CN108846865A - Graphite crystal localization method in Cast Iron Surface digitized video - Google Patents

Graphite crystal localization method in Cast Iron Surface digitized video Download PDF

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Publication number
CN108846865A
CN108846865A CN201810603174.5A CN201810603174A CN108846865A CN 108846865 A CN108846865 A CN 108846865A CN 201810603174 A CN201810603174 A CN 201810603174A CN 108846865 A CN108846865 A CN 108846865A
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China
Prior art keywords
subregion
threshold
digitized video
variance
cast iron
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CN201810603174.5A
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Chinese (zh)
Inventor
孙维方
向家伟
周余庆
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Institute of Laser and Optoelectronics Intelligent Manufacturing of Wenzhou University
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Institute of Laser and Optoelectronics Intelligent Manufacturing of Wenzhou University
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Application filed by Institute of Laser and Optoelectronics Intelligent Manufacturing of Wenzhou University filed Critical Institute of Laser and Optoelectronics Intelligent Manufacturing of Wenzhou University
Priority to CN201810603174.5A priority Critical patent/CN108846865A/en
Publication of CN108846865A publication Critical patent/CN108846865A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/70Determining position or orientation of objects or cameras
    • G06T7/73Determining position or orientation of objects or cameras using feature-based methods
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/11Region-based segmentation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10056Microscopic image

Abstract

The present invention relates to a kind of localization methods of graphite crystal in Cast Iron Surface digitized video, belong to feature location field.After obtaining cast iron process surface number image, this method carries out the division of subregion to digitized video first, is divided into M × N number of subregion of the same size;Secondly the local shape factor factor (local variance and average gradient) and Shannon entropy for calculating each subregion, calculate the relative threshold that resulting entropy determines entropy according to each region;Subregion variance threshold values and average Grads threshold are then determined according to the relative threshold of entropy;The judgement that flake graphite is finally carried out according to subregion variance threshold values and average Grads threshold, then thinks the subregion there are flake graphite if more than subregion variance threshold values or average gradient threshold value and is marked.This method hardware cost is lower, and algorithm robustness is higher, is appropriate for the telltale mark of surface defect or feature.

