CN108845452A - color filter, display panel and manufacturing method thereof - Google Patents

color filter, display panel and manufacturing method thereof Download PDF

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Publication number
CN108845452A
CN108845452A CN201810755918.5A CN201810755918A CN108845452A CN 108845452 A CN108845452 A CN 108845452A CN 201810755918 A CN201810755918 A CN 201810755918A CN 108845452 A CN108845452 A CN 108845452A
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CN
China
Prior art keywords
coloured light
light pattern
coloured
pattern
light
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Pending
Application number
CN201810755918.5A
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Chinese (zh)
Inventor
蔡庭玮
詹钧翔
李欣浤
江启圣
范铎正
蔡旻锦
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AU Optronics Corp
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AU Optronics Corp
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Publication of CN108845452A publication Critical patent/CN108845452A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133514Colour filters
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133514Colour filters
    • G02F1/133516Methods for their manufacture, e.g. printing, electro-deposition or photolithography
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133614Illuminating devices using photoluminescence, e.g. phosphors illuminated by UV or blue light

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Optical Filters (AREA)

Abstract

A color filter includes a plurality of first color patterns and a light-shielding layer. The first color light patterns are arranged on the substrate, wherein each first color light pattern is provided with an arc-shaped surface. The light shielding layer is arranged on the first color light pattern. The light shielding layer is provided with a plurality of openings to respectively expose the arc-shaped surface parts of the first color light patterns. A method for manufacturing the color filter, a display panel and a method for manufacturing the same are also provided.

Description

Colored filter, display panel and its manufacturing method
Technical field
The present invention relates to a kind of optical filtering diaphragm, panel and its manufacturing methods, and in particular to a kind of inorganic colorized optical filtering Piece, display panel and its manufacturing method.
Background technique
Quantum dot (Quantum Dot) is the semiconductor nano knot for holding onto internal electron on three direction in spaces Structure.This constraint can be attributed to electrostatic potential, the interface of two kinds of different semiconductor materials, the surface of semiconductor or above-mentioned three Combination.Therefore, quantum dot has unique photoelectric characteristic, such as quantum dot can be sent out when being excited according to its diameter The high-purity monochromatic light of various different colours out, therefore it is commonly applied to the coloured light pattern in colored filter.
However, causing the loss of light source since the light that is excited may be absorbed by the light shield layer around coloured light pattern and reducing Light utilization rate, and light caused by quantum dot can be scattered to all the winds, therefore not only it is also easy to produce asking for light leakage or light mixing Topic, light can also be absorbed by light shield layer and reduce light extraction efficiency, cause display quality bad.
Summary of the invention
The manufacturing method of the colored filter of one embodiment of the invention, comprises the steps of:Form multiple first coloured light Pattern is in substrate;Light-shielding material layers are formed on the first coloured light pattern;And multiple openings are formed with shape in light-shielding material layers At light shield layer.Each first coloured light pattern has arcuation surface.Opening exposes the one of the arcuation surface of the first coloured light pattern respectively Part.
In one embodiment of this invention, when forming the step of opening, multiple reflecting layer is formed and are located at the first color On the arcuation surface of light pattern, wherein reflecting layer be substantially located at the first coloured light pattern arcuation surface and light shield layer it Between.
In one embodiment of this invention, before the step of forming light-shielding material layers, above-mentioned manufacturing method also includes shape At multiple second coloured light patterns in substrate, and multiple third coloured light patterns are formed in substrate.
The manufacturing method of the display panel of one embodiment of the invention, comprises the steps of:With above-mentioned colored filter Manufacturing method manufactures colored filter;The active cell array being arranged relative to the first coloured light pattern is provided;And provide light source. Light shield layer and the first coloured light pattern are positioned essentially between substrate and light source.
In one embodiment of this invention, above-mentioned light source is blue light source, and light shield layer is positioned essentially at light source and the Between light pattern of the same colour.
In one embodiment of this invention, above-mentioned manufacturing method also include to be formed liquid crystal layer in active cell array and Between colored filter, wherein active cell array is between light source and liquid crystal layer.
The colored filter of one embodiment of the invention comprising the multiple first coloured light patterns being set in substrate and is set The light shield layer being placed on the first coloured light pattern.Each first coloured light pattern has arcuation surface.Light shield layer has multiple openings to divide The a part on the arcuation surface of the first coloured light pattern is not exposed.
The display panel of one embodiment of the invention is set comprising above-mentioned colored filter, relative to the first coloured light pattern The active cell array and light source set.Light shield layer and the first coloured light pattern are positioned essentially between substrate and light source.
In the colored filter of one embodiment of the invention and its manufacturing method, due to directly forming multiple first coloured light figures Case so that production process can simplify, can also save coloured light material to avoid waste, and has the feature of environmental protection in substrate.Also Production Time and manufacturing cost can be reduced.Again by the way that light shield layer to be set on the first coloured light pattern, and pass through multiple openings The a part for exposing the arcuation surface of the first coloured light pattern is concentrated light and is focused in the first coloured light pattern.Such as This, it is possible to reduce light leakage, the loss for reducing light source, and increase light utilization rate.
An object of the present invention is to reduce the loss of light source.
An object of the present invention is to improve the light utilization rate of colored filter.
