CN108854130A - A kind of enamel distillation still - Google Patents
A kind of enamel distillation still Download PDFInfo
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- CN108854130A CN108854130A CN201810729389.1A CN201810729389A CN108854130A CN 108854130 A CN108854130 A CN 108854130A CN 201810729389 A CN201810729389 A CN 201810729389A CN 108854130 A CN108854130 A CN 108854130A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
- C09D163/10—Epoxy resins modified by unsaturated compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/02—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping in boilers or stills
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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Abstract
The invention discloses a kind of enamel distillation stills, including shell, steam inlet and feed inlet, shell is successively arranged enamel layer, stainless steel inner lining, heat-conducting layer and stainless steel outer lining composition from the inside to surface, it is equipped at steam inlet several for adjusting the diversion member of air-flow, feed inlet lower part is recessed diverging portion close to the part of shell, and diverging portion dissipates atomization for that will enter the material in kettle.By being improved feed inlet and steam inlet, impact strength and steam stainless steel inner lining caused by thermal shock of the material enamel layer is respectively reduced, it is not easy enamel layer by impact failure and thermally equivalent, significantly reduce the internal stress of enamel layer generation, its burst porcelain incidence is effectively controlled, reduce maintenance and operating cost, simultaneously, by coating one layer of heat-conductive coating on the surface of stainless steel inner lining, its mechanical property for not only increasing stainless steel inner lining and antiseptic property, the thermally equivalent for also further ensuring enamel layer minimizes burst porcelain rate.
Description
The application is application No. is 2016108139172, and the applying date is on 09 09th, 2016, and invention and created name is
A kind of divisional application of the patent of " enamel distillation still ".
Technical field
The present invention relates to chemical mechanical equipment field, in particular to a kind of enamel distillation still.
Background technique
Enamel distillation still, as used kettle is distilled in a kind of Chemical Manufacture, mainly in solution production process
When need to be interrupted maintenance cleaning containing decorating film and when high boiling product in material the problem of and design.It generally comprises distillation still shell
Body is upper cover above distillation still shell, there is gas vent on upper cover, there is demister, demister lower section below upper cover
For material storing room, feed inlet is arranged at material storing room top, and interior sets vertical type evaporator, and distillation still lower part is that decorating film and high boiling product settle
Room, sets blender in expansion chamber, and blender axis is connected by axle envelope with external motor, and distillation still bottom sets decorating film and high boiling
Point object outlet, its advantage is that decorating film and high boiling product can be discharged at any time, without interruption maintenance cleaning, guarantee production continuously into
Row.
In use, the principal element for influencing enamel distillation still service life is enamel on stainless steel inner lining
Layer, main damage form are that burst porcelain is slightly operated since enamel distillation still is very sensitive to temperature, material and machine power
It is improper or the process is not controlled properly, enamel damage layer can be all caused, according to incompletely statistics, in enamel distillation still service life,
It destroys situation and ratio is as follows:Can body accounts for 36%, and lower liquid mouth accounts for 14%, and large flange accounts for 7.9%, and cover accounts for 6.65%,
Autoclave body deformation accounts for 3.22%, and whipping temp meter pipe accounts for 3.22%.Therefore, how to reduce the spoilage of can body is the class for being worth research
Topic.
It is found by analyzer pot body damaged part, in the existing enamel distillation still used, does not often pay attention to material
The impact force of impact force and steam, i.e., existing feeding manner is directly to be transferred to material in distillation still from feed inlet, even if distillation
It is smooth in kettle, bottom arc transition, but since material impact power is larger, it still will cause biggish impact to bottom and carry
Lotus, although this shock loading, within enamel layer tolerance range, after impacting for several times, the decline of enamel layer fatigue resistance is led
It causes strength reduction and starts cracked tendency, when intensity drops to a certain critical value, dark crackle is generated in enamel layer, is continued
After stress, the dark crackle in enamel layer develops into bright crackle, and then causes burst porcelain phenomenon;Passing through steam inlet to distillation still
When being passed through high-temperature steam in interlayer, high-temperature steam often directly causes local thermal shock to stainless steel inner lining, rapid due to temperature
It rises, stainless steel inner lining has little time Homogeneouslly-radiating toward contact and generates localized hyperthermia, and the generation of localized hyperthermia causes stainless steel inner lining
Thermal expansion coefficient everywhere is not quite similar and generates biggish thermal stress in itself, and it is bigger that this just further promotes enamel layer to generate
Stress, this stress are constantly amplified with being passed through after steam for several times, and after being more than allowable stress, enamel layer will be destroyed.
