CN108847757B - Winding flying fork - Google Patents
Winding flying fork Download PDFInfo
- Publication number
- CN108847757B CN108847757B CN201810813104.2A CN201810813104A CN108847757B CN 108847757 B CN108847757 B CN 108847757B CN 201810813104 A CN201810813104 A CN 201810813104A CN 108847757 B CN108847757 B CN 108847757B
- Authority
- CN
- China
- Prior art keywords
- wire
- roller
- winding
- side plate
- wire passing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004804 winding Methods 0.000 title claims abstract description 42
- 239000000463 material Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical group [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 210000003298 dental enamel Anatomy 0.000 description 7
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
Abstract
The invention provides a winding fly fork. The winding flying fork comprises a flying fork frame, wherein the flying fork frame comprises a first side plate and a second side plate, the first side plate and the second side plate are oppositely arranged to form a gap, a first wire passing nozzle mounting hole and a first roller are arranged in the gap, the first wire passing nozzle mounting hole and the first roller are arranged along the length interval of the flying fork frame to form a first wire passing channel, and a first wire guide piece is further arranged in the first wire passing channel to guide and protect an enameled wire passing through the first wire passing channel. According to the winding flying fork disclosed by the invention, the phenomena of jumper wire and scratch damage of an enameled wire in the winding process can be prevented, the winding quality is ensured, and the production and manufacturing cost of a motor is further reduced.
Description
Technical Field
The invention belongs to the technical field of motor manufacturing tools, and particularly relates to a winding fly fork.
Background
The utility model provides a need carry out the wire winding operation of enameled wire winding in the motor production process, this kind of operation often adopts artifical wire winding or coiling machine's mode to realize, artifical wire winding is comparatively troublesome, waste time and energy, second adopts the coiling machine to carry out wire winding operation then can obviously improve wire winding work efficiency, at present adopt the guide flyer formula coiling machine more, this kind of coiling machine includes two parts of operation chassis and rotatory flyer, rotatory flyer installs on the operation chassis, receive the drive of operation chassis, the enameled wire is connected with rotatory flyer after passing the tensioner, the enamelled wire that rotatory flyer will wear to locate on it winds in motor stator's relevant position, consequently, the quality and the performance of rotatory flyer have decided wire winding quality, but current flyer is when the operation, because enameled wire lacks necessary guide and protection, there is the wire jumper, scratch damage scheduling problem at wire in the wire winding process, and then lead to the rejection of winding, cause very big waste.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to provide the winding fly fork which can prevent the phenomena of jumper wire and scratch damage of the enameled wire in the winding process, ensure the winding quality and further reduce the production and manufacturing cost of the motor.
In order to solve the problems, the invention provides a winding flying fork, which comprises a flying fork frame, wherein the flying fork frame comprises a first side plate and a second side plate, the first side plate and the second side plate are oppositely arranged and form a gap, a first wire passing nozzle mounting hole and a first roller are arranged in the gap, the first wire passing nozzle mounting hole and the first roller are arranged at intervals along the length of the flying fork frame to form a first wire passing channel, and a first wire guide piece is further arranged in the first wire passing channel to guide and protect an enameled wire passing through the first wire passing channel.
Preferably, the first wire guide piece is provided with a first inlet and a first outlet, and a second wire passing nozzle is arranged at the first inlet; and/or a second wire passing nozzle is arranged at the first outlet.
Preferably, the winding fly fork further comprises a second roller, wherein the second roller is positioned in the first wire passing channel and positioned on an enameled wire passing path between the first wire guide piece and the first wire passing nozzle mounting hole.
Preferably, the winding flying fork further comprises a third roller, the third roller is located in the gap, the third roller and the first roller are arranged at intervals along the length of the flying fork frame to form a second wire passing channel, and a second wire guide piece is further arranged in the second wire passing channel.
Preferably, the second wire guide member is provided with a second inlet and a second outlet, and a second wire passing nozzle is arranged at the second inlet; and/or a second wire passing nozzle is arranged at the second outlet.
Preferably, the second wire passing nozzle is made of tungsten steel.
Preferably, the second wire passing nozzle is provided with a wire passing hole, and the diameter of the wire passing hole is 1mm.
Preferably, the flying fork frame is provided with a fork shoe part, the fork shoe part is provided with a first side surface which faces away from the first roller, the first wire guide piece is provided with a first axis which is positioned in the passing direction of the enameled wire, and an included angle a is formed between the first axis and a projection line of the first side surface, and the included angle a is more than or equal to 45 degrees and less than or equal to 55 degrees.