An object of the present invention is to promote light collimation, to improve the light extraction efficiency of colored filter.
The problem of an object of the present invention is light leakage or the light mixing for improving colored filter.
An object of the present invention is to promote color purity.
An object of the present invention is the production process for simplifying colored filter.
An object of the present invention is to reduce the Production Time of colored filter.
An object of the present invention is to reduce the manufacturing cost of colored filter.
An object of the present invention is that the technique of colored filter is made to have the feature of environmental protection.
An object of the present invention is the display quality for promoting display panel.
To enable features described above and advantage of the invention to be clearer and more comprehensible, special embodiment below, and it is detailed to cooperate attached drawing to make Carefully it is described as follows.
Detailed description of the invention
Figure 1A to Fig. 1 J is the diagrammatic cross-section of the manufacturing method of the colored filter of one embodiment of the invention.
Fig. 2A is the amplification profile schematic diagram of the colored filter of one embodiment of the invention.
Fig. 2 B is the amplification profile schematic diagram of the colored filter of one embodiment of the invention.
Fig. 3 is the diagrammatic cross-section of the display panel of one embodiment of the invention.
Fig. 4 A to Fig. 4 M is the diagrammatic cross-section of the manufacturing method of the colored filter of another embodiment of the present invention.
Symbol description
10:Display panel
100:Colored filter
110:Substrate
120R:First coloured light object
120B:Second coloured light object
120G:Third coloured light object
121R:First coloured light material layer
121G:Second coloured light material layer
121B:Third coloured light material layer
122R:First coloured light pattern
122G:Second coloured light pattern
122B:Third coloured light pattern
124R,124G,124B:Arcuation surface
126R,126G,126B:Remaining coloured light material layer
128:Filler
130:Layer of reflective material
132:Reflection graphic patterns
134:Reflecting layer
140:Light-shielding material layers
142:Light shield layer
144:Opening
150R:First mold
150G:Second mold
150B:Third mold
152R:First pothole
152G:Second pothole
152B:Third pothole
160:Pattern mask
200:Active cell array
300:Light source
Lin:First light beam
Lout:Second light beam
LC:Liquid crystal layer
Q:Quantum dot
Specific embodiment
Figure 1A to Fig. 1 J is the diagrammatic cross-section of the manufacturing method of the colored filter of one embodiment of the invention.Mandatory declaration , indicate to do moderately the thickness or ratio of each layering or element in Figure 1A to Fig. 1 J with convenient for explanation for clarity It zooms in or out, does not represent the actual (real) thickness or ratio of each layering or element.It please refer to Figure 1A and Figure 1B, in the present embodiment In, multiple first coloured light pattern 122R are formed in substrate 110.In the present embodiment, substrate 110 is transparent substrates.Citing and Speech, the material of substrate 110 is, for example, glass.However, the invention is not limited thereto, in other embodiments, substrate 110 can also make With other suitable materials, such as:Quartz, organic polymer etc..
The step of the present embodiment the first coloured light pattern 122R of formation may include that multiple first coloured light are formed with ink jet printing method Object 120R is in substrate 110.Then, solidify the first coloured light object 120R to be respectively formed the first coloured light pattern 122R.Each first color Light pattern 122R has arcuation surface 124R.For example, arcuation surface 124R is the first coloured light pattern back to substrate 110 The surface of 122R, arcuation surface 124R are protruded towards the direction in contrast to substrate 110.It should be noted that being in the present embodiment By taking ink jet printing method as an example, the step of to illustrate to be formed coloured light pattern, but invention is not limited thereto.
Then, Fig. 1 C to Fig. 1 I is please referred to, before the step of forming light-shielding material layers 140, multiple second can be initially formed Coloured light pattern 122G is in substrate 110.The step of please referring to Fig. 1 C to Fig. 1 D, forming the second coloured light pattern 122G may include to spray Ink print method forms multiple second coloured light object 120G in substrate 110, and the second coloured light object 120G can not be with the first coloured light pattern 122R contact.Then, solidify the second coloured light object 120G to be respectively formed the second coloured light pattern 122G, each second coloured light pattern 122G With arcuation surface 124G, similar to the arcuation surface 124R of the first coloured light pattern 122R, as shown in figure iD.
Come again, please refer to Fig. 1 E to Fig. 1 I, after the step of forming the second coloured light pattern 122G, and in formation lightproof material Before the step of bed of material 140, multiple third coloured light pattern 122B can be formed in substrate 110.Fig. 1 E to Fig. 1 F is please referred to, is formed The step of third coloured light pattern 122B may include that multiple third coloured light object 120B are formed with ink jet printing method in substrate 110, Three coloured light object 120B can not be contacted with the first coloured light pattern 122R and the second coloured light pattern 122G.Then, solidify third coloured light object For 120B to be respectively formed third coloured light pattern 122B, each third coloured light pattern 122B has arcuation surface 124B, is similar to first The arcuation surface 124R of coloured light pattern 122R, as shown in fig. 1F.Multiple first coloured light pattern 122R, the second coloured light pattern 122G and Third coloured light pattern 122B citing is to arrange in array, but invention is not limited thereto.It should be noted that the coloured silk of the present embodiment Colo(u)r filter 100 is for comprising three kinds of coloured light patterns 122R, 122G, 122B, that is to say, that three kinds of coloured light pattern 122R, 122G, 122B, which can be respectively corresponded, issues red light, green light and blue light, but invention is not limited thereto.In other realities It applies in example, the number and the color of corresponding light and the quantity of color of the included coloured light pattern of colored filter 100 are visually set Depending on the demand of meter person.