Description

Graphite crystal localization method in Cast Iron Surface digitized video
Technical field
The invention belongs to graphite crystals in image feature positioning field, in particular to a kind of Cast Iron Surface digitized video Localization method.
Background technique
Cast iron is a kind of iron-carbon alloy, and phosphorus content is higher, is greater than 2.11% with ordinary circumstance.Also contain in cast iron simultaneously There are many impurity such as more silicon, manganese, phosphorus, sulphur.Wherein existence form of the carbon in cast iron is generally carbide or free The graphite of state.Flake graphite is formed in process of setting, controls the mechanical performance of gray cast iron.Carrying out surface roughness When measurement, for contact measurement method since probe is directly contacted with measured surface, flake graphite has no effect on its survey Measure result;However since graphite reflectivity is lower, it will appear apparent brightness change when carrying out optical measurement, this is to optics Measurement causes great puzzlement.
It is therefore desirable to develop a kind of side efficiently and accurately positioned to graphite crystal in Cast Iron Surface digitized video Method.
Summary of the invention
The purpose of the invention is to overcome shortcoming and defect of the existing technology, and provide a kind of Cast Iron Surface number Graphite crystal localization method in word image, this method hardware cost is lower, and algorithm robustness is higher, is appropriate for surface defect Or the telltale mark of feature.
To achieve the above object, the technical scheme is that this method includes:
S1:To Cast Iron Surface digitized video carry out subregion division, and use subregion in statistic information searching its The feature extraction factor;
S2:The local shape factor factor and Shannon entropy of each subregion are calculated, which is part Variance and average gradient calculate the relative threshold that resulting entropy determines entropy according to each region;
S3:Subregion variance threshold values and average Grads threshold are determined according to the relative threshold of entropy;
S4:The location determination of graphite crystal is carried out, according to subregion variance threshold values and average Grads threshold if more than sub-district Domain variance threshold values or average gradient threshold value then think the subregion there are graphite crystal and are marked.
Further setting is the calculating all subregion local shape factor factor, local shape factor in the step S2 The factor is defined as:
Wherein var indicates the local variance of digitized video subregion, and the size of subregion is 32 × 32;Grin indicates number The local mean gradient of word image subregion;gi,jIndicate the pixel grey scale information of digitized video, wherein i, j indicates pixel position It sets, m, n indicates digitized video sub-window position.
Further setting is that the relative threshold calculating that Shannon entropy carries out characteristic image in the step S2 specifically includes: The definition of Shannon entropy is:
The relative threshold of its entropy can be identified as:
Wherein,Indicate the Shannon entropy average value of all subregions.
Further setting is that the step S4 is specifically included:
Local shape factor factor dynamic threshold can be set, and specific algorithm is:
Wherein varthIndicate subregion variance threshold values,Indicate subregion mean of variance;grinthIndicate subregion ladder Threshold value is spent,Indicate subregion gradient average value, λvFor variance weight coefficient, λgFor gradient weight coefficient.
It is flake graphite that further setting, which is the graphite crystal,.
The technical solution of the application using entropy, three kinds of statistics of variance and gradient to Cast Iron Surface graphite crystal position into Row positioning, achieves extraordinary effect.This method hardware cost is lower, and algorithm robustness is higher, is appropriate for surface defect Or the telltale mark of feature.Specific effect is shown in specification embodiment.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will to embodiment or Attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only Some embodiments of the present invention, for those of ordinary skill in the art, without any creative labor, It obtains other drawings based on these drawings and still falls within scope of the invention.
Fig. 1 flake graphite location algorithm flow chart;
Fig. 2 coaxial light source layout drawing;
Fig. 3 cast iron process surface platelets graphite metallographic microscope;
The distribution of Fig. 4 variance and its threshold figure;
Fig. 5 gradient distribution and its threshold figure;
Fig. 6 the method for the present invention flow chart.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with attached drawing Step ground detailed description.
Technical solution of the present invention shoots cast iron process surface using coaxial light source shown in Fig. 2, number Image destroys the continuity of matrix as shown in figure 3, since graphite flake has dissection to matrix, so that between the two Boundary is not very clear and legible, is accurately positioned using traditional morphological method is more difficult to it.
1) judgement that flake graphite is directly carried out to single pixel point is complex, needs to carry out it in certain region Division forms several sub-blocks and then uses its feature extraction factor of statistic information searching in subregion.Therefore, subregion Size determines the precision of flake graphite location algorithm.
In the specific use process, it is too sensitive and navigate to casting to will lead to statistic information for too small subregion size The normal region of iron;And then to will lead to flake graphite location algorithm precision poor for too big subregion.Therefore selection is sub herein The size in region is 8 × 8 pixels.
2) gray scale of the body surface digitized video of single material is tended to be uniformly distributed.Therefore, the feature extraction factor Major function is the special digitized video intensity profile subregion of identification.In this application, two different local shape factors Operator (local variance and average gradient) is used for the positioning of flake graphite.
3) histogram of digitized video characterizes the probability distribution of its grayscale information.And the comentropy of digitized video then can be with For carrying out average information of the aggregation properties of digitized video intensity profile to describe digital image signal source.Therefore originally Application determines that the relative threshold of entropy can be identified as using the dynamic threshold that Shannon entropy carries out characteristic image:
Wherein,Indicate the Shannon entropy average value of all subregions.
4) by being repeatedly adjusted experiment, local variance and average ladder to local shape factor operator weight coefficient The dynamic threshold of degree can be arranged to:
Wherein varthIndicate subregion variance threshold values,Indicate subregion mean of variance;grinthIndicate subregion Grads threshold,Indicate subregion gradient average value.
5) to Cast Iron Surface shown in Fig. 3 carry out flake graphite detection and localization, variance distribution and its threshold value as shown in figure 4, Wherein blue color planes are its threshold value position, in upper figure, sub-window position corresponding higher than the grid point of threshold plane It is considered the position containing flake graphite.It marks these regions and zero setting carries out the interpolation operation of next step.Comparison diagram 3 and 4 can Know, using only variance, there is no the positions for completely finding all flake graphites.Since variance only measures digitized video grayscale information Dispersion degree, therefore it is only sensitive to the high frequency section of digital image greyscale variation, and in some flake graphite regions, Grayscale information variation be not very greatly, the state in the low variance of low ash degree therefore needs using other statistics carry out into The feature extraction of one step.
Flake graphite detection and localization, gradient distribution and threshold plane are carried out to Cast Iron Surface digitized video using gradient As shown in figure 5, wherein green color plane is its threshold plane position.It is distributed compared with variance, gradient is shown with variance more Strong flake graphite stationkeeping ability, this is because gradient is the derivation of digitized video two-dimensional discrete function, to grayscale information Change very sensitive, therefore in contrast stronger flake graphite detection and localization ability can be obtained.
To variance and gradient to Cast Iron Surface digitized video carry out the subinterval position of flake graphite detection and localization acquisition into Row union operation, the region of acquisition are the subinterval position containing flake graphite that this algorithm obtains.
Those of ordinary skill in the art will appreciate that implement the method for the above embodiments be can be with Relevant hardware is instructed to complete by program, the program can be stored in a computer readable storage medium, The storage medium, such as ROM/RAM, disk, CD.
The above disclosure is only the preferred embodiments of the present invention, cannot limit the right of the present invention with this certainly Range, therefore equivalent changes made in accordance with the claims of the present invention, are still within the scope of the present invention.