In view of this, steam baffle is all provided at steam inlet in some enamel distillation stills, to reduce the impact force of steam,
Though playing certain effect in this way, this mode quickly fills with interlayer not only bad for steam to eliminate unevenly
Heating, at the same can also material requirements to steam baffle and installation requirement it is higher, have a single function, it is inconvenient to use, still not
It can effectively solve practical problem, adaptability is poor.
In addition, existing enamel distillation still only focuses on the anti-corrosion of glass-lined coating in kettle, and do not consider stainless steel inner lining
Anti-corrosion, under high-temperature steam, stainless steel surface often occurs hydrogen attack and generates white point, and this white point provides for crackle to be split
Line source, and the generation of crackle is then the basic reason of stainless steel inner lining rupture, although stainless steel inner lining rupture odds is very
It is small, but once occur, it will cause huge harm.
Summary of the invention
Goal of the invention of the invention is:In view of the above problems, a kind of enamel distillation still is provided, by into
Material mouth and steam inlet are improved, and by coating one layer of heat-conductive coating on the surface of stainless steel inner lining, to solve above-mentioned deposit
The problem of.
The technical solution adopted by the present invention is as follows:A kind of enamel distillation still, including shell, steam inlet and feed inlet,
Shell is successively arranged enamel layer, stainless steel inner lining, heat-conducting layer and stainless steel outer lining composition from the inside to surface, if being equipped at steam inlet
The diversion member for adjusting air-flow is done, feed inlet lower part is recessed diverging portion close to the part of shell, and diverging portion is used for will
Atomization is dissipated into the material in kettle.
Due to the setting of above structure, be equipped with one layer of heat-conducting layer on the surface of stainless steel inner lining, i.e., stainless steel inner lining not
A face coated with thermally conductive coating of enamel layer is coated, on the one hand heat-conductive coating can protect stainless steel inner lining from thermal shock, moreover it is possible to
The anti-corrosion ability for greatly improving stainless steel inner lining, is completely eliminated the influence of stainless steel inner lining rupture, while can also promote stainless
The thermal stress of stainless steel inner lining generation can be effectively reduced in steel lining thermally equivalent;Diversion member, master are set at steam inlet
If enabling steam with tangential direction and stainless steel inner lining to change the impact direction that steam enters in the interlayer of distillation still
Heat exchange occurs, can not only substantially eliminate thermal shock of the steam to stainless steel inner lining in this way, is steamed simultaneously because being not apparent from reduction
The shock loading of vapour, the steam with greater impact power, which is conducive to it, can be rapidly filled in interlayer and occur with stainless steel inner lining
Heat exchange further obviates the nonuniform heating of stainless steel inner lining, reduces the stress of enamel layer generation, and then can reduce porcelain
The probability of glaze layer generation burst porcelain;In addition, introducing for diversion member can also make tune to the flow of steam, distribution and impact force simultaneously
It is whole, so that steam can more adapt to the requirement of concrete condition, steam flow is controlled compared to gas valve, function is richer
Richness, operation, installation and maintenance are also more convenient, and practicability is stronger;Diverging portion is set in feed inlet, primarily to making material point
Dispersion makes the impact force of the material entered in kettle become dispersing from concentrating, thereby reduces impact strength, can effectively reduce material
Impacting bring influences, and further lowers the impaired probability of enamel layer.
Further, in order to enable diverging portion better implementation of the invention, diverging portion includes lip and skirt section, under feed inlet
The tube wall in portion concaves to form lip, and feed inlet is connected to form shell nozzle with shell, and lip is outside along shell nozzle outer edge
Skirt section, lip and skirt section are extended to form from the v-shaped structure for being formed as one diverging portion.Material is when by lip, due to tube wall
Bore reduces suddenly, mutual extrusion and forms pressure between material, after lip reaches skirt section, since tube wall bore is unexpected
Increase, the pressure between material is discharged in a flash, is caused the material of script mutual extrusion to be evacuated out, is formed fluffy object
Material, when fluffy material enters in kettle by shell nozzle, material is oppressed at the edge of shell nozzle, and material is caused to occur to divide
Dissipate, a portion material is even atomized, finally make enter kettle in material it is more dispersed, carrying impact energy compared with
Low, the influence to enamel layer is smaller.
