plate, 32 is crosshead holding down bolt, 33 is oil nozzle, 34 is the second crankcase, 35 is the second guide plate, 36 is high pressure straight tube, 37 is homogeneous block, 38 is pressurized handgrip outer sleeve, 39 is pressurized handgrip, 40 is handle spring sleeve, 41 is discharging flange, 42 is the first pump head, 43 is pressure gauge positioning block, 44 is Two axle drive motor, 45 is the first crankcase, 46 is the first guide plate.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in detail.Following examples will contribute to those skilled in the art and understand the present invention further, but not limit the present invention in any form.It should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, some distortion and improvement can also be made.These all belong to protection scope of the present invention.
embodiment 1, double-module extra-high-pressure nano homogenizer
As Fig. 1, Fig. 2, Fig. 3, a kind of double-module extra-high-pressure nano homogenizer with shown in Fig. 4, comprising: first synchronous pulley 1, second largest synchronous pulley 2, second Timing Belt 3, motor adjusting screw 4, second small synchronous pulley 5, first Timing Belt 6, fed material from being blocked 7, charging flange 8, handle fastening flange 9, discharging elbow 10, digital display manometer 11, master switch 12, high pressure check valve 13, High Pressure Bend Pipe 14, transverse slat 15, second pump head 16, supply pipe 17, footing wheel 18, footing 19, footing stationary magazine creel 20, footing dunnage 21, first small synchronous pulley 22, fan fixed cover 23, underframe 24, 90 ° of bend pipes 25, clip 26, material cup 27, frequency conversion flow dontroller panel 28, frequency conversion flow dontroller 29, fan fixed cover bolt 30, crankcase upper cover plate 31, crosshead holding down bolt 32, oil nozzle 33, second crankcase 34, second guide plate 35, high pressure straight tube 36, homogeneous block 37, pressurized handgrip outer sleeve 38, pressurized handgrip 39, handle spring sleeve 40, discharging flange 41, first pump head 42, pressure gauge positioning block 43, Two axle drive motor 44, first crankcase 45, first guide plate 46, tensioning ring and bent axle, described homogeneous block 37 is bolted with described pressure gauge positioning block 43, described transverse slat 15 is bolted with described first pump head 42, described second pump head 16, described pressure gauge positioning block 43, described high pressure check valve 13 is connected with described High Pressure Bend Pipe 14 and described high pressure straight tube 36 respectively by screw thread and forms high pressure one way component, one end of described high pressure one way component is threaded with described pressure gauge positioning block 43, and the other end is threaded with described transverse slat 15, described first pump head 42, described second pump head 16 are connected with described first crankcase 45 and described second crankcase 34 respectively by bolt, between described first pump head 42 and described first crankcase 45, described first guide plate 46 is set, between described second pump head 16 and described second crankcase 34, described second guide plate 35 is set, described second small synchronous pulley 5 and described first small synchronous pulley 22 are arranged on the output shaft of described Two axle drive motor 44, described second small synchronous pulley 5 is connected with described second largest synchronous pulley 2, described first synchronous pulley 1 respectively by described second Timing Belt 3, described first Timing Belt 6 with described first small synchronous pulley 22, and described second largest synchronous pulley 2, described first synchronous pulley 1 are connected with the bent axle of described second crankcase 34 and described first crankcase 45 respectively by described tensioning ring, one end of described frequency conversion flow dontroller 29 is connected with described Two axle drive motor 44 by wire, and the other end is connected with described master switch 12, 90 ° of bend pipes 25 are made up of metallic material.