Claims (5)

1. graphite crystal localization method in a kind of Cast Iron Surface digitized video, it is characterised in that this method includes:
S1:The division of subregion is carried out to Cast Iron Surface digitized video, and uses its feature of statistic information searching in subregion Extraction factor;
S2:The local shape factor factor and Shannon entropy of each subregion are calculated, which is local variance And average gradient, the relative threshold that resulting entropy determines entropy is calculated according to each region;
S3:Subregion variance threshold values and average Grads threshold are determined according to the relative threshold of entropy;
S4:The location determination of graphite crystal is carried out, according to subregion variance threshold values and average Grads threshold if more than subregion side Poor threshold value or average gradient threshold value then think the subregion there are graphite crystal and are marked.
2. graphite crystal localization method in a kind of Cast Iron Surface digitized video according to claim 1, it is characterised in that institute The all subregion local shape factor factor is calculated in the step S2 stated, the local shape factor factor is defined as:
Wherein var indicates the local variance of digitized video subregion, and the size of subregion is 32 × 32;Grin indicates digitized video The local mean gradient of subregion;gi,jIndicate the pixel grey scale information of digitized video, wherein i, j indicates location of pixels, m, n table Show digitized video sub-window position.
3. graphite crystal localization method in a kind of Cast Iron Surface digitized video according to claim 2, it is characterised in that:Institute The relative threshold calculating that Shannon entropy carries out characteristic image in the step S2 stated specifically includes:The definition of Shannon entropy is:
The relative threshold of its entropy can be identified as:
Wherein,Indicate the Shannon entropy average value of all subregions.
4. graphite crystal localization method in a kind of Cast Iron Surface digitized video according to claim 3, it is characterised in that:Institute The step S4 stated is specifically included:
Local shape factor factor dynamic threshold can be set, and specific algorithm is:
Wherein varthIndicate subregion variance threshold values,Indicate subregion mean of variance;grinthIndicate subregion gradient threshold Value,Indicate subregion gradient average value, λvFor variance weight coefficient, λgFor gradient weight coefficient.
5. graphite crystal localization method in Cast Iron Surface digitized video according to claim 1, it is characterised in that:Described Graphite crystal is flake graphite.
CN201810603174.5A 2018-06-12 2018-06-12 Graphite crystal localization method in Cast Iron Surface digitized video Withdrawn CN108846865A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101706951A (en) * 2009-11-20 2010-05-12 上海电机学院 Method, device and system for objectively evaluating pneumatic optical image quality based on feature fusion
CN103218619A (en) * 2013-03-15 2013-07-24 华南理工大学 Image aesthetics evaluating method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101706951A (en) * 2009-11-20 2010-05-12 上海电机学院 Method, device and system for objectively evaluating pneumatic optical image quality based on feature fusion
CN103218619A (en) * 2013-03-15 2013-07-24 华南理工大学 Image aesthetics evaluating method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
QIWU LUO 等: "A cost-effective and automatic surface defect inspection system for hot-rolled flat steel", 《ROBOTICSANDCOMPUTER-INTEGRATEDMANUFACTURING》 *

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Application publication date: 20181120