Further, it is contemplated that diverging portion and material can generate biggish frictional force and wear diverging portion, diverging portion inner surface
Equipped with polytetrafluoroethylene ethylene layer, the abrasion in diverging portion can be greatly reduced by polytetrafluoroethylene ethylene layer, further say, polytetrafluoroethyl-ne
Alkene layer with a thickness of 50-150 μm, preferably 120 μm.
Further, in order to enable heat-conducting layer to better implement, heat-conducting layer is coated by heat-conductive coating, the thermally conductive painting
Material is made of following raw material by weight:34-39 parts of vinylite, 1-3 parts of modified graphene, asphalt-based carbon fiber silk 10-
12 parts, 6-8 parts of mica powder, 5-7 parts of complex rare-earth oxidate containing valuable metal powder, 18-30 parts of butyl acetate, 0.5-1 parts of fumed silica,
1-1.5 parts and levelling agent 0.5-1 parts of dispersing agent, the complex rare-earth oxidate containing valuable metal powder is selected from
La0.7Sr0.3Fe0.8Ni0.2O3、Sr0.8Dy0.2CoO2.6、La0.7Sr0.3Co0.9Cu0.1O3、
One of La0.4Sr0.6Co0.9Cu0.1O3 or multiple combinations, preferably La0.4Sr0.6Co0.9Cu0.1O3.
In above-mentioned formula, graphene due to being added into coating with performances such as outstanding obdurabilities and breaking strength,
Its high compaction performance having can stop the infiltration of hydrogen atom, make hydrogen atom that can not pass through heat-conductive coating, and then prevent
Hydrogen atom corrodes stainless steel inner lining;Fumed silica is used as anti-settling agent, fluffy powder shape, porous gas phase in the present embodiment
Silica can effectively improve the suspension of filler in coating, prevent the generation of lamination, and coating is made to keep good stabilization
Property;Complex rare-earth oxidate containing valuable metal post office has excellent redox catalysis performance, is generally used in fuel cell field, at this
It is added in invention as resistance hydrogen substance, using its outstanding Hydrogen Evolution Performance, can be effectively prevented in hydrogen atom and heat-conductive coating
Hydrogen atom penetrate into stainless steel inner lining in, cooperate the effect of graphene, can effectively prevent the intrusion of hydrogen atom, and then completely eliminate
The broken problem of stainless steel inner lining.The heat-conductive coating as made from above-mentioned raw materials is provided with good thermally conductive, flexible and stable
Property, when being stretched, compressing, expand with heat and contract with cold, the defects of being less prone to cracking, fold, crackle, compressed shape variability is extremely low, Gu
Coating after change is not easily to fall off, and anti-corrosion capability is strong.
Further, in order to enhance the bond strength at interface between graphene and other organic components, graphene needs to carry out
Modification, modified graphene with a thickness of 10-20nm, preparation method is:By with a thickness of the graphene of 10-20nm with it is anhydrous
Ethyl alcohol is 1 in mass ratio:80 proportion relation is blended in blender and is sufficiently stirred, and the silane that 0.6wt% is then added is even
Connection agent stirs evenly, then that mixture is put into ultrasonic emulsification disperser is fully dispersed, finally takes out mixture and is put into baking oven
In it is obtained by drying.
Further, the preparation and application of heat-conductive coating of the invention includes the following steps:
Step 1 will have vinylite and dispersing agent to be added in reactor, then with blender with the revolving speed of 800r/min
Mixed component is stirred up to being uniformly dispersed, base-material is obtained;
Step 2 sequentially adds asphalt-based carbon fiber silk, modified graphene, mica powder, gas phase into the base-material that step 1 obtains
Silica, complex rare-earth oxidate containing valuable metal powder, are then added butyl acetate, are sufficiently stirred, are stirred to mixture with blender
Mixing speed is 1000r/min, until being uniformly dispersed, obtains initial point;
Levelling agent is added in the initial point of step 2 step 3, and uncured painting is obtained after being uniformly dispersed with dispersion machine
Material, uncured coating is pumped into the storage tank of air gun, is then sprayed on processed stainless steel lining with air gun
Plate surface is stood to coating levelling, and vacuum bakeout film-forming, then keeps the temperature 10min again at 140 DEG C, cools to the furnace
After room temperature to obtain the final product.