Preferably, the first side plate and the second side plate are detachably connected.
According to the winding fly fork provided by the invention, the first wire guide piece is arranged in the first wire passing channel, so that the enameled wire passing through the first wire passing nozzle can pass through the first wire guide piece, the wire jumper phenomenon of the enameled wire in the first wire passing channel caused by the change of the tension of the enameled wire in the winding process can be prevented, and meanwhile, the possibility of contact between the enameled wire and the fly fork frame and other parts is effectively avoided due to the fact that the enameled wire passes through the first wire guide piece, the enameled wire is protected and guided, and the manufacturing cost of a motor can be greatly saved due to the fact that the damage of the enameled wire can be prevented.
Drawings
FIG. 1 is a schematic exploded view of a structure of a wire wound fly fork according to an embodiment of the present invention;
fig. 2 is a schematic front view of the first side plate in fig. 1.
The reference numerals are expressed as:
1. a fly fork frame; 11. a first side plate; 12. a second side plate; 13. a fork shoe portion; 14. a first side; 2. a first wire passing nozzle mounting hole; 3. a first roller; 4. a first wire member; 41. a first inlet; 42. a first outlet; 5. a second roller; 6. a third roller; 7. a second wire member; 71. a second inlet; 72. a second outlet.
Detailed Description
As shown in fig. 1 and 2, according to an embodiment of the present invention, a winding flyer is provided, including a flyer frame 1, where the flyer frame 1 includes a first side plate 11 and a second side plate 12, the first side plate 11 is disposed opposite to the second side plate 12 and forms a gap, a first wire passing nozzle mounting hole 2 and a first roller 3 are disposed in the gap, the first wire passing nozzle mounting hole 2 and the first roller 3 are disposed at intervals along the length of the flyer frame 1 to form a first wire passing channel, and a first wire guide 4 is further disposed in the first wire passing channel to guide and protect an enameled wire passing therethrough, and it is understood that a corresponding first wire passing nozzle (not shown in the drawing) may be disposed in the first wire passing nozzle mounting hole 2 when in use. In this technical scheme, because set up in the first wire passage first wire guide 4, thereby make the wire enamel wire that walks in the first wire guide 4 can walk in the first wire guide, just so can prevent wire enamel wire in the first wire passage takes place because wire enamel wire's tension's change causes jumper phenomenon in the wire winding process, simultaneously, because the wire enamel wire walks in the first wire guide 4, also has strongly stopped wire enamel wire with flying fork frame 1 and other parts's contact possibility to play protection and guide's effect to the wire enamel, because can prevent the damage of wire enamel wire so can very big saving the cost of motor manufacturing. The first wire member 4 may be, for example, a hollow pipe member, and of course, may be a groove strip with a U-shaped cross section, and when the wire is installed, the notch of the U-shaped groove strip should face to one side of the enameled wire so as to block the jumper wire of the enameled wire.
Further, the first wire guide 4 is provided with a first inlet 41 and a first outlet 42, and a second wire passing nozzle is arranged at the first inlet 41; and/or, a second wire passing nozzle is arranged at the first outlet 42. The second wire passing mouth is arranged at the inlet and outlet of the first wire guide 4, so that the passing track of the enameled wire can be further limited, and meanwhile, the material class selection of the first wire guide 4 is improved, for example, the first wire guide 14 at the moment is not required to be directly contacted with the enameled wire passing through the second wire passing mouth due to the direct guiding and supporting function of the second wire passing mouth, namely, the first wire guide 4 can only play a protective function, and can be made of materials with lower strength such as plastics.
Still further, the winding fly fork further comprises a second roller 5, the second roller 5 is located in the first wire passing channel and is located on the enameled wire passing path between the first wire guide 4 and the first wire passing nozzle mounting hole 2, and the second roller 5 is arranged to correct the passing track of the enameled wire in the first wire passing channel, so that the enameled wire can pass more smoothly.
In order to further improve the working performance of the winding fly fork, preferably, the winding fly fork further includes a third roller 6, the third roller 6 is located in the gap, the third roller 6 and the first roller 3 are arranged at intervals along the length of the fly fork frame 1 to form a second wire passing channel, a second wire guide member 7 is further arranged in the second wire passing channel, the second wire guide member 7 in the technical scheme may be the same as or different from the first wire guide member 4 in structure, and in order to simplify the production and manufacturing process, preferably, the second wire guide member 7 is the same as the first wire guide member 4 in structure, of course, the winding fly fork can be performed according to specific working conditions in selection of specific length, further, the second wire guide member 7 has a second inlet 71 and a second outlet 72, and a second wire passing nozzle is arranged at the second inlet 71; and/or, a second wire passing nozzle is arranged at the second outlet 72.