It should be noted that in the present embodiment, it is preferably sequentially formed by curing coloured light pattern 122R, 122G, 122B, but Invention is not limited thereto.In other embodiments, it can also be initially formed whole coloured light object 120R, 120G, 120B, again It is formed by curing whole coloured light pattern 122R, 122G, 122B.In this way, making step and time can further be reduced.
Then, Fig. 1 G is please referred to, in the present embodiment, after the step of forming third coloured light pattern 122B, can be formed Layer of reflective material 130 is on the first coloured light pattern 122R.More specifically, layer of reflective material 130 can be formed in coloured light pattern On 122R, 122G, 122B.In the present embodiment, the material of layer of reflective material 130 may include the material that can reflect visible light, Such as aluminium (Al), silver-colored (Ag), chromium (Cr), copper (Cu), nickel (Ni), titanium (Ti), molybdenum (Mo), magnesium (Mg), platinum (Pt), golden (Au) or its Combination, but not limited to this.
Then, Fig. 1 G to Fig. 1 H is please referred to, after the step of forming layer of reflective material 130, part that can be removed reflecting material Layer 130 is located on the arcuation surface 124R of the first coloured light pattern 122R, and expose with forming multiple reflection graphic patterns 132 Substrate 110.For example, can be removed by way of laser or Lithography Etching positioned at coloured light pattern 122R, 122G, 122B it Between and be located at substrate 110 on layer of reflective material 130, with formed multiple reflection graphic patterns 132 in coloured light pattern 122R, 122G, On arcuation surface 124R, 124G, 124B of 122B.
Then, Fig. 1 I is please referred to, forms light-shielding material layers 140 on the first coloured light pattern 122R.Specifically, can be formed Light-shielding material layers 140 are upper in coloured light pattern 122R, 122G, 122B and cover reflection graphic patterns 132 and sudden and violent by the institute of reflection graphic patterns 132 The substrate 110 of exposing.Under the above-described configuration, reflection graphic patterns 132 can be located at light-shielding material layers 140 and coloured light pattern 122R, Between 122G, 122B.In the present embodiment, the material of light-shielding material layers 140 includes the material that can cover light, such as chromium (Cr), nickel (Ni), black macromolecule resin, graphite or combinations thereof, but not limited to this.
Then, Fig. 1 I to Fig. 1 J is please referred to, after forming light-shielding material layers 140, forms multiple open in light-shielding material layers 140 Mouth 144, to form light shield layer 142.For example, the light screening material of part can be removed by way of laser or Lithography Etching Layer 140 is to form multiple openings 144.Multiple openings 144 expose the arcuation surface 124R's of the first coloured light pattern 122R respectively A part.It is worth noting that, a part of each reflection graphic patterns 132 is removed simultaneously, more to be formed when forming opening 144 A reflecting layer 134 is located on arcuation surface 124R, 124G, 124B of coloured light pattern 122R, 122G, 122B.In this way, can be with It is completed at the same time light shield layer 142 and reflecting layer 134 by the program of a laser or etching, to simplify production process.In this reality It applies in example, reflecting layer 134 is substantially located at arcuation surface 124R, 124G, 124B of coloured light pattern 122R, 122G, 122B And between light shield layer 142.In addition, multiple openings 144 also expose coloured light pattern 122G, 122B arcuation surface 124G, A part of 124B.So far, the production of colored filter 100 is completed.
In short, the production method of the colored filter 100 of the present embodiment, is with ink jet printing method directly by coloured light object After 120R, 120G, 120B are formed in substrate 110, solidify coloured light object 120R, 120G, 120B to be respectively formed with arcuation table Coloured light pattern 122R, 122G, 122B of face 124R, 124G, 124B.In this way, can simplify production stream during production Journey saves the material of coloured light object to avoid waste and has the feature of environmental protection.The production of colored filter 100 according to the present embodiment Method can also reduce Production Time and manufacturing cost.
In structure, the colored filter 100 of the present embodiment includes substrate 110, coloured light pattern 122R, 122G, 122B, anti- Penetrate layer 134 and light shield layer 142.For example, multiple first coloured light pattern 122R, multiple second coloured light pattern 122G and more A third coloured light pattern 122B is set in substrate 110.Assorted light pattern 122R, 122G, 122B have back to substrate 110 and court Arcuation surface 124R, 124G, the 124B protruded in contrast to the direction of substrate 110.Reflecting layer 134 be set to coloured light pattern 122R, Arcuation surface 124R, 124G, 124B of 122G, 122B are upper and expose substrate 110.Light shield layer 142 is set to coloured light pattern On 122R, 122G, 122B, and light shield layer 142 is open 144 with multiple to expose coloured light pattern 122R, 122G, 122B respectively Arcuation surface 124R, 124G, 124B a part.In addition, reflecting layer 134 be located at coloured light pattern 122R, 122G, 122B and Between light shield layer 142.