Further, steam inlet is connected to form outer lining opening with stainless steel outer lining, at least one diversion member is rigidly set
It sets at steam inlet, and the spacing of the front end of at least one diversion member and outer lining opening peripheral edge cross section is 0-3cm.With
Preferably make adjustment to the flow direction of steam, flow, distribution and impact force.
Further, in the two sides of steam inlet axis, two sseparated diversion members are included at least, for adjusting,
Stop or turn to the steam in steam inlet.
Further, diversion member includes at least a vanes block, and a vanes block has multiple blades mutually coupled, and
Each blade of vanes block can be jointly around an axis rotation, to be more favorably oriented steam and control the impact strength of steam.
In conclusion by adopting the above-described technical solution, the beneficial effects of the invention are as follows:
1. being equipped with one layer of heat-conducting layer on the surface of stainless steel inner lining, i.e., applied in the one side of the uncoated enamel layer of stainless steel inner lining
Heat-conductive coating is covered, on the one hand heat-conductive coating can protect stainless steel inner lining from thermal shock, moreover it is possible to greatly improve stainless steel inner lining
Anti-corrosion ability, the influence of stainless steel inner lining rupture is completely eliminated, while stainless steel inner lining thermally equivalent can also be promoted, can have
Effect reduces the thermal stress that stainless steel inner lining generates, and then reduces the probability of enamel layer burst porcelain;
2. diversion member is arranged at steam inlet, primarily to changing steam enters rushing in the interlayer of distillation still
Direction is hit, enables steam that heat exchange occurs with tangential direction and stainless steel inner lining, can not only substantially eliminate steam pair in this way
The thermal shock of stainless steel inner lining, simultaneously because being not apparent from the shock loading for reducing steam, the steam with greater impact power is advantageous
It can be rapidly filled in interlayer in it and heat exchange occurs with stainless steel inner lining, further obviate the uneven of stainless steel inner lining
It is heated, the stress of enamel layer generation is reduced, and then the probability that burst porcelain occurs for enamel layer can be reduced;In addition, diversion member draws
Enter and can also while make adjustment to the flow of steam, distribution and impact force, so that steam can more adapt to wanting for concrete condition
It asks, controls steam flow compared to gas valve, function is more abundant, operation, installation and also more convenient, the practicability of maintenance
It is relatively strong;
3. diverging portion is arranged in feed inlet, primarily to making material dispersion, make the impact force of the material entered in kettle
Become dispersing from concentration, thereby reduce impact strength, the influence of material impact bring can be effectively reduced, further lower enamel
The impaired probability of layer.
Detailed description of the invention
Fig. 1 is a kind of enamel distillation still schematic view of the front view of the invention;
Fig. 2 is the partial enlargement structural representation of part A in Fig. 1;
Fig. 3 is the feeding inlet structure schematic diagram of enamel distillation still in the present invention;
Fig. 4 is the steam inlet structural schematic diagram of enamel distillation still in the present invention;
Fig. 5 is another situation of Fig. 4 structure;
Fig. 6 is the rotation adjustment state that diversion member is adjusted in Fig. 4;
Fig. 7 is the rotation adjustment state that diversion member is adjusted in Fig. 5.
It is marked in figure:1 is shell, and 101 be shell nozzle, and 2 be steam inlet, and 3 be feed inlet, and 4 be enamel layer, and 5 is not
Become rusty steel lining, and 6 be stainless steel outer lining, and 601 are open for outer lining, and 7 be heat-conducting layer, and 8 be diverging portion, and 801 be lip, and 802 be skirt section,
9 be polytetrafluoroethylene ethylene layer, and 10 be rigid diversion member, and 11 be vanes block, and 12 be blade.
Specific embodiment
With reference to the accompanying drawing, the present invention is described in detail.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in Figures 1 to 7, a kind of enamel distillation still, including shell 1, steam inlet 2 and feed inlet 3, shell 1 from
In to be successively arranged enamel layer 4 outside, stainless steel inner lining 5, heat-conducting layer 7 and stainless steel outer lining 6 form, if being equipped at steam inlet 2
The diversion member for adjusting air-flow is done, 3 lower part of feed inlet is recessed diverging portion 8 close to the part of shell 1, and diverging portion 8 uses
In the material diverging atomization that will enter in kettle.