In order to simplify and facilitate the threading process of the enameled wire and the second wire passing nozzle, the diameter of the wire passing hole of the second wire passing nozzle is preferably designed to be 1mm, so that the enameled wire can be prevented from being blocked in the wire passing hole in the winding process. In order to prevent the enameled wire from being damaged by friction of the wire passing hole in the winding process, preferably, the second wire passing nozzle is made of tungsten steel with higher smoothness.
In order to further improve the smoothness of the wire passing during the winding process, preferably, the flying fork frame 1 has a fork shoe portion 13, the fork shoe portion 13 has a first side surface 14 facing away from the first roller 3, the first wire guide 4 has a first axis in the direction of the wire passing, and an included angle a is between the first axis and the projection line of the first side surface 14, and is 45 degrees or more and less than or equal to 55 degrees, that is, an angle which is more reasonable and has higher matching with the winding direction of the winding flying fork and the stator is ensured between the first wire guide 4 and the fork shoe portion 13.
Furthermore, the first side plate 11 and the second side plate 12 are detachably connected, and since the first side plate 11 and the second side plate 12 can be detached from each other, when the first side plate 11 or the second side plate 12 is damaged (such as collision between workpieces), the scrapping of the whole winding flyer is not caused, and repair can be realized by replacing the corresponding first side plate 11 or second side plate 12, so that a large amount of manufacturing cost can be saved. It will be appreciated that the first roller 3, the second roller 5 and the third roller 6 are correspondingly arranged on the path of travel of the enamelled wire to form a support and necessary guiding function for the enamelled wire, and the first roller 3, the second roller 5 and the third roller 6 are preferably detachably arranged in the gap. The first and second wire members 4, 7 are preferably also detachably connected to the first or second side plates 11, 12 to prevent timely replacement in the event of damage. Of course, the first wire passing nozzle may be the same as or different from the second wire passing nozzle in terms of material selection.
It will be readily appreciated by those skilled in the art that the above advantageous ways can be freely combined and superimposed without conflict.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention. The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present invention, and these modifications and variations should also be regarded as the scope of the invention.
Claims (8)
1. The winding flying fork is characterized by comprising a flying fork frame (1), wherein the flying fork frame (1) comprises a first side plate (11) and a second side plate (12), the first side plate (11) and the second side plate (12) are oppositely arranged and form a gap, a first wire passing nozzle mounting hole (2) and a first roller (3) are arranged in the gap, the first wire passing nozzle and the first roller (3) are arranged at intervals along the length of the flying fork frame (1) to form a first wire passing channel, and a first wire guide piece (4) is further arranged in the first wire passing channel so as to guide and protect an enameled wire passing through the first wire passing channel; the first wire guide (4) is provided with a first inlet (41) and a first outlet (42), and a second wire passing nozzle is arranged at the first inlet (41); and/or a second wire passing nozzle is arranged at the first outlet (42).
2. The winding fly according to claim 1, further comprising a second roller (5), the second roller (5) being in the first wire passage and being in the wire passing path between the first wire guide (4) and the first wire nozzle.
3. The wire-wound fly according to claim 2, further comprising a third roller (6), the third roller (6) being in the gap, the third roller (6) and the first roller (3) being arranged at intervals along the length of the fly frame (1) to form a second wire-passing channel, in which a second wire guide (7) is further arranged.
4. A winding fly according to claim 3, wherein the second wire member (7) has a second inlet (71), a second outlet (72), a second wire mouth being provided at the second inlet (71); and/or a second wire passing nozzle is arranged at the second outlet (72).
5. The wire-wound fly-fork according to claim 1 or 4, wherein the material of the second wire-passing nozzle is tungsten steel.
6. The wire-wound fly of claim 1 or 4, wherein the second wire-passing nozzle has a wire-passing hole having a diameter of 1mm.
7. Winding fly according to any of claims 1 to 4, characterized in that the fly frame (1) has a fork shoe (13), the fork shoe (13) having a first side (14) facing away from the first roller (3), the first wire member (4) having a first axis in the direction of travel of the enamelled wire, the first axis having an angle a with its projection line at the first side (14), 45 ° -a +.ltoreq.55°.