It should be noted that the reflecting layer 134 of the colored filter 100 of the present embodiment be located at coloured light pattern 122R, 122G, On 122B, but invention is not limited thereto.In other embodiments, the demand of visual designer, and reflecting layer is set to On arcuation surface in light pattern of the same colour, the second coloured light pattern or third coloured light pattern, and expose substrate.In above-mentioned configuration Under, reflecting layer can be between the first coloured light pattern, the second coloured light pattern or third coloured light pattern and light shield layer.
Fig. 2A is the amplification profile schematic diagram of the colored filter of one embodiment of the invention.Fig. 2 B is one embodiment of the invention Colored filter amplification profile schematic diagram.It please also refer to Fig. 1 J and Fig. 2A, in the present embodiment, the first light beam LinIt can be with Enter the first coloured light pattern 122R by opening 144.It should be noted that the present embodiment is with the first light beam LinInto the first color For the opticpath of light pattern 122R, and omission shows the second coloured light pattern 122G and third coloured light pattern 122B is corresponding Opticpath, the art personage can be via the first coloured light pattern 122R and its relevant opticpaths illustrated by this paragraph And understand the second coloured light pattern 122G and the corresponding opticpath situation of third coloured light pattern 122B.Due to the first coloured light pattern 122R has arcuation surface 124R, therefore the first coloured light pattern 122R can have the focusing capability for being similar to convex lens.In this way, First light beam LinIt can be focused in the first coloured light pattern 122R and the arcuation surface 124R back to substrate 110.Based on upper It states, the first light beam LinCan be by active set after entering the first coloured light pattern 122R, therefore the loss of light source can be reduced, increase Add light utilization rate.
It should be noted that in other embodiments, the first light beam can also enter the second coloured light pattern and third color Light pattern.Under the design of the colored filter of the present embodiment, the first light beam LinIt can be by back to the arcuation surface of substrate 110 124G, 124B and focus in the second coloured light pattern 122G or third coloured light pattern 122B.Therefore, the second coloured light pattern 122G or Third coloured light pattern 122B can also obtain effect identical with the first coloured light pattern 122R, it is possible to reduce light loss increases light Utilization rate.
In the present embodiment, the material of the first coloured light pattern 122R includes that multiple quantum dot Q are scattered in filler 128. First coloured light pattern 122R can have quantum well (Quantum Well, QW), such as single quantum well (SQW), multiple quantum well (MQW) Or other quantum wells.In the present embodiment, the material of filler 128 may include the material of light transmission, such as acrylic compounds Resin (acrylic resin), but invention is not limited thereto.The material of quantum dot Q may include perovskite (perovskite) Material.Perovskite material can be general formula ABX3Represented compound, wherein A is organic or inorganic material;B is inorganic divalent gold Belong to;X is halogen.Perovskite material has unique photoelectric characteristic, and the light for causing it to be inspired has high color purity.In addition, The color of exciting light can be determined according to the halogenic ingredient in perovskite material.For example, when perovskite material be by CsPbBr3When represented compound, green light can be inspired;When perovskite material is by CsPbI3When represented compound, It can inspire feux rouges;When perovskite material is by CsPbCl3When represented compound, blue light can be inspired.Some In embodiment, the first coloured light pattern 122R may include inorganic perovskite material, such as CsPbX3(X=Cl, Br, I), makes it With more preferably stability and luminous efficiency, but invention is not limited thereto.
Fig. 2A and Fig. 2 B is please referred to, in the present embodiment, perovskite material is intended for photo luminescent element.It is specific and Speech, the first light beam LinIt may be, for example, the light that light source is issued.As the first light beam LinThe first color is focused on by arcuation surface 124R When in light pattern 122R, quantum dot Q receives the first light beam LinIt afterwards, can be by the first light beam LinBe converted to the second light beam Lout.Citing For, in the present embodiment, the first light beam LinFor example, blue light.Quantum dot Q is receiving the first light beam LinIt afterwards, can be by the first light Beam LinBe converted to the second light beam L of visible-rangeout.Furthermore, in the present embodiment, the first coloured light pattern 122R Quantum dot Q can be by the first light beam LinBe converted to the second red light beam Lout, but invention is not limited thereto.Do not show at other In embodiment out, the first light beam can be converted to the second light beam of green, third coloured light figure by the quantum dot of the second coloured light pattern First light beam can be converted to the second light beam of blue by the quantum dot of case.In addition, in some embodiments, third coloured light pattern Quantum dot can not included, keep third coloured light pattern transparent, so that third coloured light pattern directly displays the blue light of the first light beam. Therefore, colored filter 100 can show colour.
It is worth noting that, in the present embodiment, since reflecting layer 134 is located at the first coloured light pattern 122R and light shield layer Between 142, therefore excite generated the second light beam L to all the winds scattered after quantum dot QoutCan via reflecting layer 134 and It concentrates and promotes light collimation (collimation of light).In this way, the light extraction efficiency of colored filter 100 can be improved, more The problem of further improving light leakage or light mixing, can also reduce light source loss to promote color purity.