As shown in figure 3, diverging portion 8 includes lip 801 and skirt section 802, the tube wall of 3 lower part of feed inlet concaves to form lip
801, feed inlet 3 is connected to form shell nozzle 101 with shell 1, and lip 801 is extended outward to form along 101 outer edge of shell nozzle
Skirt section 802, lip 801 and skirt section 802 are formed as one the v-shaped structure in diverging portion 8 certainly.The v-shaped structure in diverging portion 8 both can be about
The setting of 3 axisymmetrical of feed inlet, can also be arranged along 3 axis side of feed inlet, can realize and dissipate atomization to material, certainly,
Optimal case is then that the v-shaped structure in diverging portion 8 is arranged about 3 axisymmetrical of feed inlet.Furtherly, the lip in diverging portion 8
Mouth 801 should not be too large with a distance from shell nozzle 101, and in other words, the axial length in skirt section 802 should not be too large, and preferably protect
It holds within 2-10cm, optimum distance 5cm, diverging atomization, correspondingly, lip can be carried out to material to the maximum extent in this way
801 lowest calibre answers charging rate as small as possible, but should not influencing material, and 8 tube wall bore of diverging portion should be put down along axis
Cunning transits to lowest calibre, is consolidated into bulk to prevent material to be pressurized suddenly;For skirt section 802, the caliber in skirt section 802
As big as possible, the caliber of the preferably not less than former feed inlet 3 of maximum caliber, in order to the unexpected discharge of material, enhancing is answered in variation
Dissipate atomizing effect.
In view of diverging portion 8 and material can generate biggish frictional force and diverging portion 8 is worn, 8 inner surface of diverging portion can be set
One layer of polytetrafluoroethylene ethylene layer 9 is set, the abrasion in diverging portion can be greatly reduced by polytetrafluoroethylene ethylene layer 9, further say, poly- four
The thickness of vinyl fluoride layer 9 may be configured as 50-150 μm, preferably 120 μm as the case may be.
As shown in Figure 4 and Figure 5, steam inlet 2 is connected to form outer lining opening 601, at least one water conservancy diversion with stainless steel outer lining 6
Element is rigidly disposed at steam inlet 2, and 601 outer edge cross sections of the front end of at least one diversion member and outer lining opening
Spacing be 0-3cm.In figures 4 and 5, rigid diversion member 10 is fixedly mounted on the axis of steam inlet 2, to realize
The front end of shunting to steam, rigid diversion member 10 flushes with 601 outer edge cross sections of outer lining opening or almost flushes, with
Guarantee that steam can flow through the wall surface of stainless steel inner lining 5 well with tangential direction, prevents steam to 601 edges of outer lining opening
Impact wear.
Furthermore, in the two sides of 2 axis of steam inlet, two sseparated diversion members are included at least, thus with
Steam in adjusting, blocking or steering steam inlet.As shown in Figure 4 and Figure 5, it is set respectively in the axis two sides of steam inlet 2
There is adjusting diversion member, vanes block 11 and blade 12 collectively constitute adjusting diversion member, adjust diversion member and are rotatably connected on steaming
On the inner wall of vapor inlet 2, when rotation adjusts diversion member, adjusting, blocking or the steering to steam can be realized.
More specifically, in figures 4 and 5, diversion member includes at least a vanes block 11, and a vanes block 11 has
Multiple blades 12 (only rigid diversion member 10 is equipped with blade 12 in Fig. 5, different from Fig. 4) mutually coupled, vanes block 11
Each blade 12 can jointly around the rotation of axis, adjusting, blocking or the steering to steam is better achieved, such as Fig. 6 and
Shown in Fig. 7.
In the present invention, heat-conducting layer 7 is coated by heat-conductive coating, and the heat-conductive coating is by weight by following raw material
Composition:34-39 parts of vinylite, 1-3 parts of modified graphene, 10-12 parts of asphalt-based carbon fiber silk, 6-8 parts of mica powder, rare earth is multiple
Close oxide powder 5-7 parts, 18-30 parts of butyl acetate, 0.5-1 parts of fumed silica, 1-1.5 parts of dispersing agent and levelling agent
0.5-1 parts, the complex rare-earth oxidate containing valuable metal powder is selected from La0.7Sr0.3Fe0.8Ni0.2O3、Sr0.8Dy0.2CoO2.6、
La0.7Sr0.3Co0.9Cu0.1O3、La0.4Sr0.6Co0.9Cu0.1O3One of or multiple combinations, preferably
La0.4Sr0.6Co0.9Cu0.1O3。
In order to enhance the bond strength at interface between graphene and other organic components, modified graphene with a thickness of 10-
20nm, preparation method are:It in mass ratio will be 1 with a thickness of the graphene of 10-20nm and dehydrated alcohol:80 proportion relation is total
It is mixed in blender and is sufficiently stirred, the silane coupling agent that 0.6wt% is then added stirs evenly, then mixture is put into ultrasound
Wave emulsion dispersion device is fully dispersed, finally takes out mixture and is put into obtained by drying in baking oven.