embodiment 2, double-module extra-high-pressure nano homogenizer
As Fig. 1, Fig. 2, Fig. 3, a kind of double-module extra-high-pressure nano homogenizer with shown in Fig. 4, comprising: first synchronous pulley 1, second largest synchronous pulley 2, second Timing Belt 3, motor adjusting screw 4, second small synchronous pulley 5, first Timing Belt 6, fed material from being blocked 7, charging flange 8, handle fastening flange 9, discharging elbow 10, digital display manometer 11, master switch 12, high pressure check valve 13, High Pressure Bend Pipe 14, transverse slat 15, second pump head 16, supply pipe 17, footing wheel 18, footing 19, footing stationary magazine creel 20, footing dunnage 21, first small synchronous pulley 22, fan fixed cover 23, underframe 24, 90 ° of bend pipes 25, clip 26, material cup 27, frequency conversion flow dontroller panel 28, frequency conversion flow dontroller 29, fan fixed cover bolt 30, crankcase upper cover plate 31, crosshead holding down bolt 32, oil nozzle 33, second crankcase 34, second guide plate 35, high pressure straight tube 36, homogeneous block 37, pressurized handgrip outer sleeve 38, pressurized handgrip 39, handle spring sleeve 40, discharging flange 41, first pump head 42, pressure gauge positioning block 43, Two axle drive motor 44, first crankcase 45, first guide plate 46, tensioning ring and bent axle, described homogeneous block 37 is bolted with described pressure gauge positioning block 43, described transverse slat 15 is bolted with described first pump head 42, described second pump head 16, described pressure gauge positioning block 43, described high pressure check valve 13 is connected with described High Pressure Bend Pipe 14 and described high pressure straight tube 36 respectively by screw thread and forms high pressure one way component, one end of described high pressure one way component is threaded with described pressure gauge positioning block 43, and the other end is threaded with described transverse slat 15, described first pump head 42, described second pump head 16 are connected with described first crankcase 45 and described second crankcase 34 respectively by bolt, between described first pump head 42 and described first crankcase 45, described first guide plate 46 is set, between described second pump head 16 and described second crankcase 34, described second guide plate 35 is set, described second small synchronous pulley 5 and described first small synchronous pulley 22 are arranged on the output shaft of described Two axle drive motor 44, described second small synchronous pulley 5 is connected with described second largest synchronous pulley 2, described first synchronous pulley 1 respectively by described second Timing Belt 3, described first Timing Belt 6 with described first small synchronous pulley 22, and described second largest synchronous pulley 2, described first synchronous pulley 1 are connected with the bent axle of described second crankcase 34 and described first crankcase 45 respectively by described tensioning ring, one end of described frequency conversion flow dontroller 29 is connected with described Two axle drive motor 44 by wire, and the other end is connected with described master switch 12, 90 ° of bend pipes 25 are made up of stainless steel material.
Above specific embodiments of the invention are described.It is to be appreciated that the present invention is not limited to above-mentioned particular implementation, those skilled in the art can make various distortion or amendment within the scope of the claims, and this does not affect flesh and blood of the present invention.
Claims (4)
1. a double-module extra-high-pressure nano homogenizer, is characterized in that, comprising: first synchronous pulley (1), second largest synchronous pulley (2), second Timing Belt (3), motor adjusting screw (4), second small synchronous pulley (5), first Timing Belt (6), fed material from being blocked (7), charging flange (8), handle fastening flange (9), discharging elbow (10), digital display manometer (11), master switch (12), high pressure check valve (13), High Pressure Bend Pipe (14), transverse slat (15), second pump head (16), supply pipe (17), first small synchronous pulley (22), fan fixed cover (23), underframe (24), 90 ° of bend pipes (25), clip (26), material cup (27), fan fixed cover bolt (30), crankcase upper cover plate (31), crosshead holding down bolt (32), oil nozzle (33), second crankcase (34), second guide plate (35), high pressure straight tube (36), homogeneous block (37), pressurized handgrip outer sleeve (38), pressurized handgrip (39), handle spring sleeve (40), discharging flange (41), first pump head (42), pressure gauge positioning block (43), Two axle drive motor (44), first crankcase (45), first guide plate (46), tensioning ring and bent axle, described Two axle drive motor (44) is connected with described underframe (24) by described motor adjusting screw (4), described first pump head (42) and described second pump head (16) bottom are equipped with described fed material from being blocked (7), described first pump head (42) and described second pump head (16) are equipped with described charging flange (8), described discharging elbow (10) is installed on homogeneous block (37) by discharging flange (41), described digital display manometer (11) is installed on described pressure gauge positioning block (43), described fan fixed cover (23) is installed on the first small synchronous pulley (22) by described fan fixed cover bolt (30), described 90 ° of bend pipe (25) one end are connected with described material cup (27), and described 90 ° of bend pipe (25) the other ends are connected with described supply pipe (17), one end that described 90 ° of bend pipes (25) are connected with described material cup (27) is fixed by described clip (26), described crankcase upper cover plate (31) is fixed on described first crankcase (45) and described second crankcase (34) by described crosshead holding down bolt (32), described first crankcase (45) and described second crankcase (34) are equipped with oil nozzle (33), described pressurized handgrip (39) is provided with pressurized handgrip outer sleeve (38) and handle spring sleeve (40), described pressurized handgrip (39) is fixedly installed on described homogeneous block (37) by described handle fastening flange (9), described discharging flange (41) is installed on homogeneous block (37), described homogeneous block (37) and described pressure gauge positioning block (43) are bolted, described transverse slat (15) and described first pump head (42), described second pump head (16), described pressure gauge positioning block (43) are bolted, described high pressure check valve (13) is connected with described High Pressure Bend Pipe (14) and described high pressure straight tube (36) respectively by screw thread and forms high pressure one way component, one end of described high pressure one way component is threaded with described pressure gauge positioning block (43), and the other end is threaded with described transverse slat (15), described first pump head (42) is connected with described first crankcase (45) by bolt, and described second pump head (16) is connected with described second crankcase (34) by bolt, between described first pump head (42) and described first crankcase (45), described first guide plate (46) is set, between described second pump head (16) and described second crankcase (34), described second guide plate (35) is set, described second small synchronous pulley (5) and described first small synchronous pulley (22) are arranged on the output shaft of described Two axle drive motor (44), described second small synchronous pulley (5) is connected with described second largest synchronous pulley (2) by described second Timing Belt (3), and described first small synchronous pulley (22) is connected with described first synchronous pulley (1) by described first Timing Belt (6), described second largest synchronous pulley (2) is connected with the bent axle in described second crankcase (34) by described tensioning ring, and described first synchronous pulley (1) is connected with the bent axle in described first crankcase (45) by described tensioning ring.