In short, the colored filter 100 of the present embodiment includes:It is respectively provided with the color of arcuation surface 124R, 124G, 124B Light pattern 122R, 122G, 122B;Cover the light shield layer 142 of coloured light pattern 122R, 122G, 122B and substrate 110;And it is located at Reflecting layer 134 between arcuation surface 124R, 124G, 124B and light shield layer 142 of coloured light pattern 122R, 122G, 122B.Shading Multiple openings 144 are provided on layer 142 to expose a part of arcuation surface 124R, 124G, 124B.In this way, the first light Beam LinColoured light pattern 122R, 122G, 122B can be entered by opening 142, to reduce light leakage.Arcuation surface 124R, 124G, 124B It can make the first light beam LinIt focuses in coloured light pattern 122R, 122G, 122B, to reduce light loss, increases light utilization rate.Second light Beam LoutIt can be concentrated via reflecting layer 134 and promote light collimation, to improve the light extraction efficiency of colored filter 100, further Ground improves the problem of light leakage or light mixing, to promote color purity, can also reduce light source loss.
Fig. 3 is the diagrammatic cross-section of the display panel of one embodiment of the invention.Referring to FIG. 3, in this example it is shown that Panel 10 includes above-mentioned colored filter 100, active cell array 200 and light source 300.In addition, display panel 10 also wraps LC containing liquid crystal layer is between active cell array 200 and colored filter 100.Liquid crystal layer LC can be positive type liquid crystal molecule, Other suitable liquid crystal molecules of negative type liquid crystal molecule, blue phase liquid crystal molecule, cholesteric liquid crystal molecule, but the present invention not as Limit.In addition, two both alignment layers (not shown) can be located separately between liquid crystal layer LC and active cell array 200 and liquid crystal layer LC with Between colored filter 100.
In the present embodiment, active cell array 200 is arranged with respect to the first coloured light pattern 122R.Specifically, active element Part array 200 is arranged with respect to coloured light pattern 122R, 122G, 122B, and active cell array 200 is located at light source 300 and liquid crystal Between layer LC.Active cell array 200 is, for example, general existing active component array base board.It should be noted that Fig. 3 only shows Active array element 200 is shown to meaning property, but invention is not limited thereto.
In the present embodiment, light source 300 is blue light source, however, invention is not limited thereto.In other embodiments, Light source 300 also may include other kinds of light, such as the light of ultraviolet light or other suitable species.Please refer to Fig. 2A, Fig. 2 B and Fig. 3, the light that light source 300 issues, for example, the first light beam Lin, active cell array 200 and liquid crystal layer LC can be penetrated, and support Up to colored filter 100.Due to light shield layer 142 and coloured light pattern 122R, 122G, 122B be positioned essentially at substrate 110 and Between light source 300, and light shield layer 142 is positioned essentially between light source 300 and coloured light pattern 122R, 122G, 122B.Therefore, The first partial light beam LinColoured light pattern 122R, 122G, 122B can be entered by the opening 144 of light shield layer 142, and it is other First light beam LinIt can be absorbed by light shield layer 142, to reduce light leakage.In addition, the first light beam LinCan by coloured light pattern 122R, 122G, 122B, which are focused, to be concentrated, and to reduce light loss, increases light utilization rate.
In the present embodiment, the first light beam L of blue light sourceinIt can be by the quantum dot Q of coloured light pattern 122R, 122G, 122B It receives and is converted to the second light beam Lout.Second light beam LoutIt can be concentrated via reflecting layer 134 and promote light collimation.In this way, can The light extraction efficiency of display panel 10 is improved, further improvement light leakage or the problem of light mixing, it, can be with to promote color purity Light source loss is reduced, and then promotes the display quality of display panel 10.
Following embodiments continue to use the element numbers and partial content of previous embodiment, are denoted by the same reference numerals wherein adopting Identical or approximate element illustrates to can refer to previous embodiment, following embodiments about the part that same technique content is omitted In it is no longer repeated.
Fig. 4 A to Fig. 4 M is the diagrammatic cross-section of the manufacturing method of the colored filter of another embodiment of the present invention.It must say It is bright, it indicates to do appropriateness to the thickness or ratio of each layering or element in Fig. 4 A to Fig. 4 M with convenient for explanation for clarity Ground zooms in or out, and does not represent the actual (real) thickness or ratio of each layering or element.Manufacturing method shown in the present embodiment and figure 1A to Fig. 1 J is similar, major difference is that:The present embodiment is that coloured light pattern 122R, 122G, 122B are formed with stamped method in base On bottom 110.It please refer to Fig. 4 A, form the first coloured light material layer 121R comprehensively in substrate 110.First coloured light material layer 121R For example, liquid or semisolid.
Then, the step of please referring to Fig. 4 B and Fig. 4 C, forming the first coloured light pattern 122R is comprising utilizing the first mold 150R Force in the first coloured light material layer 121R.First mold 150R has multiple first pothole 152R, to form multiple first coloured light Object 120R.For example, the first pothole 152R is the groove of curved profile.When the first mold 150R applies pressure to the first coloured light material When layer 121R, the first mold 150R and the first pothole 152R citing are the first coloured light material layer 121R of direct contact, by direct The mode of force is to imprint out the first coloured light object 120R, but invention is not limited thereto.In other unshowned embodiments, the Protective layer can also be accompanied between one mold and the first coloured light material, the first mold is allowed to force in the first coloured light indirectly Material is to imprint out the first coloured light object.So, it is possible to reduce coloured light material adhesion reduces manufacture difficulty in mold.