Furthermore, the preparation and application of heat-conductive coating includes the following steps:
Step 1 will have vinylite and dispersing agent to be added in reactor, then with blender with the revolving speed of 800r/min
Mixed component is stirred up to being uniformly dispersed, base-material is obtained;
Step 2 sequentially adds asphalt-based carbon fiber silk, modified graphene, mica powder, gas phase into the base-material that step 1 obtains
Silica, complex rare-earth oxidate containing valuable metal powder, are then added butyl acetate, are sufficiently stirred, are stirred to mixture with blender
Mixing speed is 1000r/min, until being uniformly dispersed, obtains initial point;
Levelling agent is added in the initial point of step 2 step 3, and uncured painting is obtained after being uniformly dispersed with dispersion machine
Material, uncured coating is pumped into the storage tank of air gun, is then sprayed on processed stainless steel lining with air gun
Plate surface is stood to coating levelling, and vacuum bakeout film-forming, then keeps the temperature 10min again at 140 DEG C, cools to the furnace
After room temperature to obtain the final product.
Embodiment one
A kind of heat-conductive coating coated in enamel distillation still stainless steel inner lining surface, heat-conductive coating by weight by with
Lower raw material composition:34 parts of vinylite, 1 part of modified graphene, 10 parts of asphalt-based carbon fiber silk, 6 parts of mica powder, butyl acetate 18
Part, 0.5 part of fumed silica, 1 part and 0.5 part of levelling agent of dispersing agent, Sr0.8Dy0.2CoO2.65 parts of powder, preparation method packet
Include following steps:
Step 1 will have vinylite and BYK-ATU dispersing agent to be added in reactor, then with blender with 800r/
The revolving speed of min is stirred up to being uniformly dispersed mixed component, obtains base-material;
Step 2 sequentially adds asphalt-based carbon fiber silk, modified graphene, sericite in powder, gas into the base-material that step 1 obtains
Aerosil, Sr0.8Dy0.2CoO2.6Then butyl acetate is added in powder, be sufficiently stirred, stirred to mixture with blender
Mixing speed is 1000r/min, until being uniformly dispersed, obtains initial point;
BYK-355 levelling agent is added in the initial point of step 2 step 3, obtains after being uniformly dispersed with dispersion machine not solid
Uncured coating is pumped into the storage tank of air gun by the coating of change, is then sprayed on processed base with air gun
Material surface stands to coating levelling, is put into high temperature oven vacuum bakeout film-forming at 140 DEG C, then keeps the temperature again
10min is cooled to the furnace after room temperature to obtain the final product.
Embodiment two
A kind of heat-conductive coating coated in enamel distillation still stainless steel inner lining surface, heat-conductive coating by weight by with
Lower raw material composition:39 parts of vinylite, 3 parts of modified graphene, 12 parts of asphalt-based carbon fiber silk, 8 parts of mica powder, butyl acetate 30
Part, 1 part of fumed silica, 1.5 parts and 1 part of levelling agent of dispersing agent, Sr0.8Dy0.2CoO2.67 parts of powder, preparation method includes
Following steps:
Step 1 will have vinylite and BYK-ATU dispersing agent to be added in reactor, then with blender with 800r/
The revolving speed of min is stirred up to being uniformly dispersed mixed component, obtains base-material;
Step 2 sequentially adds asphalt-based carbon fiber silk, modified graphene, sericite in powder, gas into the base-material that step 1 obtains
Aerosil, Sr0.8Dy0.2CoO2.6Then butyl acetate is added in powder, be sufficiently stirred, stirred to mixture with blender
Mixing speed is 1000r/min, until being uniformly dispersed, obtains initial point;
BYK-355 levelling agent is added in the initial point of step 2 step 3, obtains after being uniformly dispersed with dispersion machine not solid
Uncured coating is pumped into the storage tank of air gun by the coating of change, is then sprayed on processed base with air gun
Material surface stands to coating levelling, is put into high temperature oven vacuum bakeout film-forming at 140 DEG C, then keeps the temperature again
10min is cooled to the furnace after room temperature to obtain the final product.