2. double-module extra-high-pressure nano homogenizer according to claim 1, it is characterized in that, described double-module extra-high-pressure nano homogenizer also comprises frequency conversion flow dontroller (29), one end of described frequency conversion flow dontroller (29) is connected with described Two axle drive motor (44) by wire, and the other end is connected with described master switch (12).
3. double-module extra-high-pressure nano homogenizer according to claim 1, it is characterized in that, described double-module extra-high-pressure nano homogenizer also comprises footing wheel (18), footing (19), footing stationary magazine creel (20) and footing dunnage (21).
4. the double-module extra-high-pressure nano homogenizer according to claim 1,2 or 3, is characterized in that, described 90 ° of bend pipes (25) are made up of stainless steel material.
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| CN201310113385.8A CN103195682B (en) | 2013-04-02 | 2013-04-02 | Double-module extra-high-pressure nano homogenizer |
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| CN201310113385.8A CN103195682B (en) | 2013-04-02 | 2013-04-02 | Double-module extra-high-pressure nano homogenizer |
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| CN103195682B true CN103195682B (en) | 2015-09-09 |
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| CN104798970A (en) * | 2015-03-09 | 2015-07-29 | 王天黎 | Fast fine grinding and refining manufacturing process for chocolate |
| CN110227379B (en) * | 2019-05-16 | 2024-03-08 | 朗灏孚纳米科技(上海)有限公司 | Semi-automatic high-pressure homogenizer |
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| DE4419598A1 (en) * | 1994-06-03 | 1995-12-07 | Ruberg Mischtechnik Kg | Compact swinging drum mixer, is pressure and vacuum tight |
| CN2601727Y (en) * | 2003-03-21 | 2004-02-04 | 上海申鹿均质机有限公司 | Superhigh-voltage homogenizing machine |
| WO2008044253A1 (en) * | 2006-10-10 | 2008-04-17 | Gea Niro Soavi S.P.A. | Transmission apparatus in homogeniser or high pressure piston pump |
| CN101596423A (en) * | 2009-06-10 | 2009-12-09 | 宁波新芝生物科技股份有限公司 | A kind of high pressure homogenizer |
| CN203161473U (en) * | 2013-04-02 | 2013-08-28 | 上海正乾生物技术有限公司 | Double-module extra high pressure nano homogenizer |
-
2013
- 2013-04-02 CN CN201310113385.8A patent/CN103195682B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4419598A1 (en) * | 1994-06-03 | 1995-12-07 | Ruberg Mischtechnik Kg | Compact swinging drum mixer, is pressure and vacuum tight |
| CN2601727Y (en) * | 2003-03-21 | 2004-02-04 | 上海申鹿均质机有限公司 | Superhigh-voltage homogenizing machine |
| WO2008044253A1 (en) * | 2006-10-10 | 2008-04-17 | Gea Niro Soavi S.P.A. | Transmission apparatus in homogeniser or high pressure piston pump |
| CN101596423A (en) * | 2009-06-10 | 2009-12-09 | 宁波新芝生物科技股份有限公司 | A kind of high pressure homogenizer |
| CN203161473U (en) * | 2013-04-02 | 2013-08-28 | 上海正乾生物技术有限公司 | Double-module extra high pressure nano homogenizer |
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Effective date of registration: 20151221 Address after: Xinghu Street Industrial Park of Suzhou city in Jiangsu province 215000 BioBAY No. 218 building 106 unit A4 Patentee after: Advanced nano technology (Suzhou) Co., Ltd. Address before: 201111, room 208, building B, 2118 Guanghua Road, Shanghai, Minhang District, China, room -E Patentee before: Shanghai Zhengqian Biological Technology Co., Ltd. |