Then, Fig. 4 C and Fig. 4 D is please referred to, the first mold 150R is removed, is at this time still the first color of liquid or semisolid The first coloured light material layer 126R of light object 120R and remnants are formed on substrate 110.Come again, it is solid by patterning mask 160 Change the first coloured light object 120R to form the first coloured light pattern 122R.In the present embodiment, solidify the program of the first coloured light object 120R For example, photocuring.For example, the transparent area (not indicating) of patterning mask 160 can be passed through by ultraviolet light (UV) to select The first coloured light object 120R is irradiated to selecting property without irradiating the first remaining coloured light material layer 126R.Therefore, the first coloured light object 120R It can be formed by curing the first coloured light pattern 122R, and the first remaining coloured light material layer 126R will not then be cured.However, this hair Bright to be not limited, in other embodiments, the program for solidifying the first coloured light object 120R may be heat cure.
Then, Fig. 4 D is please referred to, it can be after forming the first coloured light pattern 122R and in the second coloured light pattern 122G of formation The step of before, with the first remaining coloured light material layer 126R of solvent removal.Solvent may be, for example, water, ketone or the ester containing aromatic hydrocarbon Class solvent, but invention is not limited thereto.
It is worth noting that, please referring to Fig. 2A and Fig. 4 D, the material of the first coloured light pattern 122R includes multiple quantum dot Q points It dissipates in filler 128.The material of quantum dot Q may include perovskite (perovskite) material, but invention is not limited thereto. Since perovskite material has unique photoelectric characteristic, the light for causing it to be inspired has high color purity.
Then, Fig. 4 E is please referred to, forms the second coloured light material layer 121G comprehensively in substrate 110, and cover the first coloured light Pattern 122R.Second coloured light material layer 121G is, for example, liquid or semisolid.
Then, the step of please referring to Fig. 4 F and Fig. 4 G, forming the second coloured light pattern 122G is comprising utilizing the second mold 150G Force in the second coloured light material layer 121G.Second mold 150G has multiple second pothole 152G, to form multiple second coloured light Object 120G.For example, the second mold 150G is other than the second pothole 152G with multiple arcs profile, also has multiple the One pothole 152R, and the corresponding first coloured light pattern 122R setting of the first pothole 152R.When the second mold 150G applies pressure to the second color When optical material layer 121G, the second mold 150G and the second pothole 152G citing are the second coloured light material layer 121G of direct contact, are led to The mode directly to exert a force is crossed to imprint out the second coloured light object 120G, but invention is not limited thereto.In other unshowned implementations In example, protective layer can also be accompanied between the second mold and the second coloured light material, the second mold is made to force in the second color indirectly Luminescent material is to imprint out the second coloured light object.Under the configuration of the present embodiment, due to the first pothole 152R and the first coloured light pattern 122R is conformal, therefore can form the second coloured light object 120G under the premise of not influencing the first coloured light pattern 122R.
Then, Fig. 4 G and Fig. 4 H is please referred to, the second mold 150G is removed, is at this time still the second color of liquid or semisolid The second coloured light material layer 126G of light object 120G and remnants are formed on substrate 110.Come again, it is solid by patterning mask 160 Change the second coloured light object 120G to form the second coloured light pattern 122G.In the present embodiment, solidify the program of the second coloured light object 120G It can refer to the program for solidifying the first coloured light object 120R, this will not be repeated here.
Then, Fig. 4 H is please referred to, it can be after forming the second coloured light pattern 122G and in formation third coloured light pattern 122B The step of before, with the second remaining coloured light material layer 126G of solvent removal.Remove the molten of the second remaining coloured light material layer 126G The program of agent can refer to the program of the first remaining coloured light material layer 126R of removal, and this will not be repeated here.
Then, Fig. 4 I is please referred to, forms third coloured light material layer 121B comprehensively in substrate 110, and cover the first coloured light Pattern 122R and the second coloured light pattern 122G.Third coloured light material layer 121B is, for example, liquid or semisolid.
Then, the step of please referring to Fig. 4 J and Fig. 4 K, forming third coloured light pattern 122B is comprising utilizing third mold 150B Force in third coloured light material layer 121B.Third mold 150B has multiple third pothole 152B, to form multiple third coloured light Object 120B.For example, third mold 150B is other than the third pothole 152B with multiple arcs profile, also has multiple the One pothole 152R and the second pothole 152G, and the corresponding first coloured light pattern 122R setting of the first pothole 152R, the second pothole 152G Corresponding second coloured light pattern 122G setting.When third mold 150B applies pressure to third coloured light material layer 121B, third mold 150B and third pothole 152B citing is direct contact third coloured light material layer 121B, to imprint out by way of directly exerting a force Third coloured light object 120B, but invention is not limited thereto.In other unshowned embodiments, third mold and third coloured light material Protective layer can also be accompanied between material, so that third mold is forced in third coloured light material indirectly to imprint out third coloured light object. Under the configuration of the present embodiment, since the first pothole 152R and the first coloured light pattern 122R are conformal, the second pothole 152G and second Coloured light pattern 122G is conformal, thus can under the premise of not influencing the first coloured light pattern 122R and the second coloured light pattern 122G, Form third coloured light object 120B.
Then, Fig. 4 K and Fig. 4 L is please referred to, third mold 150B is removed, is at this time still the third color of liquid or semisolid The third coloured light material layer 126B of light object 120B and remnants are formed on substrate 110.Come again, it is solid by patterning mask 160 Change third coloured light object 120B to form third coloured light pattern 122B.In the present embodiment, solidify the program of third coloured light object 120B It can refer to the program for solidifying the first coloured light object 120R, this will not be repeated here.
Then, Fig. 4 L is please referred to, it can be after forming third coloured light pattern 122B, with the remaining third coloured light of solvent removal Material layer 126B.The program for removing the solvent of remaining third coloured light material layer 126B can refer to the first remaining coloured light material of removal The program of bed of material 126R, this will not be repeated here.
Finally, please referring to Fig. 4 M, in the present embodiment, it is completed the first coloured light pattern 122R, the second coloured light pattern 122G and third coloured light pattern 122B are set to the step in substrate 110, it is necessary to explanation, in the present embodiment, second The material of coloured light pattern 122G and third coloured light pattern 122B may include the quantum dot of perovskite (perovskite) material, but Invention is not limited thereto.In some embodiments, third coloured light pattern can be to be transparent without including quantum dot.
Processing step later can refer to earlier figures 1G to Fig. 1 J and corresponding explanation to complete the colorized optical filtering of the present embodiment Piece.
In short, the production method of coloured light pattern 122R, 122G, 122B of the present embodiment, be using mold 150R, 150G, 150B force in coloured light material layer 121R, 121G, 121B with stamped method, then form coloured light pattern by program curing 122R,122G,122B.In this way, it can be formed simultaneously multiple coloured light pattern 122R, 122G, 122B on a large scale, it is further simple Change production process and reduces Production Time.
One embodiment of the invention is to provide the manufacturing method of display panel, referring to FIG. 3, comprising the steps of.More than State any one of embodiment manufacture colored filter 100.There is provided active cell array 200 relative to coloured light pattern 122R, 122G, 122B setting.Light source 300 is provided, wherein light shield layer 142 and coloured light pattern 122R, 122G, 122B are positioned essentially at base Between bottom 110 and light source 300.Light shield layer 142 be positioned essentially at light source 300 and coloured light pattern 122R, 122G, 122B it Between.In addition, forming liquid crystal layer LC between active cell array 200 and colored filter 100.Active cell array 200 Between light source 300 and liquid crystal layer LC.So far, the production of display panel 10 is completed.
In short, the display panel 10 of the present embodiment includes colored filter 100, light leakage can be reduced, and entrance can be concentrated The light of coloured light pattern 122R, 122G, 122B increase light utilization rate to reduce light loss.In addition, coloured light pattern 122R, 122G, Light caused by 122B can be concentrated and promote light collimation, to improve light extraction efficiency, further improvement light leakage or light mixing Problem can also reduce light source loss, and then promote the display quality of display panel 10 to promote color purity.
In conclusion the colored filter and its manufacturing method of one embodiment of the invention, due to directly passing through ink jet printing Multiple coloured light patterns are formed in substrate, so that production process can simplify, can also save coloured light object to avoid waste, and are had There is the feature of environmental protection.Production Time and manufacturing cost can also be reduced.Again by the way that light shield layer to be set on coloured light pattern, and by more A be open exposes a part on the arcuation surface of coloured light pattern, and light is concentrated and is focused in coloured light pattern.In this way, Light leakage can be reduced, reduce the loss of light source, and increase light utilization rate.Further, since reflecting layer be set on arcuation surface and Between coloured light pattern and light shield layer, so that the light that the quantum dot in coloured light pattern to all the winds issues can be via reflecting layer And it concentrates and promotes light collimation.In this way, the light extraction efficiency of colored filter can be improved, improve the problem of light leakage or light mixing, promoted Color purity can also reduce light source loss.In addition, the manufacturing method of the colored filter of another embodiment of the present invention can lead to Stamped method is crossed, is formed simultaneously coloured light pattern on a large scale, can further simplify production process and reduces Production Time.This The display panel and its manufacturing method for inventing an embodiment, since light loss can be reduced comprising above-mentioned colored filter It consumes and increases light utilization rate.Further, since the light that coloured light pattern issues can be concentrated via reflecting layer and promote light collimation.Such as This, can be improved the light extraction efficiency of display panel, improve the problem of light leakage or light mixing, promote color purity, can also reduce light source Loss, and then promote the display quality of display panel.
Although the present invention is disclosed as above with embodiment, however, it is not to limit the invention, any technical field Middle technical staff, without departing from the spirit and scope of the invention, when can make a little variation and retouching, therefore protection of the invention Range is subject to view as defined in claim.

Claims (21)

1. a kind of manufacturing method of colored filter, includes:
Multiple first coloured light patterns are formed in a substrate, wherein respectively the first coloured light pattern has arcuation surface;
A light-shielding material layers are formed on the first coloured light pattern;And
Multiple openings are formed in the light-shielding material layers to form a light shield layer and expose the arc of the first coloured light pattern respectively The a part on shape surface.
2. the manufacturing method of colored filter as described in claim 1, wherein before the step of forming the light-shielding material layers, The manufacturing method also includes:
A layer of reflective material is formed on the first coloured light pattern.
3. the manufacturing method of colored filter as claimed in claim 2, also includes:
The removal part layer of reflective material is located at the arcuation surface of the first coloured light pattern to form multiple reflection graphic patterns It goes up and exposes the substrate.
4. the manufacturing method of colored filter as claimed in claim 3, wherein when forming the opening, each reflection graphic patterns A part be removed simultaneously, be located on the arcuation surface of the first coloured light pattern with forming multiple reflecting layer, wherein The reflecting layer is substantially located between the arcuation surface and the light shield layer of the first coloured light pattern.
5. the manufacturing method of colored filter as described in claim 1, wherein the step of forming the first coloured light pattern packet Contain:
Multiple first coloured light objects are formed in the substrate with ink jet printing method;And
Solidify the first coloured light object to be respectively formed the first coloured light pattern, respectively the material of the first coloured light pattern includes more A quantum dot is scattered in a filler.
6. the manufacturing method of colored filter as described in claim 1, wherein the step of forming the first coloured light pattern packet Contain:
One first coloured light material layer is formed in the substrate;
The first coloured light material layer is forced in using one first mold, which has multiple first potholes, more to be formed A first coloured light object;And
Solidify the first coloured light object to form the first coloured light pattern, respectively the material of the first coloured light pattern includes multiple amounts Son point is scattered in a filler.
7. the manufacturing method of colored filter as claimed in claim 6, wherein before the step of forming the light-shielding material layers, it should Manufacturing method also includes:
Multiple second coloured light patterns are formed in the substrate;And
Multiple third coloured light patterns are formed in the substrate.
8. the manufacturing method of colored filter as claimed in claim 7, wherein respectively the third coloured light pattern be it is transparent,
The step of forming the second coloured light pattern include:
One second coloured light material layer is formed in the substrate;
The second coloured light material layer is forced in using one second mold, which has multiple second potholes, more to be formed A second coloured light object;And
Solidify the second coloured light object to form the second coloured light pattern;
Wherein, the step of forming the third coloured light pattern include:
A third coloured light material layer is formed in the substrate;
The third coloured light material layer is forced in using a third mold, which has multiple third potholes, more to be formed A third coloured light object;And
Solidify the third coloured light object to form the third coloured light pattern.
9. the manufacturing method of colored filter as claimed in claim 8, also includes:
After forming the first coloured light pattern and before the step of forming the second coloured light pattern, removed with solvent remaining The first coloured light material layer;
After forming the second coloured light pattern and before the step of forming the third coloured light pattern, removed with solvent remaining The second coloured light material layer;And
After forming the third coloured light pattern, with the remaining third coloured light material layer of solvent removal.
10. a kind of manufacturing method of display panel, includes:
A colored filter is manufactured in method described in any one of claims 1 to 9;
An active cell array is provided to be arranged relative to the first coloured light pattern;And
One light source is provided, wherein the light shield layer and the first coloured light pattern be positioned essentially at the substrate and the light source it Between.
11. the manufacturing method of display panel as claimed in claim 10, wherein the light source is blue light source, light shield layer essence Above between the light source and the first coloured light pattern.
12. the manufacturing method of display panel as claimed in claim 11, also includes:A liquid crystal layer is formed in the active member battle array Between column and the colored filter, wherein the active cell array is located between the light source and the liquid crystal layer.
13. a kind of colored filter, includes:
Multiple first coloured light patterns are set in a substrate, wherein respectively the first coloured light pattern has arcuation surface;And
One light shield layer is set on the first coloured light pattern, which has multiple openings to expose described first respectively The a part on the arcuation surface of coloured light pattern.
14. colored filter as claimed in claim 13, also includes:
Multiple reflecting layer are set on the arcuation surface of the first coloured light pattern and expose the substrate.
15. colored filter as claimed in claim 13, wherein respectively the material of the first coloured light pattern includes multiple quantum dots It is scattered in a filler.
16. colored filter as claimed in claim 13, also includes:
Multiple second coloured light patterns are in the substrate;And
Multiple third coloured light patterns are in the substrate.
17. colored filter as claimed in claim 16, also includes:
Multiple reflecting layer are set to appointing in the first coloured light pattern, the second coloured light pattern or the third coloured light pattern On the arcuation surface of one and expose the substrate,
Wherein the reflecting layer is located in the first coloured light pattern, the second coloured light pattern or the third coloured light pattern Between any one and the light shield layer.
18. colored filter as claimed in claim 16, wherein the opening expose respectively the second coloured light pattern and A part of the third coloured light pattern.
19. a kind of display panel, includes:
A colored filter as described in any one of claim 13 to 18;
One active cell array is arranged relative to the first coloured light pattern;And
One light source, wherein the light shield layer and the first coloured light pattern are positioned essentially between the substrate and the light source.
20. display panel as claimed in claim 19, wherein the light source is blue light source, which is positioned essentially at the light Between source and the first coloured light pattern.
21. display panel as claimed in claim 20 is also filtered comprising a liquid crystal layer in the active cell array and the colour Between mating plate, wherein the active cell array is located between the light source and the liquid crystal layer.
CN201810755918.5A 2018-04-03 2018-07-11 color filter, display panel and manufacturing method thereof Pending CN108845452A (en)

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Application publication date: 20181120