Embodiment three
A kind of heat-conductive coating coated in enamel distillation still stainless steel inner lining surface, heat-conductive coating by weight by with
Lower raw material composition:35 parts of vinylite, 2 parts of modified graphene, 11 parts of asphalt-based carbon fiber silk, 6.5 parts of mica powder, butyl acetate
25 parts, 0.7 part of fumed silica, 1.2 parts and 0.7 part of levelling agent of dispersing agent, La0.4Sr0.6Co0.9Cu0.1O36.5 parts of powder,
Preparation method includes the following steps:
Step 1 will have vinylite and BYK-ATU dispersing agent to be added in reactor, then with blender with 800r/
The revolving speed of min is stirred up to being uniformly dispersed mixed component, obtains base-material;
Step 2 sequentially adds asphalt-based carbon fiber silk, modified graphene, sericite in powder, gas into the base-material that step 1 obtains
Aerosil, La0.4Sr0.6Co0.9Cu0.1O3Then butyl acetate is added in powder, sufficiently stirred with blender mixture
It mixes, mixing speed 1000r/min, until being uniformly dispersed, obtains initial point;
BYK-355 levelling agent is added in the initial point of step 2 step 3, obtains after being uniformly dispersed with dispersion machine not solid
Uncured coating is pumped into the storage tank of air gun by the coating of change, is then sprayed on processed base with air gun
Material surface stands to coating levelling, is put into high temperature oven vacuum bakeout film-forming at 140 DEG C, then keeps the temperature again
10min is cooled to the furnace after room temperature to obtain the final product.
Example IV
A kind of heat-conductive coating coated in enamel distillation still stainless steel inner lining surface, heat-conductive coating by weight by with
Lower raw material composition:36 parts of vinylite, 2 parts of modified graphene, 10 parts of asphalt-based carbon fiber silk, 7 parts of mica powder, butyl acetate 27
Part, 1 part of fumed silica, 1.5 parts and 0.8 part of levelling agent of dispersing agent, 7 parts of La0.4Sr0.6Co0.9Cu0.1O3 powder,
Preparation method includes the following steps:
Step 1 will have vinylite and BYK-ATU dispersing agent to be added in reactor, then with blender with 800r/
The revolving speed of min is stirred up to being uniformly dispersed mixed component, obtains base-material;
Step 2 sequentially adds asphalt-based carbon fiber silk, modified graphene, sericite in powder, gas into the base-material that step 1 obtains
Aerosil, La0.4Sr0.6Co0.9Cu0.1O3 powder, are then added butyl acetate, are filled with blender to mixture
Divide stirring, mixing speed 1000r/min, until being uniformly dispersed, obtains initial point;
BYK-355 levelling agent is added in the initial point of step 2 step 3, obtains after being uniformly dispersed with dispersion machine not solid
Uncured coating is pumped into the storage tank of air gun by the coating of change, is then sprayed on processed base with air gun
Material surface stands to coating levelling, is put into high temperature oven vacuum bakeout film-forming at 140 DEG C, then keeps the temperature again
10min is cooled to the furnace after room temperature to obtain the final product.
The obtained coating of above-described embodiment is performed the following performance tests:
1, temperature tolerance:Thermogravimetric analyzer
2, hardness:00 hardometer of Shao
3, density:Density balance
4, thermal coefficient:It is executed according to ASTMD5470 standard
5, adhesive force:According to ISO2409-2007 cross-hatching
Test result is as follows:
Obtained by upper table, heat-conductive coating of the invention is provided with good thermally conductive, flexible and stability, be stretched,
When compressing, expanding with heat and contract with cold, the defects of being less prone to cracking, fold, crackle, compressed shape variability is extremely low, and the coating after solidification is not easy
It falls off, anti-corrosion capability is strong.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (9)
1. a kind of enamel distillation still, including shell, steam inlet and feed inlet, which is characterized in that shell is from the inside to surface successively
It forms, is equipped at steam inlet several for adjusting air-flow equipped with enamel layer, stainless steel inner lining, heat-conducting layer and stainless steel outer lining
Diversion member, steam inlet are connected to form outer lining opening with stainless steel outer lining, at least one diversion member is rigidly disposed within steaming
At vapor inlet, and the spacing of the front end of at least one diversion member and outer lining opening peripheral edge cross section is 0-3cm.
2. enamel distillation still as described in claim 1, which is characterized in that part concave shaped of the feed inlet lower part close to shell
At diverging portion, the diverging portion dissipates atomization for that will enter the material in kettle.
3. enamel distillation still as claimed in claim 2, which is characterized in that the diverging portion includes lip and skirt section, charging
The tube wall of mouth lower part concaves to form lip, and feed inlet is connected to form shell nozzle with shell, and lip is along shell nozzle outer edge
Skirt section, lip and skirt section are extended outward to form from the v-shaped structure for being formed as one diverging portion.
4. enamel distillation still as claimed in claim 2, which is characterized in that diverging portion inner surface is equipped with polytetrafluoroethylene ethylene layer,
Polytetrafluoroethylene ethylene layer with a thickness of 50-150 μm.
5. enamel distillation still as described in claim 1, which is characterized in that heat-conducting layer is coated by heat-conductive coating, described
Heat-conductive coating is made of following raw material by weight:34-39 parts of vinylite, 1-3 parts of modified graphene, asphalt-based carbon fiber
10-12 parts of silk, 6-8 parts of mica powder, 5-7 parts of complex rare-earth oxidate containing valuable metal powder, 18-30 parts of butyl acetate, fumed silica
0.5-1 parts, 1-1.5 parts and levelling agent 0.5-1 parts of dispersing agent, the complex rare-earth oxidate containing valuable metal powder is selected from
La0.7Sr0.3Fe0.8Ni0.2O3、Sr0.8Dy0.2CoO2.6、La0.7Sr0.3Co0.9Cu0.1O3、La0.4Sr0.6Co0.9Cu0.1O3One of
Or multiple combinations.
6. enamel distillation still as claimed in claim 5, which is characterized in that modified graphene with a thickness of 10-20nm, system
Preparation Method is:It in mass ratio will be 1 with a thickness of the graphene of 10-20nm and dehydrated alcohol:80 proportion relation is blended in stirring
It in device and is sufficiently stirred, the silane coupling agent that 0.6wt% is then added stirs evenly, then mixture is put into ultrasonic emulsification point
It is fully dispersed to dissipate device, finally take out mixture and is put into obtained by drying in baking oven.
7. enamel distillation still as claimed in claim 6, which is characterized in that the preparation and application of heat-conductive coating include with
Lower step:
Step 1 will have vinylite and dispersing agent to be added in reactor, then use blender with the revolving speed of 800r/min to mixed
It is combined and point is stirred until be uniformly dispersed, obtain base-material;
Step 2 sequentially adds asphalt-based carbon fiber silk, modified graphene, mica powder, gas phase dioxy into the base-material that step 1 obtains
SiClx, complex rare-earth oxidate containing valuable metal powder, are then added butyl acetate, and mixture is sufficiently stirred with blender, stirring speed
Degree is 1000r/min, until being uniformly dispersed, obtains initial point;
Levelling agent is added in the initial point of step 2 step 3, and uncured coating is obtained after being uniformly dispersed with dispersion machine, will
Uncured coating is pumped into the storage tank of air gun, is then sprayed on processed stainless steel liner plate table with air gun
Face is stood to coating levelling, and vacuum bakeout film-forming, then keeps the temperature 10min again at 140 DEG C, cools to room temperature with the furnace
Afterwards to obtain the final product.
8. enamel distillation still as described in claim 1, which is characterized in that in the two sides of steam inlet axis, include at least
Two sseparated diversion members, for the steam in adjusting, blocking or steering steam inlet.
9. enamel distillation still as claimed in claim 8, which is characterized in that diversion member include at least a vanes block, one
A vanes block has multiple blades mutually coupled, and each blade of vanes block surrounds an axis rotation jointly.
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CN201610813917.2A CN106189733B (en) | 2016-09-09 | 2016-09-09 | A kind of enamel distillation still |
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CN108641414A (en) * | 2018-03-27 | 2018-10-12 | 韶关市中广测协同创新技术有限公司 | A kind of environmental protection chromium-free zinc aluminum masking liquid and preparation method thereof |
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CN110152331A (en) * | 2019-05-31 | 2019-08-23 | 天津科技大学 | Shell-and-tube evaporator steam inlet buffer unit |
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