8. Winding fly according to any one of claims 1 to 4, wherein the first side plate (11) and the second side plate (12) are detachably connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810813104.2A CN108847757B (en) | 2018-07-23 | 2018-07-23 | Winding flying fork |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810813104.2A CN108847757B (en) | 2018-07-23 | 2018-07-23 | Winding flying fork |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108847757A CN108847757A (en) | 2018-11-20 |
| CN108847757B true CN108847757B (en) | 2023-09-29 |
Family
ID=64196933
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810813104.2A Active CN108847757B (en) | 2018-07-23 | 2018-07-23 | Winding flying fork |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108847757B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114069992B (en) * | 2021-11-15 | 2023-05-09 | 全南县超亚科技有限公司 | Motor rotor winding device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0715925A (en) * | 1993-06-23 | 1995-01-17 | Odawara Eng:Kk | Armature winding machine |
| US6041832A (en) * | 1997-09-24 | 2000-03-28 | Odawara Engineering Company Limited | Wire twist-preventing device in winding machine |
| CN102497067A (en) * | 2011-11-28 | 2012-06-13 | 厦门义胜自动化设备有限公司 | Coil winding machine with parallel winding of multiple coils |
| CN202364072U (en) * | 2011-11-28 | 2012-08-01 | 厦门义胜自动化设备有限公司 | Flying fork device for winding machine |
| CN202384953U (en) * | 2011-12-31 | 2012-08-15 | 温岭市第二绝缘材料厂 | Winding device in stator winding and inserting integrated machine |
| CN208424144U (en) * | 2018-07-23 | 2019-01-22 | 珠海凯邦电机制造有限公司 | Flying winding fork |
-
2018
- 2018-07-23 CN CN201810813104.2A patent/CN108847757B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0715925A (en) * | 1993-06-23 | 1995-01-17 | Odawara Eng:Kk | Armature winding machine |
| US6041832A (en) * | 1997-09-24 | 2000-03-28 | Odawara Engineering Company Limited | Wire twist-preventing device in winding machine |
| CN102497067A (en) * | 2011-11-28 | 2012-06-13 | 厦门义胜自动化设备有限公司 | Coil winding machine with parallel winding of multiple coils |
| CN202364072U (en) * | 2011-11-28 | 2012-08-01 | 厦门义胜自动化设备有限公司 | Flying fork device for winding machine |
| CN202384953U (en) * | 2011-12-31 | 2012-08-15 | 温岭市第二绝缘材料厂 | Winding device in stator winding and inserting integrated machine |
| CN208424144U (en) * | 2018-07-23 | 2019-01-22 | 珠海凯邦电机制造有限公司 | Flying winding fork |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108847757A (en) | 2018-11-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205634466U (en) | Coiling machine tension control mechanism | |
| CN205397685U (en) | Heater automatic coil winding machine | |
| CN108847757B (en) | Winding flying fork | |
| CN214022679U (en) | Steel cable and steel wire surface cleaning system | |
| CN204438465U (en) | The mounting structure of wind deflector, wind deflector and air-conditioner | |
| CN208424144U (en) | Flying winding fork | |
| CN102528954B (en) | Method for cutting magnetic material by using diamond wires | |
| CN109741935B (en) | Inductance coil winding equipment | |
| CN204396490U (en) | A kind of armoured thermocouple two passages connect change wire drawing take-up | |
| JP2012232318A (en) | Method for removing impurities on steel plate | |
| CN211405804U (en) | Motor stator coil winding machine | |
| CN209792268U (en) | Replaceable hot-rolled crawler belt steel outlet guide device | |
| CN202206269U (en) | Straining device for motor coil winding machine | |
| CN220950544U (en) | Cable core tension device | |
| CN105921635A (en) | Plate winding machine | |
| CN202245448U (en) | Automatic steel strip coiling mechanism | |
| CN214228088U (en) | Stator winding machine protection device | |
| CN202130921U (en) | U-shaped ceramic yarn guide fixer of long yarn FDY winding machine | |
| CN216827934U (en) | Novel multi-slitting guide device for vertical rolling | |
| CN214722241U (en) | Detachable water gun cage for numerical control machine tool | |
| CN204842496U (en) | Hot candied cooling back installation of steel wire | |
| CN219418773U (en) | Wire arranging mechanism of wire winding machine | |
| CN211470340U (en) | Cleaning machine take-up that anion function fibre line was used | |
| CN211687592U (en) | Sliding assembly of winding machine | |
| CN215287487U (en) | Wire feeding machine and wire feeding guide device thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |